INSTALLATION INSTRUCTIONS Package Gas Electric Featuring Earth-Friendly R-410A Refrigerant r e f r i g e r a n t RKNL 13 SEER (3-5 TONS) SERIES RKPL 14 SEER (3-5 TONS) SERIES (14 SEER ONLY) 92-23577-75-00...
I.TABLE OF CONTENTS I. Table of Contents ....................2 II. Introduction ......................3 III. Checking Product Received ..................3 IV. Specifications......................3 A. General ......................3 B. Major Components....................3 C. R-410A Refrigerant ...................3 1. Specifications of R-410A................3 2. Quick Reference Guide for R-410A ..............4 3. Evaporator Coil/TXV ..................4 4.
II. INTRODUCTION Recognize this symbol as an indi- cation of Important Safety This booklet contains the installation and operating instructions for your combination gas Information! heating/electric cooling unit. There are some precautions that should be taken to derive maximum satisfaction from it. Improper installation can result in unsatisfactory operation or dangerous conditions.
lines, or be allowed to accumulate in storage tanks. Leak checking should never be done with a mixture of R-410A and air. Leak checking can be performed safely with nitrogen or a mixture of R-410A and nitrogen. 2. Quick Reference Guide For R-410A •...
VI. UNIT DIMENSIONS FOR CLEARANCES SEE FIGURE 7. FIGURE 1 IMPORTANT: THIS UNIT BOTTOM VIEW MUST BE MOUNTED LEVEL IN BOTH DIREC- TIONS TO ALLOW WATER TO DRAIN FROM THE CON- DENSER SECTION AND CONDENSATE PAN. I316 FIGURE 2 CABINET DIMENSIONS AND ACCESS LOCATIONS I281...
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FIGURE 3 CABINET DIMENSIONS AND ACCESS LOCATIONS I282 FIGURE 4 SUPPLY AND RETURN DIMENSIONS I288...
VII. INSTALLATION WARNING A. GENERAL NEVER TEST FOR GAS LEAKS WITH AN OPEN FLAME. USE A Install this unit in accordance with The American National Standard Z223.1-latest edition COMMERCIALLY AVAILABLE SOAP booklet entitled “National Fuel Gas Code,” and the requirements or codes of the local SOLUTION MADE SPECIFICALLY utility or other authority having jurisdiction.
WARNING FIGURE 5 OUTSIDE SLAB INSTALLATION. CLOSET DISTRIBUTION SYSTEM. SLAB FLOOR CONSTRUCTION. THIS UNIT MAY BE USED TO HEAT THE BUILDING OR STRUCTURE DURING CONSTRUCTION IF THE FOLLOWING INSTALLATION REQUIREMENTS ARE MET. INSTALLATION MUST COMPLY WITH ALL INSTALLATION INSTRUCTIONS INCLUDING: •...
C. ATTACHING EXHAUST AND COMBUSTION AIR INLET HOODS IMPORTANT: Do not operate this unit without the exhaust/combustion air inlet hood properly installed. This hood is shipped in a carton in the blower compartment inside the unit and must be attached when the unit is installed. See Figure 3. To attach exhaust/combustion air inlet hood: 1.
FIGURE 7 CLEARANCES I297 F. ROOFTOP INSTALLATION 1. Before locating the unit on the roof, make sure that the roof structure is adequate to support the weight involved. (See Electrical & Physical Tables in this manual.) THIS IS VERY IMPORTANT AND THE INSTALLER’S RESPONSIBILITY. 2.
FIGURE 8 FLAT ROOFTOP INSTALLATION, ATTIC OR DROP CEILING DISTRIBUTING SYSTEM. MOUNTED ON ROOFCURB. CURB MUST BE LEVEL. I299 Place the unit as close to the conditioned space as possible allowing clearances as indi- cated. Run ducts as directly as possible to supply and return outlets. Use of non-flam- mable weatherproof flexible connectors on both supply and return connections at unit to reduce noise transmission is recommended.
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FIGURE 9 LIFTING DETAIL SPREADER BAR LIFTING BEAM CABLE OR CHAIN 5/8 SHACKLE (EACH CORNER) CORNER WEIGHTS BY PERCENTAGE I296 FIGURE 10 FIGURE 11 UNIT ROOFCURB ROOFCURB ROOFTOP UNI ROOFTOP UNIT HOLD GASKET GASKET COUNTER FLA DOWN COUNTER FLASHING* BRACKET NAILER STRIP NAILER STRIP TYP.
