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D
L
E
®
Machine Serial Number :
Head Serial Number :
Date Purchased :
Model M2 Stitchers
OPERATION AND MAINTENANCE MANUAL
M2-AST Stitcher...with 26D Head....115V and 60HZ
M2-BST Stitcher...with 26D Head....230V and 50HZ
M2G8-AST Stitcher..with G8 Head...115V and 60HZ
M2G8-BST Stitcher..with G8 Head...230V and 50HZ
Before using this Stitcher, all operators must study this manual and follow the safety
warnings and instructions. Keep these instructions with the M2 Stitcher for
future reference. If you have any questions, contact your local DeLuxe
Stitcher Graphic Arts Representative or Distributor.
S
UXE
TITCHER
C O M P A N Y
I N C .
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Table of Contents
Related Manuals for DeLuxe Stitcher M2 Series
Summary of Contents for DeLuxe Stitcher M2 Series
- Page 1 TITCHER ® C O M P A N Y I N C . Machine Serial Number : Head Serial Number : Date Purchased : Model M2 Stitchers OPERATION AND MAINTENANCE MANUAL M2-AST Stitcher...with 26D Head..115V and 60HZ M2-BST Stitcher...with 26D Head..230V and 50HZ M2G8-AST Stitcher..with G8 Head...115V and 60HZ M2G8-BST Stitcher..with G8 Head...230V and 50HZ Before using this Stitcher, all operators must study this manual and follow the safety...
- Page 2 W A R N I N G ! Model M2 Stitchers Operators and others in the work area should always wear safety glasses to prevent serious eye injury from fasteners and flying debris when loading, operating, or unloading this machine. Do not operate this stitcher without all guards in place.
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Page 3: Table Of Contents
Table of Contents INTRODUCTION ....................4 INSTALLATION ......................6 Belt Guard Removal and Assembly ..........6 Turning Machine Manually .............7 OPERATING ADJUSTMENTS ................7 Adjusting the Machine for Thickness of Work .......7 Raising or Lowering the Clinchers ..........9 MAINTENANCE ....................10 Lubrication ..................10 M2 DIAGRAM & PARTS LIST ................11 CLUTCH-BRAKE MAINTENANCE ...............16 Actuator ..................16 Clutch and Brake Springs .............17... -
Page 4: Introduction
Introduction The DeLuxe Stitcher M2 Book Stitcher is a combination light & heavy duty stitcher designed to staple both flat and saddle work ranging in thickness from a few sheets to 1/4" for 2601 heads, 5/16" (8mm) for G8 heads. - Page 5 Figure 1 - M2 Stitcher...
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Page 6: Installation
Installation The M2 is a free standing, floor mounted, wire stitcher. The following parts must be assembled after shipment: work table, spool bracket, spool stud, wire spool, adjuster handwheel handle, and wire guide springs. The M2 can be lagged to the floor, if desired, after leveling. Thread the wire onto the head and make adjustments to wire length &... -
Page 7: Turning Machine Manually
Turning Machine Manually WARNING Always disconnect the power supply before making any adjustments or servicing the stitcher. (see above). Locate the actuator assembly on the wrap spring clutch and push the actuator to pivot it away from the control collar cam, releasing the brake. The machine will rotate one revolution when the large drive pulley is turned manually in the direction of the arrow on the pulley (top of pulley toward front of machine). - Page 8 Figure 2 - Work Thickness Adjustment CAUTION If the Machine is operated on work thicker than is set to handle, damage will result and the Stitcher will not operate properly.
