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Table of Contents
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Summary of Contents for Wilton 7015
- Page 1 This Manual is Bookmarked This Manual is Bookmarked Owner's Manual 8-in x 13-in Horizontal Cut-Off Bandsaw Model: 7015 WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60124 Part No. M-7015 Ph.: 800-274-6848 Revision B 02/07 www.wmhtoolgroup.com Copyright © WMH Tool Group...
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Page 2: Warranty And Service
This warranty covers only the initial purchaser of the product. WHAT IS THE PERIOD OF COVERAGE? The general WILTON warranty lasts for the time period specified in the product literature of each product. WHAT IS NOT COVERED? This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance. -
Page 3: Table Of Contents
Table of Contents Warranty and Service... 2 Table of Contents... 3 Warnings ... 4 Introduction ... 6 Specifications ... 6 Machine Features ... 7 Unpacking and Assembly... 8 Electrical Connection ... 8 Controls and Indicators ... 9 Blade Selection ... 10 Operations... -
Page 4: Warnings
Warnings 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. - Page 5 21. Keep visitors a safe distance from the work area. Keep children away. 22. Make your workshop child proof with padlocks, master switches or by removing starter keys. 23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.
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Page 6: Introduction
The Model 7015 Horizontal Cut-off Bandsaw is equipped with a coolant system that can greatly extend blade life and speed the cutting of a variety of materials that are best cut with cutting fluids and coolants. -
Page 7: Machine Features
Machine Features Figures 1 and 2 depict the main features of the Model 7015 Horizontal Cut-Off Bandsaw. The machine consists of a machine base onto which is installed a saw head. Figure 1 Machine Base The machine base consists of a coolant collection pan mounted on two panels that form the legs of the machine. -
Page 8: Unpacking And Assembly
The mechanism also has adjustment screws that enable the saw blade to “track” evenly on the blade wheels. The adjustment screws change the angle of the driven blade wheel shaft so the wheels are aligned. Tracking adjustments are generally made after the saw blade is changed but may be required periodically due to wear over time. -
Page 9: Controls And Indicators
(clockwise adjustment) reduces the feed rate. Blade Speeds The Model 7015 horizontal cut-off bandsaw has four blade speeds. The different speeds are obtained by changing the position of the motor drive V-belt on step pulleys. Change blade... -
Page 10: Blade Selection
An optional 8-tooth blade and an optional 14-tooth blade are available from Wilton. (Refer to the Parts section for saw blade part numbers.) Refer to Figure 5 for the speeds recommended for various materials. - Page 11 Evaluating Cutting Efficiency Is the blade cutting efficiently? The best way to determine this is to observe the chips formed by the cutting blade. If the chip formation is powdery, then the feed is much too light, or the blade is dull. If the chips formed are curled, but colored –...
- Page 12 Starting the Saw Important: The efficient operation of the cut-off saw is dependent upon the condition of the saw blade. If the performance of the saw begins to deteriorate, the first item that you should check is the blade. If a new blade does not restore the machine’s cutting accuracy and quality, refer to the troubleshooting guide (or the blade manufac- turer’s guide) for conditions to consider and...
- Page 13 Setting the Work Stop Referring to Figure 12: The work stop is an accessory that is included with the Wilton 7015 Bandsaw. It is used to set up the saw for making multiple cuts of the same length. Do not allow the blade to rest on the workpiece when the saw is not cutting.
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Page 14: Adjustments
Adjustments Blade Tracking Adjustment Refer to Figures 13 and 14. Blade tracking has been set and tested at the factory. Adjustment is rarely required when the blade is used properly or if the blade is correctly welded. If adjustment is needed: 1. -
Page 15: Blade Guide Adjustment
15. Close the wheel covers (K, Fig. 14). Blade Guide Adjustment Referring to Figure 15: The 7015 Bandsaw has two adjustable blade guide assemblies, each consisting of the blade guide support or bracket (B, H)) and blade guide (A). The position of the blade guides is important in order to make accurate cuts and prolong blade life and is determined by the size of the workpiece. -
Page 16: Blade Guide Bearing Adjustment
Blade Guide Bearing Adjustment Referring to Figure 16: Guide bearings and guide inserts are located on either side of the saw blade and provide stability for the blade when the saw is in operation. These bearings rotate on an eccentric shaft so the distance from the blade can be adjusted for optimal performance. - Page 17 Verifying Adjustment Accuracy Refer also to Figure 18. Test cuts can be used to determine whether or not you have adjusted the blade accurately. Use 2 inch round bar stock to perform these test cuts, as follows: With the bar stock securely clamped in the vise, make a cut through the bar stock.
