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Summary of Contents for GSi PNEG-1016
- Page 1 APP Series Knockdown Fan Installation, Assembly and Operation Manual PNEG-1016 Date: 05-29-13 PNEG-1016...
- Page 2 * Add - BLK suffix to end of fan model number for black fans. For guidance or assistance on any issues relating to the safe use of your APP Fan contact AP. Our address is: Automated Production 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 PNEG-1016 APP Series Knockdown Fan...
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Page 3: Table Of Contents
Chapter 9 Installing a Discharge Cone ......................26 Assembling a Segmented Discharge Cone ..................27 Mounting the Cone to the Fan Housing ....................28 Guard Detail for 50" Fan ........................29 Chapter 10 Parts List ............................30 Chapter 11 Warranty ............................31 PNEG-1016 APP Series Knockdown Fan... -
Page 4: Chapter 1 Safety
CAUTION, used with the safety alert symbol, indicates a CAUTION hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to NOTICE personal injury. PNEG-1016 APP Series Knockdown Fan... -
Page 5: Safety Instructions
This machine is not designed for use in atmospheres where there is a risk of explosion. Such environments may include enclosed areas of high dusts concentrations, gas vapors and fumes. Use of the APP Fan in such an environment is prohibited. If in doubt, contact AP or your dealer. PNEG-1016 APP Series Knockdown Fan... -
Page 6: General Safety Information
Protect power cable from coming in contact with sharp objects. Do not kink power cable and never allow cable to come in contact with oil, grease, hot surfaces, or chemicals. Make certain that the power source conforms to requirements of the equipment. PNEG-1016 APP Series Knockdown Fan... -
Page 7: Chapter 2 Decals
Wear eye protection. The GSI Group 217-226-4421 DC-1540 HIGH VOLTAGE FLYING OBJECTS Will cause serious HAZARD injury or death. Lockout power Danger of eye injury. before servicing. Wear eye protection. The GSI Group 217-226-4421 DC-1540 Inside housing PNEG-1016 APP Series Knockdown Fan... - Page 8 Wear eye protection. FLYING OBJECTS The GSI Group 217-226-4421 DC-1540 Will cause serious HAZARD injury or death. Lockout power Danger of eye injury. before servicing. Wear eye protection. The GSI Group 217-226-4421 DC-1540 Motor mount plate PNEG-1016 APP Series Knockdown Fan...
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Page 9: Chapter 3 Installation
(Motor terminal connection data is provided on motor nameplate and in this manual.) Use adequate size wire for all branch and feeder runs. When speed control is used, follow the installation procedures recommended by the speed control manufacturer. Re-install electrical cover. Unit is now ready for operation. PNEG-1016 APP Series Knockdown Fan... -
Page 10: Chapter 4 Operation
1. Set thermostat setting to a desired temperature. Fan will operate only when ambient temperature is above the thermostat set temperature. 2. Some controllers have idle speed controls. Set idle speed such that the blade RPM is within the RPM range listed in the performance table. PNEG-1016 APP Series Knockdown Fan... -
Page 11: Chapter 5 Maintenance
Clean the blade and shutter at regular intervals. Dirt and debris can cause the fan blade to become unbalanced, resulting in excessive vibration and poor performance. Lubrication Motor is pre-lubricated at the factory and will not require any further lubrication. PNEG-1016 APP Series Knockdown Fan... -
Page 12: Chapter 6 Wiring
For electrical connection requirements, refer to Figure 6A on motor nameplate and to information enclosed with the “AVS” fan control to be used. Figure 6A PNEG-1016 APP Series Knockdown Fan... -
Page 13: Belt Drive Wirings For Single Phase Motors
Back-up thermostats such as the TH-1, should always be used in conjunction with the control system. These should be placed on a separate circuit to give the animals ventilation in the event that the controller fails. PNEG-1016 APP Series Knockdown Fan... -
Page 14: Chapter 7 Dimension Chart
“A” “B” “C” APP-36F/APPB-36F* 30-1/4" 37-7/8" APP-36FC/APPB-36FC* 54-1/2" 27" 44-3/8" APPB-50* 34-1/4" 50-3/8" APPB-50C* 55" 24" 56-3/8" * Add - BLK suffix to end of fan model for black fans. Ref # Description Airflow Slope PNEG-1016 APP Series Knockdown Fan... -
Page 15: Chapter 8 Ap Belt Drive Fan Assembly Instructions
(See Figure 8B.) 4. Loosely install the belt tensioner (F) to the flange of the bearing plate on the side where the power will be installed. (See Figure 8C on Page 16.) Figure 8A Figure 8B PNEG-1016 APP Series Knockdown Fan... -
Page 16: Installing The Motor And Bearing Support Assembly Into The Fan Housing
2. Align the bearing plate (B) with the holes in the sides of the fan housing. (See Figure 8D.) 3. Fasten the supports (A and B) to the fan housing (C) using bolts (D), washers (E) and nuts (F). (See Figure 8E and Figure 8F on Page 17.) Figure 8D PNEG-1016 APP Series Knockdown Fan... - Page 17 8. AP Belt Drive Fan Assembly Instructions Installing the Motor and Bearing Support Assembly into the Fan Housing (Continued) Figure 8E Figure 8F Ref # Description Motor Mount Leg Bearing Plate Fan Housing Bolt Washer PNEG-1016 APP Series Knockdown Fan...
