Related Manuals for GSi CF-3
Summary of Contents for GSi CF-3
- Page 1 OWNER’S MANUAL Centrifugal Fan INSTALLATION AND OPERATION PNEG-163-04 Model #: Serial #: PNEG-163-04 DATE: 4-1-05...
- Page 2 CHECK LIST _____ 1. All wire connections _____ 2. Tip clearance on blade _____ 3. Fan blade torqued to torque specs _____ 4. Grill guard in place and tight _____ 5. Fuse in place, extra fuse provided _____ 6. Motor rotation correct _____ 7.
-
Page 3: Table Of Contents
Lubrication & Bearings ........................23 Troubleshooting Charts ........................24 Parts ................................26 Main Assembly - 1750 rpm Fans ......................26 CF-3; CF-5 ......................... 26 CF-7.5; CF-10 ........................27 CF-15; CF-20 ........................28 CF-25; CF-30 ........................29 CF-40; CF-50 ........................30 Main Assembly - 3500 rpm Fans ...................... -
Page 4: Safety
SAFETY SA FET Y GU I DEL I N ES This manual contains information that is important for you, the owner/operator, to know and under- stand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines. - Page 5 SAFETY FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and safety signs on your equipment. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equip- ment components and repair parts include the current safety signs.
- Page 6 SAFETY WEAR PROTECTIVE CLOTHING Hearing Protection Wear close fitting clothing and safety equipment appropriate to the job. Eye Protection Ear Plugs or Muffs should be worn at all times to protect ears from high noise levels. Safety glasses should be worn at all times to protect Gloves eyes from debris.
-
Page 7: Safety Decals
SAFETY DECALS Safety decals should be read and understood by all people in the grain handling area. If a decal is damaged or is missing contact: The GSI Group, Inc. 1004 E. Illinois St. Assumption, IL 62510 217-226-4421 A free replacement will be sent to you. -
Page 8: Roof Damage Warning And Disclaimer
It is the plan of The GSI Group to improve its product ment, or who are in the dryer area. Avoid any alter- whenever possible and practical to do so. We reserve ations to the equipment. -
Page 9: Installation
INSTALLATION Pre-Installation Requirements Service Disconnect Each fan motor must be supplied with an independent power circuit, equipped with a fused Foundation Use the dimension illustration in the speci- disconnect switch. Locate this switch near the unit, as fications section of this manual to determine the physi- the power should be shut off before servicing the fan. -
Page 10: Electrical Installation
INSTALLATION legs touch the pad. Fans not resting on support 6. The starter controls require 115VAC power to legs may have excess vibration which can lead to operate. On 230 Volt 3 Phase units, this power is premature wear and tear on fan components. supplied by L1 to neutral. -
Page 11: Ground Rod Installation
INSTALLATION Proper Installation #6 or approved size bare copper of the Ground Rod ground wire (Ground rods and wires are not supplied ). It is recom- mended that the rod not be driven into dry ground. The following steps ensure proper ground rod installation: 1. -
Page 12: Fan Specifications
FAN SPECIFICATIONS 1750 rpm Fan Electrical Specifications FAN HORSEPOWER 7.1/2 PHASE VOLTS FULL LOAD CURRENT (AMPS) * 15.2 MINIMUM WIRE SIZE Copper Wire Copper Wire Copper Wire Copper Wire 50 ' RUN 100 ' RUN 200 ' RUN 300 ' RUN MINIMUM WIRE SIZE Aluminum Wire Aluminum Wire... -
Page 13: 3500 Rpm Fan Electrical Specifications
FAN SPECIFICATIONS 3500 rpm Fan Electrical Specifications FAN HORSEPOWER 7.1/2 PHASE VOLTS FULL LOAD CURRENT (AMPS) * 15.2 MINIMUM WIRE SIZE Copper Wire Copper Wire Copper Wire Copper Wire 50 ' RUN 100 ' RUN 200 ' RUN 300 ' RUN MINIMUM WIRE SIZE Aluminum Wire Aluminum Wire... -
Page 14: Fan Dimensions
FAN SPECIFICATIONS Minimum Leg Height ( Z ) = 1.875” 1750 rpm Fan Housing Dimensions CF-3 37.875 25.094 15.313 30.813 23.593 13.5 32.094 15.688 28.813 15.313 19.656 24.875 26.125 CF-5 48.563 27.719 17.063 34.688 27.25 14.25 36.125 16.438 32.563 17.063 21.968... -
Page 15: Discharge Bolt Pattern Dimensions
