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GSi Vane Axial Fan Installation And Operation Manual

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Vane Axial Fan
Installation and Operation
Owner's Manual
PNEG-010
Version: 7.0
Date: 10-21-19
PNEG-010

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Summary of Contents for GSi Vane Axial Fan

  • Page 1 Vane Axial Fan Installation and Operation Owner’s Manual PNEG-010 Version: 7.0 Date: 10-21-19 PNEG-010...
  • Page 2 Record in the space provided below the Model # and Serial # of this product. These numbers are found on the Model and Serial Tags located on the outside of the unit. Model #: ___________________________________________ Serial #: ___________________________________________ Keep these numbers for future reference. PNEG-010 Vane Axial Fan...

  • Page 3: Table Of Contents

    Chapter 2 Decals ..............................11 Roof Damage Warning and Disclaimer ....................11 Fan Decals ............................12 Chapter 3 Installation Instructions ........................13 Vane Axial Fan Pad ..........................13 Chapter 4 Fan Installation ...........................14 Pre-Installation Requirements ......................14 Machine to Earth Ground ........................17 Previously Installed Units ........................

  • Page 4: Chapter 1 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-4 PNEG-010 Vane Axial Fan...

  • Page 5: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-010 Vane Axial Fan...

  • Page 6: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-010 Vane Axial Fan...
  • Page 7 Electrical Code for the US, Canadian Electric Code, or EN60204 along with applicable European Directives for Europe). • Lock-out power source before making adjustments, cleaning, or maintaining equipment. • Make sure all equipment and bins are properly grounded. ST-0075-1 PNEG-010 Vane Axial Fan...
  • Page 8 ST-0028-2 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036-2 PNEG-010 Vane Axial Fan...
  • Page 9 • The operating instructions in this manual pertain to the common cereal grains as indicated. When drying any other grain, contact GSI for additional recommendations. • On LP fired units, set pressure regulator to avoid excessive gas pressure applied to the burner during ignition and operation.

  • Page 10: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-010 Vane Axial Fan...

  • Page 11: Chapter 2 Decals

    Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-010 Vane Axial Fan...

  • Page 12: Fan Decals

    Blade could start automatically. Can cause serious injury. Disconnect power before servicing. DC-1225 DC-1225 GSI Group 217-226-4421 DANGER HIGH VOLTAGE DC-889 Decal, Danger High Voltage Will cause injury or death. Lockout power before servicing. GSI Group Inc. 217-226-4421 PNEG-010 Vane Axial Fan...

  • Page 13: Chapter 3 Installation Instructions

    3. Installation Instructions Vane Axial Fan Pad Placement of the Fan Pad: Transitions/Fans/Heaters Only If a fan or fan and heater is to be installed, refer to Figure 3A to determine the concrete pad size. 1. The top of this pad should be level with the top of the bin’s foundation.

  • Page 14: Chapter 4 Fan Installation

    It is the customer’s responsibility to provide a fused disconnect and motor overload protection. These must be properly sized and connected to allow proper motor operation. Failure to provide these components could cause severe motor damage and void the manufacturer’s warranty. PNEG-010 Vane Axial Fan...
  • Page 15 3 PH 230V with optional transformer kit L1, L2, L3, G 3 PH 460V/575V L1, L2, L3, G 6. The starter controls require 115 VAC power to operate. On 230 volt 3 phase units, this power is supplied by L1 to neutral. PNEG-010 Vane Axial Fan...
  • Page 16 Use a #6 or approved size bare copper ground wire. Install a 5/8" diameter 8' long copper-clad ground rod, 2' away from the foundation and 1' below the surface of the ground or in accordance with local requirements. Figure 4A PNEG-010 Vane Axial Fan...

  • Page 17: Machine To Earth Ground

    7. Ground wire must not have any breaks or splices. Insulated wire is not recommended for grounding. Dig a hole large enough to hold 1 or 2 gallons of water. Work the ground rod into the earth until it is completely in the ground. Figure 4B PNEG-010 Vane Axial Fan...

