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Summary of Contents for GSi PNEG-119
- Page 1 Inline Centrifugal Fan Installation and Operation Model #: ____________ Owner’s Manual PNEG-119 Version: 4.0 Date: 06-13-18 PNEG-119...
- Page 2 Record in the space provided below the Model # and Serial # of this product. These numbers are found on the Model and Serial Tags located on the outside of the unit. Model #: ___________________________________________ Serial #: ___________________________________________ Keep these numbers for future reference. PNEG-119 Inline Centrifugal Fan...
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Page 3: Table Of Contents
3 Phase 460 Volt Schematic ......................32 3 Phase 460 Volt Wiring Diagram and Parts ..................33 3 Phase 575 Volt Schematic ......................34 3 Phase 575 Volt Wiring Diagram and Parts ..................35 Chapter 11 Warranty ............................37 PNEG-119 Inline Centrifugal Fan... -
Page 4: Chapter 1 Safety
Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-3 PNEG-119 Inline Centrifugal Fan... -
Page 5: Cautionary Symbols Definitions
This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-119 Inline Centrifugal Fan... -
Page 6: Safety Cautions
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-119 Inline Centrifugal Fan... - Page 7 Electrical Code for the US, Canadian Electric Code, or EN60204 along with applicable European Directives for Europe). • Lock-out power source before making adjustments, cleaning, or maintaining equipment. • Make sure all equipment and bins are properly grounded. ST-0075-1 PNEG-119 Inline Centrifugal Fan...
- Page 8 ST-0028-2 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036-2 PNEG-119 Inline Centrifugal Fan...
- Page 9 • The operating instructions in this manual pertain to the common cereal grains as indicated. When drying any other grain, contact GSI for additional recommendations. • On LP fired units, set pressure regulator to avoid excessive gas pressure applied to the burner during ignition and operation.
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Page 10: Safety Sign-Off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-119 Inline Centrifugal Fan... -
Page 11: Chapter 2 Safety Alert Decals
2. Safety Alert Decals The GSI Group recommends contacting the local power company and having a representative survey the installation so the wiring is compatible with their system and adequate power is supplied to the unit. All precautions should be taken when lifting and/or moving. Use at least two men when moving the unit anywhere. -
Page 12: Fan Decals
Blade could start automatically. Can cause serious injury. Disconnect power before servicing. DC-1225 DC-1225 GSI Group 217-226-4421 DANGER HIGH VOLTAGE DC-889 Decal, Danger High Voltage Will cause injury or death. Lockout power before servicing. GSI Group Inc. 217-226-4421 PNEG-119 Inline Centrifugal Fan... -
Page 13: Chapter 3 Installation Instructions
5. Standard electrical safety practices and codes should be used. (Refer to National Electrical Code Standard Handbook by National Fire Protection Association.) 6. A qualified electrician should make all electrical wiring installations. PNEG-119 Inline Centrifugal Fan... -
Page 14: Installation
Fans not solidly mounted and properly shimmed may have excess vibration in them. 5. Check and re-tighten all electrical connections. They may have loosened in shipping. Always disconnect and lock out power before working on or around fan. PNEG-119 Inline Centrifugal Fan... -
Page 15: Chapter 4 Fan Specifications
Minimum Wire Size Copper Wire Copper Wire 50' Run 100' Run 200' Run 300' Run Minimum Wire Size Aluminum Wire Aluminum Wire 50' Run 100' Run 200' Run 300' Run Fuse Size (Slow Blow) Breaker Size PNEG-119 Inline Centrifugal Fan... - Page 16 Copper Wire Copper Wire Copper Wire 50' Run 100' Run 200' Run 300' Run Minimum Wire Size Aluminum Wire Aluminum Wire Aluminum Wire 50' Run 100' Run 200' Run 300' Run Fuse Size (Slow Blow) Breaker Size PNEG-119 Inline Centrifugal Fan...
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Page 17: Chapter 5 Fan Installation
The machine to earth ground provides additional safety if there is a short. It also provides the grounding necessary for long life and operation of the solid state. PNEG-119 Inline Centrifugal Fan... -
Page 18: Proper Installation Of The Ground Rod
5. Fan Installation Proper Installation of the Ground Rod (Ground rods and wires are not supplied by GSI.) It is recommended that the rod not be driven into dry ground. The following steps ensure proper ground rod installation: 1. Dig a hole large enough to hold 1 to 2 gallons of water. -
Page 19: Chapter 6 Fan Operation
13.9 14.8 15.8 17.4 20.0 22.8 Safe moisture for normal winter storage of shelled corn is about 15%. Grain to be stored through the summer or long term, needs to be 1 to 3 points dryer. PNEG-119 Inline Centrifugal Fan... - Page 20 3. Not Recommended: Bins in the NR range, may require fan(s) of a different size to get the cool time into the accepted range. 4. Bins requiring more than 100 hours of aeration to totally change the temperature may require continuous aeration at about 1/10 CFM per bushel or some other acceptable method. PNEG-119 Inline Centrifugal Fan...
