Page 1
Centrifugal Fan Installation and Operation Owner’s Manual PNEG-163-04 Date: 11-26-07 PNEG-163-04...
Page 2
8. Running amperage 9. Vibration 10. All fasteners tight 11. Indicator light 12. All decals and serial number tag 13. Aesthetic appearance 14. Manual 15. Manual Supplements for Double Inlet Fans Model #: Serial #: Tester Signature: Date: PNEG-163-04 Centrigual Fan...
Control Box Sub - Assembly ..................... 45 Control Box Assembly - Single Phase 230 Volt ..............46 Control Box Assembly - Three Phase 230 Volt ..............47 Control Box Assembly - Three Phase 460 Volt ..............51 Motor Conduit Assembly ....................56 PNEG-163-04 Centrifugal Fan...
CAUTION used without the safety alert symbol indicates CAUTION a potentially hazardous situation which, if not avoided, may result in property damage. NOTE indicates information about the equipment that NOTE you should pay special attention to. PNEG-163-04 Centrifugal Fan...
Prepare for Emergencies Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. Keep Emergency Equipment Quickly Accessible PNEG-163-04 Centrifugal Fan...
Page 7
Install & Operate Gas-Fired Equipment Properly Fuel supply should be installed by a qualified gas technician and must meet local and state codes for gaseous fuel supplies. Disconnect and lock out all fuel sources before servicing equipment. PNEG-163-04 Centrifugal Fan...
1. SAFETY SAFETY DECALS Safety decals should be read and understood by all people in the grain handling area. If a decal is damaged or is missing contact: The GSI Group, Inc. 1004 E. Illinois St. Assumption, IL 62510 Ph:(217)-226-4421 A free replacement will be sent to you.
Thank you for choosing a GSI Group product. It is designed to give excellent performance and service for many years. It is the plan of The GSI Group to improve its product whenever possible and practical to do so. We reserve the right to change, improve, and modify products at any time without obligation to make changes, improvements, and modifications on equipment sold previously.
It is the customer’s responsibility to provide a fused disconnect and motor overload protection. These must be properly sized and connected to allow proper motor operation. Failure to provide these components could cause severe motor damage and void the manufacturer’s warranty. PNEG-163-04 Centrifugal Fan...
3PH 230V with optional transformer kit L1, L2, L3, G 3PH 460V/575V L1, L2, L3, G 6. The starter controls require 115VAC power to operate. On 230 Volt 3 Phase units, this power is supplied by L1 to neutral. PNEG-163-04 Centrifugal Fan...
If the decal is missing, note that the wheel should operate counterclockwise when viewed through the inlet guard on standard construction fans. If the wheel is rotating the wrong direction, have your electrician correct the wiring. Figure 2A PNEG-163-04 Centrifugal Fan...
7. Ground wire must not have any breaks or splices. Insulated wire is not recommended for grounding. Dig a hole large enough to hold 1 or 2 gallons of water. Work the ground rod into the earth until it is completely in the ground. PNEG-163-04 Centrifugal Fan...
Important: The values listed in this chart are recommendations only. Electrical installation must be performed by a qualified electrician, in accordance with National and local electrical codes. Any violation of electrical wiring codes could jeopardize the warranty. PNEG-163-04 Centrifugal Fan...
Important: The values listed in this chart are recommendations only. Electrical installation must be performed by a qualified electrician, in accordance with National and local electrical codes. Any violation of electrical wiring codes could jeopardize the warranty. PNEG-163-04 Centrifugal Fan...
The “GAP” between the cone and wheel should be equal distance all around the cone’s inner edge. OVERLAP The “OVERLAP” of the wheel over the cone should be a minimum distance to allow free rotation without interference. Figure 3D PNEG-163-04 Centrifugal Fan...
2.00" below bin foundation. Fans with downwind heaters require fan pad to be 48.00" wide and add 33.00" onto length (D). Important: Fan pad and fan must be level and smooth for proper operation. Vibration problems can result from improper fan leveling. Figure 3F PNEG-163-04 Centrifugal Fan...
Grain should be cooled through the fall and winter, warmed in the spring and summer. Important: Conditions and requirements may vary from area to area. Contact the local agriculture extension office or state AG. University for more exact guidelines. PNEG-163-04 Centrifugal Fan...
If the grain is to be stored more than one year, it has to be recooled the following fall and winter, repeating the process as long as the grain is in storage. Frequent and regular inspection (at least weekly during fall and spring) is the best prevention against grain spoilage. PNEG-163-04 Centrifugal Fan...
Inspect wheel and bushing at this time, looking for any cracks, thread or bolt damage, warpage, etc. Consult your dealer or the factory for any questions concerning damage. PNEG-163-04 Centrifugal Fan...
2. Inspect the fan wheel for any broken, cracked, or loose parts. Blade should NOT be operated with broken or loose parts. Contact dealer for determination of the repairs required. PNEG-163-04 Centrifugal Fan...