  • Page 18: Chapter 5 Fan Specifications

    24-1/4" 26-5/16" 28-1/4" C (CL to bottom of leg) 7-9/16" 7-9/16" 10-7/8" 11-7/8" 15-7/16" 16-7/8" 18-1/8" D (Length) 16-1/8" 16-1/8" 16-3/16" 17/20" 24" 24" 24" 26-3/4" 26-3/4" NOTE: All dimensions in inches. Figure 5A Fan Dimensions PNEG-010 Vane Axial Fan...
  • Page 19 Minimum Wire Size Copper Wire Copper Wire 50' Run 100' Run 200' Run 300' Run Minimum Wire Size Aluminum Wire Aluminum Wire 50' Run 100' Run 200' Run 300' Run Fuse Size (Slow Blow) Breaker Size PNEG-010 Vane Axial Fan...
  • Page 20 Minimum Wire Size Copper Wire Copper Wire 50' Run 100' Run 200' Run 300' Run Minimum Wire Size Aluminum Wire Aluminum Wire 50' Run 100' Run 200' Run 300' Run Fuse Size (Slow Blow) Breaker Size PNEG-010 Vane Axial Fan...

  • Page 21: Chapter 6 Fan Operation

    (See Chart on Page 22.) It is recommended that the grain be kept cool (avoid freezing as freezing can reduce quality). Grain should be cooled through the fall and winter, warmed in the spring and summer. PNEG-010 Vane Axial Fan...

  • Page 22: Grain Storage

    Approximate Allowable Holding Time for Field-Shelled Corn, to Maintain Grade* Grain Temperature Days Days Days Days Days Days Days Days 40°F 50°F 60°F 70°F 80°F *Allowable holding time for field-shelled corn at various grain temperatures and moisture. PNEG-010 Vane Axial Fan...

  • Page 23: Fan Blade Removal And Installation

    UNTAPPED CLEARANCE HOLES to cause the blade to be pulled forward onto the tapered bushing, thus locking the parts securely onto the motor shaft. Refer to Page 26 (under installation section) for assembly details. PNEG-010 Vane Axial Fan...

  • Page 24: Removing The Fan Blade Assembly

    9. If there is a safety washer present, install the washer, lock washer and bolt. 10. Turn the fan blade assembly by hand to make sure there is freedom of movement and uniform clearance around the inlet. 11. Install the grill guard and turn ON the main power source. PNEG-010 Vane Axial Fan...
  • Page 25 15. Install the grill guard and turn ON the main power source. Figure 6A Vane Axial Fan Do not exceed the torque specifications listed on the bushing bolt torque chart. Exceeding the recommended torque will crack the fan hub.
  • Page 26 Figure 6B Cutaway Drawing of Typical Propeller Figure 6C Cap Screw Arrangement for Disassembly Installation Cap screws installed through clearance holes of bushing. (See text on Page 25 for proper torque.) Figure 6D Cap Screw Arrangement for Reassembly PNEG-010 Vane Axial Fan...

  • Page 27: Chapter 7 Fan Service

    Re-install motor mount bolts and washers and fully tighten them at this time. Re-install conduit and wires and carefully remake all electrical wiring connections. NOTE: Make sure to install and tighten the blade in accordance with earlier instructions. PNEG-010 Vane Axial Fan...
  • Page 28 Be sure that the grease you are adding to the motor is compatible with the grease already in the motor. With Grease Outlet Plug 1. Clean all grease fittings. 2. Remove grease outlet plug. 3. Add the recommended amount of grease. 4. Re-install grease outlet plug. PNEG-010 Vane Axial Fan...
  • Page 29 Lubrication at beginning of season and then follow the appropriate duty interval above. (idle 6 months) * Clean, little corrosion with 40°C maximum temperature. ** Moderate dirt, corrosion with 50°C maximum temperature. Average hours per month = 730. PNEG-010 Vane Axial Fan...

