Transmission Drive Belt Replacement - Ferris CCW36 Series Operator's Manual

Regular Maintenance
10. Carefully rotate the breaker bar clockwise and install the
deck drive pulley on the left spindle pulley. Carefully
release the tension on the breaker bar. When the idler
arm is released it will position the stationary idler pulley
and the chevron belt idler pulley (B & C) in the correct
position.
11. Tighten the hardware that secures the stationary idler
pulley and the chevron belt idler pulley to the cutter deck.
12. Reinstall the mower deck guards.
13. Run the mower under no-load condition for about 5
minutes to break-in the new belt.

Transmission Drive Belt Replacement

1. Park the unit on a smooth, level surface such as a
concrete floor. Disengage the PTO, engage the parking
brake, turn off the engine, and remove the ignition key.
WARNING
Spring loaded components can kick back
causing injury.
Improper release of the belt tension spring can result in
personal injury. Use extreme caution when removing this
spring.
2. Remove the PTO drive belt (see Mower Belt Replacement
for removal instructions).
3. Loosen and remove the crankshaft bolt (C, Figure 36)
and the PTO clutch (B) from the engine crankshaft.
36
Figure 35. Blade Alignment
4. Loosen the nut on the spring anchor eyebolt (G, Figure
37) to release the majority of the belt tension. Use
caution and remove the nut to completely release the
tension.
5. Remove the old belt and replace it with the new one.
Make sure the V-side of the belt runs in the grooves of
the crankshaft pulley and transmission pulleys (B & C).
6. Reinstall the spring anchor eyebolt (G) into the anchor
tab and loosely fasten the nut. Adjust the anchor eyebolt
until a measurement of 8-3/8" (21,2 cm) is achieved
from the outside of the spring hooks. Tighten nut.
7. Reinstall the PTO clutch to the engine crankshaft and
secure with the crankshaft bolt. Tighten the crankshaft
bolt to 65 ft. lbs (88 Nm).
NOTE: Make sure that the slot in the PTO clutch lines up
with the PTO clutch mounting tab (A, Figure 36) underneath
the engine deck.
8. Reinstall the PTO drive belt.
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