FAN SPECIFICATIONS 1750 rpm Discharge Dimensions CF-3 1.531 4.688 5.906 5.906 7.094 1.094 0.875 2.406 7.844 CF-5 1.813 5.125 8.438 8.438 5.218 0.875 0.75 2.75 8.031 CF-7.5 1.813 5.125 8.438 8.438 5.218 0.875 0.75 3.75 9.906 CF-10 1.594 11.5 11.5 3.344... -
Page 16: Inlet Cone Dimensions
FAN SPECIFICATIONS Inlet Cone DImensions Painted Part Number of Size Hole Size Number Holes C-7743 18.625 4.000 10.375 9.875 0.688 C-7745 22.750 5.388 12.625 21.750 0.875 C-7747 27.125 6.750 15.625 26.125 0.875 C-7749 30.500 7.250 17.000 29.125 1.000 C-7751 33.125 8.000 18.813 31.750... -
Page 17: Fan Wheel Dimensions
FAN SPECIFICATIONS Fan Wheel DImensions Wheel Assembly Fan Model Size Part Number * 1750 rpm Fans CF-3 CH-6878 23.000 15.875 4.956 CF-5 C-956 25.250 17.188 5.938 CF-7.5 C-957 25.250 17.188 8.875 CF-10 C-8533 27.625 19.000 8.375 CF-15 C-960 27.625 19.000 9.750... -
Page 18: Fan Pad Location
FAN SPECIFICATIONS FAN PAD LOCATION Fan pad should be perpendicular to bin wall. IMPORTANT Fan discharge centerline should lie on bin centerline. FAN PAD AND FAN MUST BE LEVEL AND SMOOTH FOR PROPER OPERATION. VIBRATION PROBLEMS Recommended thickness for pad is 4.00” minimum. CAN RESULT FROM IMPROPER FAN LEVELING. -
Page 19: Operation
OPERATION After initial installation and also prior to using the unit 2. Shut off electrical power at main and at discon- each season, check the operation to ensure proper func- nect. tioning, adjustment, and reliability. 3. Close the roof openings and cover fan inlet to FAN START-UP prevent harmful back-draft air currents from passing through the grain and to avoid grain... -
Page 20: Maintenance And Troubleshooting
MAINTENANCE & TROUBLESHOOTING in by hand until they bottom against the front sur- face of the wheel. These capscrews should not be DANGER used for reassembly, as some thread distortion could ALWAYS DISCONNECT AND LOCK occur during the removal operation. Grade 5 screws OUT POWER BEFORE WORKING ON OR AROUND FAN. -
Page 21: Fan Wheel Inspection And Maintenance
MAINTENANCE & TROUBLESHOOTING 2. Slide wheel over motor shaft and locate it as far onto Fan Wheel Inspection & Maintenance the motor shaft as possible. Pre-season inspections should be done on the fan 3. Align the keyway in the bushing with the key and wheel to look for the following. -
Page 22: Fan Motor Removal & Installation
MAINTENANCE & TROUBLESHOOTING Fan Motor General Inspection Removal & Installation Inspect the motor at regular intervals, approximately every 500 hours of operation or every 3 In the event of motor failure, remove the motor, as months, whichever occurs first. Keep the motor clean described, and take it to the nearest Authorized Service and the ventilation openings clear. - Page 23 MAINTENANCE & TROUBLESHOOTING Recommended grease for standard service conditions: Polyrex EM (Exxon Mobil) CAUTION Equivalent and compatible greases include: TO AVOID DAMAGE TO MOTOR BEARINGS, Texaco Polystar GREASE MUST BE FREE OF DIRT. Rykon Premium #2 Pennzoil Pen 2 Lube Chevron SRI.
-
Page 24: Troubleshooting Charts
MAINTENANCE & TROUBLESHOOTING Fan Troubleshooting Chart SYMPTOM POSSIBLE CAUSE SOLUTION Blown fuse or breaker in disconnect switch Replace fuse or reset breakers. Turn power on at all disconnects ahead of the Main power not turned on unit Follow wiring diagram and tighten any loose Defective wiring or loose connection connections See wire size charts for proper wire size and... - Page 25 MAINTENANCE & TROUBLESHOOTING Fan Troubleshooting Flow Chart Blown Voltage on line Call Service fuse or side of Provider tripped contactor breaker Replace or reset CONTROL CIRCUIT FAILURE Control voltage Check for loose wires present Check for control voltage through each component and replace defective parts.
-
Page 26: Parts
NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CF-3 Model: CF-5 Part Number Description Part Number Description... - Page 27 PARTS Main Assembly - 1750 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CF-7.5 Model: CF-10 Part Number Description...
- Page 28 PARTS Main Assembly - 1750 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CF-15 Model: CF-20 Part Number Description...