  • Page 30: Chapter 8 User Servicing Instructions And Troubleshooting

    2. Fan has dirt deposit on blade. 2. Clean blade. 3. Motor shaft is bent. 3. Replace motor. 4. Blade not mounted properly on shaft. 4. Mount blade properly on shaft. 5. Blade out of balance. 5. Replace or have blade rebalanced. PNEG-010 Vane Axial Fan...

  • Page 31: Fan Troubleshooting Flow Chart

    8. User Servicing Instructions and Troubleshooting Fan Troubleshooting Flow Chart PNEG-010 Vane Axial Fan...

  • Page 32: Chapter 9 Parts List

    GRP - Safety Washer F-7177 F-7177 F-7178 Grill Guard S-3611 S-6606 S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 S-845 S-3611 S-3611 Flange Nut 5/16"-18 ZN YDP S-6606 S-845 S-845 Flat Washer 5/16" USS SAE YDP Grade 2 PNEG-010 Vane Axial Fan...

  • Page 33: 18''-28'' Fan Parts

    PR-331 PR-331 PR-331 Handle F-7236 F-7236 F-7236 F-7236 F-7236 Junction Enclosure and Mount C-8830 C-8830 C-8830 C-8830 Control Enclosure F-7316 F-7316 F-7317 Venturi (Yellow) 069-1306-5 069-1306-5 069-1307-3 Venturi (Orange) FH-7526 FH-7527 FH-7527 FH-7529 Control Enclosure Mount PNEG-010 Vane Axial Fan...

  • Page 34: Chapter 10 Wiring Diagrams

    10. Wiring Diagrams 1 Phase 230 Volt Schematic PNEG-010 Vane Axial Fan...

  • Page 35: Phase 230 Volt Wiring Diagram And Parts

    5 HP 230V 1 PH Overload CH-1073 7.5 HP 230V 1 PH Overload CH-1059 10 HP 230V 1 PH Overload CH-1060 15 HP 230V 1 PH Overload C-8717 Cable Tie S-10630 Screw, TCSF #8-32 x 1/2" PHP ZN PNEG-010 Vane Axial Fan...

  • Page 36: Phase 230 Volt Schematic

    10. Wiring Diagrams 3 Phase 230 Volt Schematic PNEG-010 Vane Axial Fan...

  • Page 37: Phase 230 Volt Wiring Diagram And Parts

    056-1944-0 5 HP 230V 3 PH Overload CH-1070 7.5 HP 230V 3 PH Overload CH-1071 10 HP 230V 3 PH Overload CH-1073 15 HP 230V 3 PH Overload S-10630 Screw, TCSF #8-32 x 1/2" PHP ZN PNEG-010 Vane Axial Fan...

  • Page 38: Phase 460 Volt Schematic

    10. Wiring Diagrams 3 Phase 460 Volt Schematic PNEG-010 Vane Axial Fan...

  • Page 39: Phase 460 Volt Wiring Diagram And Parts

    3 HP 460V 3 PH Overload CH-1054 5 HP 460V 3 PH Overload 056-1971-3 7.5 HP 460V 3 PH Overload 056-1944-0 10 HP 460V 3 PH Overload CH-1070 15 HP 460V 3 PH Overload C-8711 460V 3 PH Transformer PNEG-010 Vane Axial Fan...

  • Page 40: Phase 575 Volt Schematic

    10. Wiring Diagrams 3 Phase 575 Volt Schematic PNEG-010 Vane Axial Fan...

  • Page 41: Phase 575 Volt Wiring Diagram And Parts

    3 HP 575V 3 PH Overload CH-1054 5 HP 575V 3 PH Overload 056-2022-4 7.5 HP 575V 3 PH Overload 056-1971-3 10 HP 575V 3 PH Overload 056-1944-0 15 HP 575V 3 PH Overload C-8712 575V 3 PH Transformer PNEG-010 Vane Axial Fan...
  • Page 42 NOTES PNEG-010 Vane Axial Fan...

  • Page 43: Chapter 11 Warranty

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 44 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2019 by The GSI Group, LLC Printed in the USA CN-345020...

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