DANGER Do not touch electrical connections before you first ensure that power has been disconnected. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the installation, operation and maintenance of this equipment. PNEG-163-04 Centrifugal Fan...
To avoid damage to motor bearings, grease must be free of dirt. Volume of Grease to Relubricate Bearings (teaspoons) NEMA Frame Size Up to 210 incl. Over 210 to 280 incl. Over 280 to 360 incl. Over 360 to 449 incl. 13.4 PNEG-163-04 Centrifugal Fan...
Level fan Fan has dirt deposits on blade Clean blade Fan vibrates Motor shaft is bent Replace motor Blade not mounted properly on shaft Mount blade properly on shaft Blade out of balance Replace or have blade rebalanced PNEG-163-04 Centrifugal Fan...
Page 29
6. Motor Drives - Double Inlet Fan 7. Shaft Coupling 8. Control Box Sub - Assembly 9. Control Box Assembly - Single Phase 230 Volt 10. Control Box Assembly - Three Phase 460 Volt 11. Motor Conduit Assembly PNEG-163-04 Centrifugal Fan...
Term EA C-8039 Straight PVC W/Locknut 1.5" EA C-8042 Straight PVC W/Locknut 2" EA C-8040 Elbow PVC 90° W/Locknut 1.5" EA C-8043 Elbow PVC 90° W/Locknut 2" FT C-8038 Sealtite PVC 1.5" FT C-8041 Sealtite PVC 2" PNEG-163-04 Centrifugal Fan...
Page 57
WR 48" (10GRN/YLW) .25/Ring Term EA FH-7053 Straight PVC W/Locknut 3/4" EA FH-7054 Elbow 3/4" 90° PVC with FT FH-7063 Sealtite PVC 3/4" EA FH-6999 Insulator 16 GA Insul. Crimp EA E305-0163 WR 48" (12BLK).50/.50 EA E305-0164 WR 48" (12RED).50/.50 PNEG-163-04 Centrifugal Fan...
Page 58
Tape 3/4 x 66ft 3m Plastic FT WR-06BK Wire 6 GA Black RL C-7214 Tape Rubber Wrap 3\4 x 30ft FT WR-06RD Wire 6 GA Red FT WR-02BK Wire 2 GA Black Wire FT WR-02RD Wire 2 GA Red Wire PNEG-163-04 Centrifugal Fan...
Page 59
Splice,bolt 2H Blackburn EA FH-6997 Insulator #417 Ideal 0.23 RL C-7213 Tape 3/4 x 66ft 3m Plastic RL C-7214 Tape Rubber Wrap 3/4 x 30ft FT WR-04RD Wire 4 GA Red Wire FT WR-04RD Wire 4 GA Red Wire PNEG-163-04 Centrifugal Fan...
Page 60
EA FH-7004 Crimp Sleeve #412 Ideal Wire 10GA Stranded MTW FT WR-10BK EA FH-6997 Insulator #417 Ideal Black FT WR-10RD Wire 10GA Stranded MTW Red FT WR-02BK Wire 2GA Black Wire FT WR-02RD Wire 2GA Red Wire PNEG-163-04 Centrifugal Fan...
Page 61
EA FH-6997 Insulator #417 Ideal FT WR-06RD Wire 6 GA Red 0.14 RL C-7213 Tape 3/4 x 66ft 3m Plastic RL C-7214 Tape Rubber Wrap 3/4 x 30ft Wire 2 GA Black Wire 02BK Wire 2 GA Red Wire 02RD PNEG-163-04 Centrifugal Fan...
Electrolytic C-7981 CH-6898 CF-5-1 Capacitor Specifications Motor Part # Capacitor Part # Capacitor Type Voltage Quantity FH-7012 Electrolytic FH-5476 CH-6898 CF-5-1 Capacitor Specifications Motor Part # Capacitor Part # Capacitor Type Voltage Quantity FH-7000 Electrolytic FH-5478 FH-7010 PNEG-163-04 Centrifugal Fan...
Wiring Schematic - 230 Volt 1 Phase Figure 7G CF-10-1 Capacitor Specifications Motor Part # Capacitor Part # Capacitor Type Voltage Quantity FH-7000 Electrolytic C-7982 CH-6898 CHS-10-1 Capacitor Specifications Motor Part # Capacitor Part # Capacitor Type Voltage Quantity FH-7000 Electrolytic FH-5480 CH-6897 PNEG-163-04 Centrifugal Fan...
8. APPENDIX A Double Inlet Fans Note: Refer to Supplements provided by component manufacturers for installation and maintenance of the Double Inlet Fan Bearings and Shaft Coupling. PNEG-1436 INSTRUCTIONS- DODGE GRIP-TIGHT PNEG-1437 INSTRUCTIONS- REXNORD COUPLING PNEG-163-04 Centrifugal Fan...
WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (I) ANY ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN...
Need help?
Do you have a question about the PNEG-163-04 and is the answer not in the manual?
Questions and answers