- Page 29 PARTS Main Assembly - 1750 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CF-25 Model: CF-30 Part Number Description...
- Page 30 PARTS Main Assembly - 1750 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CF-40 Model: CF-50 Part Number Description...
-
Page 31: Main Assembly - 3500 Rpm Fans
PARTS Main Assembly - 3500 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CHS-3 Model: CHS-5 Part Number Description... -
Page 32: Chs-7.5; Chs-10
PARTS Main Assembly - 3500 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CHS-7.5 Model: CHS-10 Part Number Description... -
Page 33: Chs-15; Chs-20
PARTS Main Assembly - 3500 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CHS-15 Model: CHS-20 Part Number Description... -
Page 34: Chs-30; Chs-40
PARTS Main Assembly - 3500 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CHS-30 Model: CHS-40 Part Number Description... -
Page 35: Chs-50
PARTS Main Assembly - 3500 rpm Fans NOTE: Painted Inlet Cones are designated by a suffix code added to the part number shown. “ -O “ = ORANGE “ -R “ = RED “ -Y “ = YELLOW OCHRE Model: CHS-50 Part Number Description C-7748... -
Page 36: Main Assembly - Single Inlet Direct Drive Fans
PARTS Main Assembly - Single Inlet Direct Drive Fan NOTE: Painted Inlet Cones are designated by a suffix code added to Single Inlet Direct Drive Fan - Main Assembly the part number shown. Part Number Description “ -O “ = ORANGE C-7752 Grill Guard: 30"/33"... -
Page 37: Main Assembly - Double Inlet Fans
PARTS Main Assembly - Double Inlet Fan NOTE: Painted Inlet Cones are Double Inlet Fan - Main Assembly designated by a suffix code added to Part Number Description c-7752 Grill Guard: 30"/33" Painted the part number shown. C-7040 Blade Asy D.I. 30Hp Std “... -
Page 38: Component Sub-Assemblies - Direct Drive And Double Inlet Fans
PARTS Internal Bearing Arch Assembly - Double Inlet Fans Internal Bearing Mount Assembly Part Number Description C-7709 Bearing Arch Weldment C-8446 C.F D.I Internal Bearing Weld-04 C-8447 D.I C.F Int Bear Mnt Plate C-8395 Bearing-Griptight 211 2.188 4B S-9064 BOLT FLNGS 3/8-16x1-1/2 ZN GR5 S-968 NUT FLANGWZ 3/8-16 ZN GR5 S-6494... -
Page 39: Double Inlet Electric Motor Drives
PARTS Motor Drives - Double Inlet Fans External Bearing Mount Assembly Part Number Description 3000-3 Motor 30Hp 3Ph 1800Rpm 4000-3 Motor 40Hp 3Ph 1800Rpm 5000-3 Motor 50Hp 3Ph 1800Rpm C-8403 D.I Motor Mnt Top Plate C-8404 D.I Motor Mnt Side Plate C-8405 D.I Motor Mnt Leg Attach Angle C-7519... -
Page 40: Control Box Assembly
PARTS Control Box Sub- Assembly Part Number Description 069-1301-6 Control Box-Cf Fan 3/4 Conduit 069-1376-8 Control Box Lid-Poly Blank 022-1033-4 Gasket 1/4X1/2 (Ref 1B-0930) DC-1224 Decal, Danger Hi-Voltage (Lg) D03-0696 Farmfans Cntrl. Box Latch C-8166 Backing Plate - Cf Fan Control C-8052 Switch P.B. -
Page 41: 230 Volt Single Phase
PARTS Control Box Assembly - Single Phase 230 Volt CBCF-03-1 Part Number Description C-8183 GRP-ELECT BOX-CF FAN.75CONDUIT D03-0490 CONTACTOR IEC 3POLE 17.5A CL02 D03-0476 OVERLOAD IEC 18A CLS20 RT12S 1 ft WR-10RD WIRE 10 GA STRANDED MTW RED 090-1702-1 PHILLIPS PHST #8-32 X 1/2 F CBCF-05-1 Part Number Description... -
Page 42: 230 Volt Three Phase
PARTS Control Box Assembly - Three Phase 230 Volt CBCF-03-3 Part Number Description C-8183 GRP-ELECT BOX-CF FAN.75CONDUIT D03-0490 CONTACTOR IEC 3POLE 17.5A CL02 D03-0475 OVERLOAD IEC 16A CLS20 RT12P 0.7 ft WR-14RD WIRE 14GA STRANDED MTW RED 1.1 ft WR-14BK WIRE 14GA STRANDED MTW BLACK C-8018 TERMINAL BLOCK 185A 3POLE 1:4... - Page 43 PARTS Control Box Assembly - Three Phase 230 Volt CBCF-25-3 Part Number Description C-8183 GRP-ELECT BOX-CF FAN.75CONDUIT D03-0496 CONTACTOR IEC 3POLE 68A CL08 D03-0485 OVERLOAD IEC 64-82A RT22J 0.5 ft WR-04RD WIRE 4 GA RED WIRE 1 ft WR-04BK WIRE 4 GA MTW BLACK C-8018 TERMINAL BLOCK 185A 3POLE 1:4 D03-0511...