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Page 18: Assembling The Motor
1. Use generous amount of Loctite 242® (A) around the inside of the pulley bore (B). (See Figure 8G and Figure 8H.) Figure 8G Figure 8H 2. Place the key (C) into the keyway on the motor shaft (D). (See Figure 8I.) Figure 8I PNEG-1016 APP Series Knockdown Fan... - Page 19 5. Tighten both set screws (E) on the pulley to 120 in.-lbs. of torque. (See Figure 8J.) Figure 8J Ref # Description Loctite 242® Pulley Bore Motor Shaft Set Screw 6. Wipe off excess Loctite. PNEG-1016 APP Series Knockdown Fan...
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Page 20: Installing The Motor
(See Figure 8K.) 2. Fasten the motor (A) to the bearing plate (B) using bolts (D) and nuts (E). (See Figure 8L.) Figure 8K Figure 8L Ref # Description Motor Bearing Plate Tensioner Arm Bolt PNEG-1016 APP Series Knockdown Fan... -
Page 21: Aligning The Tensioner Arm
3. Position the end of the shaft (C) 4-1/4" from the edge of the bearing plate (D) on the exhaust side of the fan housing. (See Figure 8P on Page 22.) 4. Torque the set screws on the bearings to 120 ft.-lbs. PNEG-1016 APP Series Knockdown Fan... - Page 22 8. AP Belt Drive Fan Assembly Instructions Installing the Bearings (Continued) Figure 8O Figure 8P Ref # Description Bearing Bearing Shaft Bearing Plate Bolt PNEG-1016 APP Series Knockdown Fan...
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Page 23: Installing The Driven Pulley Onto The Shaft
4. Make sure all pulleys are aligned. 5. Tighten both set screws on the driven pulley to 120 in.-lbs. of torque. 6. Wipe off the excess Loctite. Figure 8Q Figure 8R Ref # Description Pulley Pulley Bore PNEG-1016 APP Series Knockdown Fan... -
Page 24: Installing The Propellar
(See Figure 8T.) 4. Spin the propellar to ensure it does not interfere with the fan housing. 5. Add anti-seize along the fan blade shaft. Figure 8S Figure 8T Ref # Description Flush Set Screw PNEG-1016 APP Series Knockdown Fan... -
Page 25: Installing The Belt
2. Keep tension on the belt (B) and continue to wrap the belt around tensioner arm (C) and rotate the belt onto the driven pulley (D). (See Figure 8U.) Figure 8U Ref # Description Drive Pulley Belt Tensioner Arm Driven Pulley PNEG-1016 APP Series Knockdown Fan... -
Page 26: Chapter 9 Installing A Discharge Cone
Description S-8724 Fender Washer 5/16" x 1-1/2" x 1/16" SS S-8452 Flange Nut 5/16"-18 SS Waxed (Must be Waxed) S-7447 Flange Bolt 5/16"-18 x 1" SS (Full Thread) S-8168 Flange Bolt 5/16"-18 x 1-1/2" SS PNEG-1016 APP Series Knockdown Fan... -
Page 27: Assembling A Segmented Discharge Cone
Fender Washer 5/16" x 1-1/2" x 1/16" SS (2) ** 5/16"-18 x 1" Flange Bolt ** 1" Bolt used only for two (2) outermost cone assembly holes. ** 1-1/2" Bolt used to mount cone to fan and to mount guard. PNEG-1016 APP Series Knockdown Fan... -
Page 28: Mounting The Cone To The Fan Housing
Flange Nut 5/16"-18 SS Waxed (Must be Waxed) S-8724 Fender Washer 5/16" x 1-1/2" x 1/16" SS (2) Discharge Cone S-8168 ** Flange Bolt 5/16"-18 x 1-1/2" SS ** 1-1/2" Bolt also used to mount guard. PNEG-1016 APP Series Knockdown Fan... -
Page 29: Guard Detail For 50" Fan
3. Use 1-1/2" bolts, fender washers and flange nuts to mount the guard. 4. Tighten hardware evenly. Figure 9D Ref # Description Eyelets used to Mount Guard in Fiberglass Applications Eyelets used to Mount Guard in Galvanized Applications PNEG-1016 APP Series Knockdown Fan... -
Page 30: Chapter 10 Parts List
(CR) 16-0083 / (SS) 16-0004 Shaft 1016-0100 1016-0100 Bearing PVC Shutter * PS-42C PS-54C HD42 HD54-F Optional Aluminum Shutter * For black fans add -BLK suffix after the housing, cone, grill and PVC shutter part numbers. PNEG-1016 APP Series Knockdown Fan... -
Page 31: Chapter 11 Warranty
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. - Page 32 This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com...
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