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DeLuxe Stitcher StitchMaster SM-A25 Operation And Maintenance

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D
L
e
uxe
Machine Model :
Head Serial Number :
Date Purchased /Installed :
StitchMaster
OPERATION AND MAINTENANCE MANUAL
SM-A25.....StitchMaster....115 V....25 Wire
SM-CE25..StitchMaster...230 V....25 Wire
(with Stitcher Head 2001ASMHD251/2)
SM-A2125......StitchMaster....115 V....21x25 Wire
SM-CE2125....StitchMaster....230 V....21x25 Wire
(with Stitcher Head 2001ASMHD21251/2)
Before using this Stitcher, all operators must study this manual and follow the safety
warnings and instructions. Keep these instructions with the Stitcher for future
reference. If you have any questions, contact your local DeLuxe Stitcher Representative
or Distributor.
S
titcher
c o m p a n y
Serial Number :
i n c .

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Summary of Contents for DeLuxe Stitcher StitchMaster SM-A25

  • Page 1 (with Stitcher Head 2001ASMHD21251/2) Before using this Stitcher, all operators must study this manual and follow the safety warnings and instructions. Keep these instructions with the Stitcher for future reference. If you have any questions, contact your local DeLuxe Stitcher Representative or Distributor.
  • Page 2 W A R N I N G ! StitchMaster Machine operators and others in the work area should always wear safety glasses to prevent serious eye injury from fasteners and flying debris when loading, operating, or unloading this machine. Do not operate this stitcher without all guards in place. The stitcher will not operate without the front guard closed properly.

  • Page 3: Table Of Contents

    Table of Contents Introduction ......................4 Specifications .....................5 Installation .......................6 Pre-Inspection ................6 Inspection ..................6 Mounting ..................6 Assembly ..................7 Operation ......................9 Wire Threading ................9 Wire Straightening .................9 Adjustments and Settings .............11 Stitching Process .....................14 Saddle vs. Flat Stitching ..............14 Stops ....................15 Trip Modes ..................16 Troubleshooting ................17 Maintenance...

  • Page 4: Introduction

    Introduction The DeLuxe Stitcher StitchMaster is the Graphic Arts Industry’s premier, por- table, high-quality stitcher. It is quiet, fast and very dependable, in addition to being affordable. The StitchMaster is constructed in such a way that two machines may be mounted side-by-side to effectively create a dual-head stitcher at a cost considerably below that of a traditional multi-head stitcher.

  • Page 5: Specifications

    Specifications Weight Shipping Weight ....55 lbs (25 kg) StitchMaster Machine Unit SM-A25 ... 28 lbs. (13 kgs) SM- CE25 .

  • Page 6: Installation

    Carefully inspect the condition of the shipping container before unpacking your StitchMaster. If the container is broken or damaged and there is evidence that the machine may be damaged, immediately notify the carrier who delivered the stitcher and the DeLuxe Stitcher Graphic Arts Representative from whom the machine was purchased.

  • Page 7: Assembly

    Assembly (Figure 2) 25g5 OR 2125g5 Mg10110 Pg10247 uA3804.7 (2) Mg10091A Pg10246 Mg10113 Mg10009A Mg10001A Mg10083A Mg10044b Pg10248 Mg10106A Mg10098 Mg10063 Mg10097 5160 Pg10230 Pg10293 Mg10052A Figure 2 - Assembly  CAuTIoN Always disconnect the power cord before assembling the StitchMaster or making any adjustments. Assemble the components of the StitchMaster as needed.
  • Page 8 The Wire Guide Spring (MG10009A) slides into the slot in the Wire Guide Spring Bracket (MG10001A) on the top of the Head located at the front of the machine. The Foot Switch (PG10230) plugs into the Foot Switch Receptacle (PG10226) which is located in the rear of the machine.

  • Page 9: Operation

    operation Wire Threading (Figure 4) Before the machine is turned on, disengage the Mg1009A Swivel Operating Spring (9046A) and remove the Swivel Assembly (9038M or 9038A). Thread the wire from the Spool through the Wire Guide Spring (MG10009A), between the Wire Straightener Rollers (9103) and the Wire Straightener Bushing (9065) on the Wire Guide Spring Bracket (MG10001A) Mg10001A...
  • Page 10  Make sure the Swivel has been removed WARNING before tripping the StitchMaster to avoid jams and the chipping of parts. Switch the Trip Mode Switch (PG10232), found on the back of the Machine, to continuous stitching and activate the Foot Mg10001A Switch (PG10230).