VIII. GAS SUPPLY, CONDENSATE DRAIN AND VIII. PIPING A. GAS CONNECTION IMPORTANT: Connect this unit only to gas supplied by a commercial utility. 1. Install gas piping in accordance with local codes and regulations of the local utility company. In the absence of local codes, the installation must conform to the specifi- cations of the National Fuel Gas Code, ANSI Z223.1 - latest edition.
In making gas connections, avoid strains as they may cause noise and damage the con- trols. A backup wrench is required to be used on the valve to avoid damage. The capacities of gas pipe of different diameters and lengths in cu. ft. per hr. with pres- sure drop of 0.3 in.
FIGURE 15 FIGURE 14 MANIFOLD PIPE D. ADJUSTING OR CHECKING FURNACE INPUT – Natural Gas Line Pressure 5 - 10.5 W.C. – LP Gas Line Pressure 11 - 13 W.C. – Natural Gas Manifold Pressure 3.5 W.C – LP Gas Manifold Pressure - 10 W.C. Supply and manifold pressure taps are located on the gas valve body 1/8 N.P.T.
TABLE 3 FIGURE 16 METER TIME IN MINUTES AND SECONDS FOR NORMAL CONDENSATE DRAIN INPUT RATING OF FURNACES EQUIPPED FOR NATURAL OR LP GAS METER HEATING VALUE OF GAS BTU PER CU. FT. INPUT SIZE 1000 1040 1100 2500 BTU/HR CU.
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FIGURE 17 RECOMMENDED BRANCH CIRCUIT DISCONNECT LOCATION TABLE 4 BRANCH CIRCUIT COPPER WIRE SIZE (Based on 1% Voltage Drop)* 45 50 BRANCH CIRCUIT AMPACITY SUPPLY WIRE LENGTH-FEET *Taken from National Electric Code BRANCH CIRCUIT DISCONNECT TO POWER TO THERMOSTAT I317A NOTES: 1.
TABLE 6 FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS SOLID COPPER WIRE - AWG. Length of Run – Feet (1) (1) The total wire length is the distance from the furnace to the thermo- stat and back to the furnace. NOTE: DO NOT USE CONTROL WIRING SMALLER THAN NO.
is either no power to the control or there is an internal component failure within the control, and the control should be replaced. If the control detects the following failures, the LED will flash on for approximately 1/4 sec- ond, then off for 3/4 second for designated failure detections. 1 Flash: Failed to detect flame within the three tries for ignition.
WARNING SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN RESULT IN AN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH! BURNERS Burners for these units have been designed so that field adjustment is not required.
7. IMPORTANT: Replace all blower doors and compartment cover after servicing the unit. Do not operate the unit without all panels and doors securely in place. 8. Do not allow snow or other debris to accumulate in the vicinity of the appliance. FURNACE SECTION MAINTENANCE The unit’s furnace should operate for many years without excessive scale build-up in flue passageways;...
WARNING DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPT- ING MAINTENANCE. FAILURE TO DO SO MAY RESULT IN ELECTRICAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH. LUBRICATION IMPORTANT: DO NOT attempt to lubricate the bearings on the blower motor or the induced draft blower motor.
4. If the coil is coated with oil or grease, clean it with a mild detergent-and-water solu- tion. Rinse the coil thoroughly with water. IMPORTANT: Do not use excessive water pressure. Excessive water pressure can bend the fins and tubing of the coil and lead to inadequate unit performance.
FIGURE 34 SYSTEM CHARGE CHARTS 5 TON COOLING - 14 SEER SYSTEM CHARGE CHART - REFRIGERANT 410A 5 TON, 14 SEER 92-102259-05-00...
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COOLING TROUBLE SHOOTING CHART WARNING DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH. SYMPTOM POSSIBLE CAUSE REMEDY Unit will not run •...
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FURNACE TROUBLESHOOTING GUIDE (COMBINATION HEATING AND COOLING UNITS WITH DIRECT SPARK IGNITION) WARNING HAZARDOUS VOLTAGE DISCONNECT POWER BEFORE LINE VOLTAGE CON- SERVICING. NECTIONS SERVICE MUST BE BY A TRAINED, QUALIFIED SERVICE TECHNICIAN. START SET THERMOSTAT TO CALL FOR HEAT SET FAN SWITCH TO AUTO •...
NOTE: IF THE SYSTEM GOES INTO LOCKOUT, WAIT 30 SECONDS AND RESET THE SYSTEM. REPLACE SENSOR MAIN BURNER FLAME SUSTAINED • CHECK FLAME SENSOR POSITION AND CONDITION • CLEAN FLAME SENSOR WITH STEEL WOOL • CHECK FLAME SENSOR WIRES AND CONNECTIONS REPLACE IGNITION CON- TROL •...