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Page 21: Chapter 7 Fan Service
Insert 3" to 5" length on larger motors. Motors having grease drain plugs, remove plug and operate motor for 20 minutes before replacing drain plug. Keep grease clean. Lubricate motors at standstill. Remove and replace drain plugs at standstill. Do not mix petroleum grease and silicone grease in motor bearings. PNEG-119 Inline Centrifugal Fan... -
Page 22: Chapter 8 User Servicing Instructions And Troubleshooting
5. Using an allen wrench, undo the set screw (if present) and remove the key from the keyway. 6. Install grade 5 or stronger bolts into the threaded holes in the bushing and gradually apply torque to each bolt to loosen the bushing. 7. Remove the bushing and fan wheel assembly. PNEG-119 Inline Centrifugal Fan... -
Page 23: Installing The Fan Wheel Assembly
13. Stop the fan and lock out and tagout the main power to make sure the dryer cannot be started during servicing. 14. Remove the grill guard and re-tighten the bolts in a circular pattern one time at the final required torque setting. 15. Install the grill guard and turn ON the main power source. PNEG-119 Inline Centrifugal Fan... - Page 24 Exceeding the recommended torque will crack the fan hub. Bolt Torque Bolt Torque Bushing Bolt Thread Bushing Bolt Thread Foot - Pounds Foot - Pounds 10-24 5/16"-18 1/4"-20 5/16"-18 1/4"-20 3/8"-16 1/4"-20 3/8"-16 1/4"-20 3/8"-16 1/4"-20 PNEG-119 Inline Centrifugal Fan...
- Page 25 Threaded Holes in Bushing Cap screws installed into threaded holes to force propeller off bushing. Cap screws installed through clearance holes of Figure 8C Cap Screw Arrangement for Disassembly bushing. (See text on Page 24 for proper torque.) PNEG-119 Inline Centrifugal Fan...
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Page 26: Troubleshooting
3. Clean blade. Fan vibrates. 4. Motor shaft is bent. 4. Replace motor. 5. Blade not mounted properly on shaft. 5. Mount blade properly on shaft. 6. Blade out of balance. 6. Replace or have blade rebalanced. PNEG-119 Inline Centrifugal Fan... -
Page 27: Chapter 9 Parts List
FH-6972 3 PH No Controls Enclosure C-8803 C-8803 C-8803 Control Enclosure F-7180-Y F-7181-Y F-7183-Y F-7183-Y F-7185-Y F-7185-Y Venturi (Yellow) F-7180-O F-7181-O F-7183-O F-7183-O F-7185-O F-7185-O Venturi (Orange) FH-7518 FH-7518 FH-7519 FH-7519 FH-7521 FH-7521 Control Enclosure Mount PNEG-119 Inline Centrifugal Fan... -
Page 28: Chapter 10 Wiring Diagrams
10. Wiring Diagrams 1 Phase 230 Volt Schematic PNEG-119 Inline Centrifugal Fan... -
Page 29: Phase 230 Volt Wiring Diagram And Parts
5 HP 230V 1 PH Overload CH-1073 7.5 HP 230V 1 PH Overload CH-1059 10 HP 230V 1 PH Overload CH-1060 15 HP 230V 1 PH Overload C-8717 Cable Tie S-10630 Screw, TCSF #8-32 x 1/2" PHP ZN PNEG-119 Inline Centrifugal Fan... -
Page 30: Phase 230 Volt Schematic
10. Wiring Diagrams 3 Phase 230 Volt Schematic PNEG-119 Inline Centrifugal Fan... -
Page 31: Phase 230 Volt Wiring Diagram And Parts
056-1944-0 5 HP 230V 3 PH Overload CH-1070 7.5 HP 230V 3 PH Overload CH-1071 10 HP 230V 3 PH Overload CH-1073 15 HP 230V 3 PH Overload S-10630 Screw, TCSF #8-32 x 1/2" PHP ZN PNEG-119 Inline Centrifugal Fan... -
Page 32: Phase 460 Volt Schematic
10. Wiring Diagrams 3 Phase 460 Volt Schematic PNEG-119 Inline Centrifugal Fan... -
Page 33: Phase 460 Volt Wiring Diagram And Parts
3 HP 460V 3 PH Overload CH-1054 5 HP 460V 3 PH Overload 056-1971-3 7.5 HP 460V 3 PH Overload 056-1944-0 10 HP 460V 3 PH Overload CH-1070 15 HP 460V 3 PH Overload C-8711 460V 3 PH Transformer PNEG-119 Inline Centrifugal Fan... -
Page 34: Phase 575 Volt Schematic
10. Wiring Diagrams 3 Phase 575 Volt Schematic PNEG-119 Inline Centrifugal Fan... -
Page 35: Phase 575 Volt Wiring Diagram And Parts
3 HP 575V 3 PH Overload CH-1054 5 HP 575V 3 PH Overload 056-2022-4 7.5 HP 575V 3 PH Overload 056-1971-3 10 HP 575V 3 PH Overload 056-1944-0 15 HP 575V 3 PH Overload C-8712 575V 3 PH Transformer PNEG-119 Inline Centrifugal Fan... - Page 36 NOTES PNEG-119 Inline Centrifugal Fan...
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Page 37: Chapter 11 Warranty
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. - Page 38 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2018 by The GSI Group, LLC Printed in the USA CN-336537...
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