-
Page 44: 460 Volt Three Phase
PARTS Control Box Assembly - Three Phase 460 Volt CBCF-03-4 Part Number Description C-8183 GRP-ELECT BOX-CF FAN.75CONDUIT D03-0488 CONTACTOR IEC 3POLE 10A CL00 D03-0473 OVERLOAD IEC 8.5A CLS20 RT12M D03-0511 POINTS, AUXILLARY FOR IEC 6 ft WR-14RD WIRE 14GA STRANDED MTW RED 1.1 ft WR-14BK WIRE 14GA STRANDED MTW BLACK... - Page 45 PARTS Control Box Assembly - Three Phase 460 Volt CBCF-15-4 Part Number Description C-8183 GRP-ELECT BOX-CF FAN.75CONDUIT D03-0492 CONTACTOR IEC 3POLE 32A CL04 D03-0478 OVERLOAD IEC 26A CLS20 RT12U D03-0511 POINTS, AUXILLARY FOR IEC 0.6 ft WR-10RD WIRE 10 GA STRANDED MTW RED 1.1 ft WR-10BK WIRE 10 GA STRANDED MTW BLACK...
- Page 46 PARTS Control Box Assembly - Three Phase 460 Volt CBCF-40-4 Part Number Description C-8183 GRP-ELECT BOX-CF FAN.75CONDUIT D03-0495 CONTACTOR IEC 3POLE 62A CL07 D03-0483 OVERLOAD IEC 42-55A RT22G D03-0511 POINTS, AUXILLARY FOR IEC 0.7 ft WR-06RD WIRE 6 GA. RED 1.1 ft WR-06BK WIRE 6 GA.
-
Page 47: Motor Conduit Assembly
PARTS Motor Conduit Assembly Conduit Assembly Conduit Assembly Fan Model Model 1P230V 3P230V 3P460V 1P230V 3P230V 3P460V CF-3 C-8236 C-8236 C-8236 CHS-3 C-8267 C-8265 C-8568 CF-5 C-8236 C-8236 C-8236 CHS-5 C-8264 C-8265 C-8568 CF-7.5 C-8236 C-8236 C-8236 CHS-7.5 C-8264 C-8569... - Page 48 PARTS Motor Conduit Assembly Conduit Assembly Fan Model 1P230V 3P230V 3P460V CHS-3 C-8267 C-8265 C-8568 CHS-5 C-8264 C-8265 C-8568 CHS-7.5 C-8264 C-8569 C-8568 CHS-10 C-8266 C-8569 C-8568 CHS-15 C-8272 C-8571 CHS-20 C-8572 C-8571 CHS-30 C-8309 C-8310 CHS-40 C-8309 C-8310 CHS-50 C-8311 C-8312 C-8310...
- Page 49 PARTS Motor Conduit Assembly C-8439 GRP-DI CONDUIT 3P230 #2 1.5X48 Key Qty U/M Part Number Description E305-0188 WR 60"(10GRN/YLW).25/RING TERM C-8039 STRAIGHT PVC W/LOCKNUT 1.5" C-8040 ELBOW PVC 90DEG W/LOCKNUT 1.5" C-8038 SEALTITE PVC 1.5" FH-6996 WIRE CRIMP #2011S BUCHANAN FH-7004 CRIMP SLEEVE #412 IDEAL FH-6997...
-
Page 50: Schematics/Wiring Diagrams
SCHEMATICS / WIRING DIAGRAMS Wiring Schematic - 230 Volt 1 Phase CF-3-1 Capacitor Specifications Motor Part Capacitor Capacitor Voltage Quantity Number Part Number Type C-7979 FH-7012 Electrolytic FH-7000 Electrolytic FH-7011 Centrifugal Fan PNEG-163-04... - Page 51 SCHEMATICS / WIRING DIAGRAMS Wiring Diagram - CF-3-1C PNEG-163-04 Centrifugal Fan...