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Page 18: Maintenance
Maintenance Changing Blades Use leather gloves when changing the saw blade to protect your hands from cuts scratches. protective wear that Specification Z87.1 Disconnect the cut-off saw from its electrical power source. Referring to Figure 21: 1. Raise the saw head (A). Set the feed rate control knob (B) to zero to lock the hydraulic cylinder, which will hold the saw head in place. - Page 19 Changing the Drive Belt Referring to Figures 22 and 23: Disconnect the cut-off saw from its electrical power source. 1. Set the arm at the full horizontal position. 2. Open the drive belt cover to expose the V-belt and pulleys. 3.
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Page 20: Cleaning
Cleaning 1. Clean off any preservative on machine surfaces. After cleaning: 2. Coat machined surfaces of the cutoff saw with a medium consistency machine oil. Reapply the oil coating at least every six months. 3. Clean up accumulated saw cuttings after use. -
Page 21: Troubleshooting
Troubleshooting Fault Material loose in vise. Incorrect speed or feed. Teeth too coarse for material. Incorrect blade tension. Excessive blade breakage Saw blade is in contact with workpiece before the saw is started. Blade rubs on the wheel flange. Misaligned guides. Cracking at weld. - Page 22 Troubleshooting Fault Blade speed too high for feed pressure. Bad cuts (rough) Blade is too coarse. Blade is binding in the cut. Blade is twisting Blade tension too high Blade guides worn Blade guide bearings not adjusted. Unusual wear on side/back of blade Blade guide bearing bracket is loose.
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Page 23: Parts
14 ...TS-1504061 ...Socket Head Cap Screw... M8x30 ... 3 15 ...TS-1505081 ...Socket Head Cap Screw... M10x50 ... 1 ...7015-16S ...Stock Stop Assembly (Index 16-2 thru 16-9) ..1 16-2 ...TS-1523031 ...Socket Set Screw... M6x10 ... 1 16-3 ...7015-16-3...Stop Rod ..1 16-4 ...7015-16-4...Knob... - Page 24 48 ...7015-48...Socket Set Screw... M8x30 ... 2 49 ...7015-46...Washer... ø10.5xø27xt3mm... 1 50 ...7015-50...Locking Handle ..1 51 ...7015-51...Rear Fixed Vise Jaw ..1 52 ...TS-1523031 ...Socket Set Screw... M6x10 ... 1 53 ...7015-53...Bushing ..1 54 ...TS-1505051 ...Socket Head Cap Screw... M10x35 ... 1 55 ...TS-0561031 ...Hex Nut ...
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Page 25: Saw Stand And Bed - Parts Breakdown
Saw Stand and Bed – Parts Breakdown... -
Page 26: Saw Head
220-5 ...TS-2361061 ...Lock Washer ... M6 ... 4 220-6 ...TS-2246122 ...Button Head Socket Screw ... M6x12 ... 4 221 ...7015-221...Right Guide Bracket..1 ...7015-222S ...Brush Assembly (Index 222-1 thru 222-5) ..1 222-1 ...7015-222-1...Brush Holder ..1 222-2 ...7015-222-2...Blade Brush..1 222-3 ...TS-1550041 ...Flat Washer... - Page 27 341 ...TS-1490021 ...Hex Cap Screw ... M8x16 ... 4 342 ...TS-1482011 ...Hex Cap Screw ... M6x10 ... 3 343 ...TS-1550041 ...Flat Washer... M6 ... 3 345S ...7015-345S ...Pulley Guard & Cover Assembly ..1 345-1 ...7015-345-1...Knob..1 345-2 ...TS-1550041 ...Flat Washer... M6 ... 1 345-3 ...7015-345-3...Bracket ...
- Page 28 372 ...TS-2246122 ...Button Head Socket Screw ... M6x12 ... 2 373 ...TS-0680021 ...Flat Washer... 1/4"... 2 374 ...7015-374...Control Box ..1 375 ...TS-2286121 ...Flat Head Machine Screw... M6x12 ... 2 376 ...7015-376...Control Box Front Panel... 5 Hole... 1 377 ...TS-1533032 ...Pan Head Machine Screw ... M5x8 ... 8...
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Page 29: Saw Head - Parts Breakdown
Saw Head – Parts Breakdown... -
Page 30: Electric Assembly - Parts And Breakdown
5-10 ...7015-5-10...Transformer... CE 30W 110/220V ... 1 5-11 ...7015-5-11...Cable Setting Nut... PG-11... 4 5-12 ...7015-5-12...Cable Setting Nut... PG-13.5 ... 1 5-14 ...7015-5-14...Electrical Control Box Cover ..1 5-15 ...7015-5-15...Electrical Control Box..1 5-16 ...7015-5-16...Net Plate ..1 5-20 ...7015-5-20...Screw, Tapping ... -
Page 31: Wiring Diagram
Wiring Diagram... -
Page 32: Ordering Replacement Parts
Ordering Replacement Parts To order parts or reach our service department, call 1-800-274-6848 between 7:30am and 5:30pm (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. WMH Tool Group 2420 Vantage Drive Elgin, Illinois 60124...
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