  • Page 11: Adjustments And Settings

    Adjusting the Length of the Left Leg (Figure 6) Once the StitchMaster has been threaded and the wire straightness has been obtained, it is time to begin stitching. Replace the Swivel Assembly (9038M or 9038A) and secure it with the Swivel Operating Spring (9046A).
  • Page 12 Adjusting the Wire Draw (Figure 6) The overall length of the stitch is controlled by the amount of wire that is drawn from the spool after each stroke of the StitchMaster. To change the overall length of the stitch, Mg10067 loosen the Face Plate Adjusting Lock Screw (9799) on the front of the Head.
  • Page 13 Note: The standard StitchMaster accepts only 25 gauge and smaller round wire. If other wire sizes are required contact your local DeLuxe Stitcher Graphic Arts Representative for information. If the clinch on the staple is not tight enough, the Clincher Points (9083A or 9083C) have to be raised.

  • Page 14: Stitching Process

    Stitching Process The StitchMaster has been designed to accommodate a variety of jobs. For this reason, adjustable work tables and work stops have been installed on the StitchMaster. The following is a brief explana- tion of the options available on the machine. Saddle Stitching (Figure 8) Push the Springs back into the holes in the underside of the Front Table (MG10083A) with your thumbs, allowing the Rear Work Table (MG10091A) to drop out of the way.

  • Page 15: Stops

    Mg10082 Mg10083A Pg10243 Mg10081 Figure 9 - Side and Corner Stops Solid Backstop The Solid Backstop is an optional assembly which can be ordered from your DeLuxe Stitcher Graphic Arts Representative - order the SMK2 Backstop Kit. The Backstop is mounted on the Rear Table of your StitchMaster and locates the depth of the stitch.

  • Page 16: Trip Modes

    Trip Switch (Figure 10) Mg10106A Mg10105 The Trip Switch Assembly only works for flat stitching. Loosen the Lock Nut (MG10105) and slide the Mg10091A Trip Switch Assembly (MG10106A), front or back to the desired position on the Rear Work Table (MG10091A). Use the Backstop Gauge Sticker (PG10214) on the Rear Work Table as a guide.

  • Page 17: Troubleshooting

    Trouble Shooting (Figure 11) The following is a brief list of problems and solutions which should cover the majority of situations encountered when stitching with the StitchMaster. Most problems with stitches are due to incorrect adjustments on the machine or to the normal wear of parts. : The machine does not cycle and the Main Power Switch (PG1022B) is on.

  • Page 18: Maintenance

    : Crown Buckled problem : Check Supporter Spring (9032) tension. If it is too loose solution adjust it. : Stitch in Pieces problem : Clean and lubricate the Swivel. (See page 21) solution : Corners of the Crown are Rounded problem : Replace the worn Swivel.

  • Page 19: Cleaning

    • at the top of the Bonnet (2601R) on either side of the Wire Guide Spring Bracket (MG10001A) 2215 • the oil hole in the Swivel Operating Mg10001A Hub (9163) • the oil holes in the Face Plate (2132BA) • on the Bender Bar Latch (9014) and on the Grip (9015) 9046A • the oil hole in the Driving Shaft 9129b Connection Link (2215) 9163 9065 • the opening in the Swivel Holder 2132bA 9098 (9043B) 9015 • where the Clincher Points (9083A or 9014 9083C) pivot 9049...

  • Page 20: How To Order Spare Parts

    In time, you will need to replace some parts in your StitchMaster. When this happens, first locate the needed part in one of the following diagrams. Then locate the DeLuxe Stitcher part number and con- tact your Graphic Arts Representative to order the part by the part number, description and quantity.
  • Page 21 Pull the remaining wire, from the stitcher head, out from the bottom. Remove the Wire Guide Spring (MG10009A) from the Wire Guide Spring Bracket (MG10001A). Loosen the Bonnet Clamp Eccentric Handle (9003A) and remove the Stitcher Head from the StitchMaster. Place the Head on a clean work area. Be aware that the Driving Shaft Connection Link (2215) is removed from either the Driving Slide Assembly (2137A) or the Crank (MG10031A).
  • Page 22 Removing and Replacing the Grip (Figure 15) The Grip (9015) can be used in two positions so that when the gripping teeth show signs of wear, it may be reversed to 9020 extend the life of the part. Loosen the Grip 9023 9015 Retaining Clip Screw (9020) and swing the...
  • Page 23 Removing and Replacing the Driver (Figure 17) The Driver (9009-25 or 9009- 21x25) is also double-ended so that when it is worn, it can be reversed Pg10211 to provide a new driving surface and increase the life of the part. Driver can be removed and replaced 5160 without having to remove the Head...