-
Page 52: Chs-3-1C
SCHEMATICS / WIRING DIAGRAMS Wiring Schematic - 230 Volt 1 Phase CHS-3-1 Capacitor Specifications Motor Part Capacitor Capacitor Voltage Quantity Number Part Number Type FH-5474 FH-7013 Electrolytic Centrifugal Fan PNEG-163-04... - Page 53 SCHEMATICS / WIRING DIAGRAMS Wiring Diagram - CHS-3-1C PNEG-163-04 Centrifugal Fan...
-
Page 54: Cf-5-1C; Cf-7.5-1C; Chs-5-1C; Chs-7.5-1C
SCHEMATICS / WIRING DIAGRAMS Wiring Schematic - 230 Volt 1 Phase CF-5-1 Capacitor Specifications Motor Part Capacitor Capacitor Voltage Quantity Number Part Number Type C-7980 FH-7000 Electrolytic CH-6898 CF-7.5-1 Capacitor Specifications Motor Part Capacitor Capacitor Voltage Quantity Number Part Number Type C-7981 FH-7000... - Page 55 SCHEMATICS / WIRING DIAGRAMS Wiring Diagram - CF-5-1C, CF-7.5-1C, CHS-5-1C, & CHS-7.5-1C PNEG-163-04 Centrifugal Fan...
-
Page 56: Cf-10-1C; Chs-10-1C
SCHEMATICS / WIRING DIAGRAMS Wiring Schematic - 230 Volt 1 Phase CF-10-1 Capacitor Specifications Motor Part Capacitor Capacitor Voltage Quantity Number Part Number Type C-7982 FH-7000 Electrolytic CH-6898 CHS-10-1 Capacitor Specifications Motor Part Capacitor Capacitor Voltage Quantity Number Part Number Type FH-5480 FH-7000... - Page 57 SCHEMATICS / WIRING DIAGRAMS Wiring Diagram - CF-10-1C & CHS-10-1C PNEG-163-04 Centrifugal Fan...
- Page 58 SCHEMATICS / WIRING DIAGRAMS Wiring Schematic - 230 Volt 1 Phase CF-15-1 Capacitor Specifications Motor Part Capacitor Capacitor Voltage Quantity Number Part Number Type C-7983 FH-7000 Electrolytic CH-6899 Centrifugal Fan PNEG-163-04...
- Page 59 SCHEMATICS / WIRING DIAGRAMS Wiring Diagram - CF-15-1C PNEG-163-04 Centrifugal Fan...
-
Page 60: 230 Volt Three Phase
SCHEMATICS / WIRING DIAGRAMS Wiring Schematic - 230 Volt 3 Phase Centrifugal Fan PNEG-163-04... - Page 61 SCHEMATICS / WIRING DIAGRAMS Wiring Diagram - 230 Volt 3 Phase Motor Fan Model Connection Diagram CF-3 CD0005 CF-5 CD0005 CF-7.5 CD0005 CF-10 CD0005 CF-15 CD0005 CF-20 CD0180 CF-25 CD0005 CF-30 CD0005 CF-40 CD0005 CF-50 CD0005 Motor Fan Model Connection...
-
Page 62: 460 Volt Three Phase
SCHEMATICS / WIRING DIAGRAMS Wiring Schematic - 460 Volt 3 Phase Centrifugal Fan PNEG-163-04... - Page 63 SCHEMATICS / WIRING DIAGRAMS Wiring Diagram - 460 Volt 3 Phase Motor Fan Model Connection Diagram CF-3 CD0005 CF-5 CD0005 CF-7.5 CD0005 CF-10 CD0005 CF-15 CD0005 CF-20 CD0180 CF-25 CD0005 CF-30 CD0005 CF-40 CD0005 CF-50 CD0005 Motor Fan Model Connection...
-
Page 64: Appendix A - Additional Double Inlet Information
APPENDIX A Double Inlet Fans NOTE: Refer to Supplements provided by component manufacturers for installation and maintenance of the Double Inlet Fan Bearings and Shaft Coupling. PNEG-1436 INSTRUCTIONS- DODGE GRIP-TIGHT PNEG-1437 INSTRUCTIONS- REXNORD COUPLING... -
Page 65: Warranty
DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PE- RIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER OF SUCH PRODUCTS. GSI'S ONLY OBLIGATION IS, AND PURCHASER'S SOLE REMEDY SHALL BE FOR GSI, TO REPAIR OR RE- PLACE, AT GSI'S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI'S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP. - Page 66 This Equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installation occurs. Revisions: March 2005 - Updated specifications and parts pages. March 31,2005 - Corrected wiring schematic for typos.
Need help?
Do you have a question about the CF-3 and is the answer not in the manual?
Questions and answers