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Page 9: Raising Or Lowering The Clinchers
Raising or Lowering the Clinchers (See Figure 3) WARNING Always disconnect the power supply before making any adjustments or servicing the stitcher. If staples are being loosely clinched, requiring that the clinchers be raised or lowered, proceed as follows: Remove the clincher guard (1) . Loosen the clincher adjustment binder screw (2). Rotate the clincher adjustment screw (3) to raise or lower the clincher points as needed. -
Page 10: Maintenance
Maintenance To insure continuous operation of the M2 Stitcher, the operator should be sure that the machine is regularly lubricated and carefully maintained. The operator should periodically inspect all moving parts for signs of wear and, when required, replace the worn parts. The following instructions are provided so that the operator will understand how to lubricate the machine, and how to adjust the clutch. -
Page 11: M2 Diagram & Parts List
M2 Diagrams & Part List The following diagrams show exploded views of the M2 Stitcher. The DeLuxe Stitcher Item Number and description can be found by using the Item number table that follows. Figure A - Face Plate and Guard Assemblies... - Page 12 Figure B - Machine Assembly...
- Page 14 Part Number / Description Cross-Reference INDEX ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION QUANTITY G30001A Frame Weldment 7676 Belt Guard G30002 Side Cover Plate - Left G30130 Adjuster Stud P7507 Screw 1/4-20x3/4 G30006A Bearing Housing Assembly G30007B Crank Shaft Assembly PW14.6 Washer G30011A Adjuster Lever Assembly...
- Page 15 INDEX ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION QUANTITY G30152 Adjuster Spool UA4812.7 Screw 1/4-20x3/4 G30034 Drive Plate Adapter SW14.1 Lock Washer SU-0308853 Screw 3/8X3/8 G30044A Clincher Mounting Asy G30113 Clincher Guard G30159 Screw 1/2-20x1-1/4 G30124 Actuator Key Bracket HN51618.2 Hex Jam Nut 5/16-18 G30142 Guard - Right SW516.2...
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Page 16: Clutch-Brake Maintenance
Clutch-Brake Maintenance WARNING Always disconnect the power supply before making any adjustments or servicing the stitcher. This stitcher is equipped with a solenoid actuated, continuous trip, wrap spring clutch-brake unit. It is a dependable device and seldom needs service. But should a malfunction occur, the following information is a service and troubleshooting guide for maintenance of this unit. -
Page 17: Clutch And Brake Springs
Clutch and Brake Springs With the brake engaged (full limit of output), the input hub should be free to rotate by hand. With the clutch engaged, the input and output hubs should rotate together. If the unit does not rotate in either of these modes, the clearance between the hubs of the unit on the shaft may have been disturbed or damaged. -
Page 18: Disassembly
Disassembly (See Figure 5) WARNING Always disconnect the power supply before making any adjustments or servicing the stitcher To disassemble the clutch-brake unit (124) it will first be necessary to remove the drive pulley (125) from the stitcher by removing the V-belt (30), retaining ring (51), and clutch anchor screw (27). Disconnect the ground and solenoid wires, and swing the anchor strap (24) clear of the drive pulley assembly and slide it off of the drive shaft. - Page 19 Note: At this point it may be necessary to reselect one (1) of the nine (9) Control Collar slots for the Brake Spring Tang (release Actuator Lever, remove Clutch Spring Tang from slot, then move Control Collar axially toward the Input Hub end and rotate it opposite to the drive direction to pick up the next slot).
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Page 20: Lubrication
Lubrication The clutch-brake unit is designed with the bearing parts made from sintered metal that has been impregnated with oil and normally do not need to be re-lubricated. In cases where there is severe duty, the unit may be re-oiled or flushed out with minimal or no disassembly by using a light bearing oil as used in manufacture (Shell Bearing Infusion Oil #33). -
Page 21: Item / Index Number Cross-Reference
Item No. Index No. Cross-Reference Item Index Item Index Item Index Item Index 18182 G30011A P7863 18183 G30013A P8054 18184 G30014 PG 10271 18186 G30016 PG 10512 203B G30017A PW10 2245 G30020A PW10.3 G30027 PW12 G30028 PW14 G30029 PW14.6 G30030 PW38 G30031 PW516... -
Page 22: Notes
NOTES... -
Page 23: Warranty And Service Information
This warranty is in lieu of all other express warranties. Any warranty of merchantability or fitness for a particular purpose is limited to the duration of this warranty. DeLuxe Stitcher shall not be liable for any incidental or consequential damages. - Page 24 DBSM2-1006...
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