  • Page 24: Modifications

     CAuTIoN Always disconnect the power supply before assembling the StitchMaster or making any adjustments. Replacing the Stitcher Head (Figure 13) Once the replacement parts have been installed or the existing wear parts have been reversed, the Stitcher Head can be mounted back on the StitchMaster. The following steps will make the process easier: Make sure that the upper end of the Driving Shaft Connection Link (2215) is attached to the Crank (MG10031A) with the oil hole up and the lower end is attached to the Driving Slide Pin (2103B).
  • Page 25 Clincher Points (9083A or 9083C) in the Clincher Plate (9800A) by manually turning the StitchMaster 9009-25 or 9009-21x25 over. Adjust the Clincher Arm to the correct position, checking both the side-to-side straightness and the Mg10020A front-to-back straightness. Once the correct position has been achieved, tighten the four screws on the base of the frame.

  • Page 26: Timing

    Timing (Figure 20) The timing in a StitchMaster deter- mines the knock-off point of the Crank (MG10031A). The timing is set before the StitchMaster leaves the factory, but the fol- lowing instructions can be used if the timing has to be changed or re-adjusted. The end Pg10326 of the Crank without the Screw (UA3808.1) should stop at a position comparable to...

  • Page 27: Appendices

    Frame Assembly...
  • Page 28 Cam Switch Assembly...
  • Page 29 Gear Motor Assembly...
  • Page 30 Clincher Arm Assembly - Assembly Part Number MG10051A...
  • Page 31 Tables and Trip Assemblies...
  • Page 32 The StitchMaster...
  • Page 34 The 26 Stitcher Head - Bonnet Assembly 9075 2601R uA2305.2 (3) 9003A 9056 (3) 9127 9002 9058 9110 9034 uA3812.4 0084 9163 9109 9171 2157 9051 uA3806.1 9050 9049 9043b 9044b 9032 9046A 9036A 9035 9037 9033 9079 (2) 9081 (2) 9030 (2)
  • Page 35 The 26 Stitcher Head - Face Plate Assemblies 2132bA 9103 (3) 9124 (4) 9066 9065 9070 9129b (2) 9069 9068 9098 9067 9134 9048 (2)
  • Page 36 The 26 Stitcher Head - Sub Assemblies Mg10009A 850699(2) 9103(2) Mg10013 9067 9123 (2) 9069 9070 Mg10001A 9065 9068 9066 9022 9025 9115 2215 Mg10011A 9019 9112 2606 9799 2137A 9113 9014 9026A 9020 9013bA-25 9013bA-21x25 9023 9029 9015 9024 5160 9012A 9009-25...

  • Page 37: Wiring Schematic

    Internal Wiring Schematic...

  • Page 38: Part Number / Description Cross Reference

    Part Number / Description Cross-Reference PART No. DESCRIPTIoN QuANTITY PART No. DESCRIPTIoN QuANTITY 0084 Solid Face Plate Clip Screw 9030 Supporter Guide Plate StitchMaster head 9032 Supporter Spring 2001ASMhD251/2 StitchMaster head 9033 Roll Pin 2001ASMhD21251/2 2103B Driving Slide Pin 9034 Supporter Spring Lever Screw 2110B Wire Guide Spring Stud...
  • Page 39 Part Number / Description Cross-Reference PART No. DESCRIPTIoN QuANTITY PART No. DESCRIPTIoN QuANTITY 9130 Tension Pawl Rivet MG10040 Shaft Extension Tube 9132B Rivet MG10041 Shaft Extension 9133 Rivet MG10044B Cover 9134 Tension Pawl Spring MG10049A Trip Switch Plug Assembly 9139 Swivel operating Stop Pin MG10051A Clincher Arm Assembly...
  • Page 40 Part Number / Description Cross-Reference PART No. DESCRIPTIoN QuANTITY PART No. DESCRIPTIoN QuANTITY MG10200A C.E. Power Kit PG10259 10 Pin Connector MG10202A Receptacle Kit PG10261 Square Key 1/8 x 1/2 P2126 Lock Nut Washer 1/4 PG10262 Clincher Lever Spring P2152 Washer 1/2”...

  • Page 41: Optional Equipment

    optional Equipment In addition to the standard features offered with the StitchMaster, optional equipment items can be purchased to better accommodate your stitching needs. The following kits can be purchased from your Graphic Arts Representative. FSK1 This heavy duty Floor Stand allows you to place your StitchMaster wherever it is needed and adjusts from 28” to 42”, securely mounting your StitchMaster. The Floor Stand Kit comes complete with easy to follow instructions and all the parts needed for assembly.
  • Page 42 Mg10121A Pg10214 Pg10248 (2) Mg10120A Mg10122 Pg10296 Figure 22 - SMK3 Dual-Head Kit SMK3 (Figure 22) The SMK3 Dual-Head Kit is for use with two StitchMasters mounted side-by-side on a work table or on an FSK1 Adjustable Floor Stand with a SMK4 Double Head Mounting Plate Assembly Kit, both sold separately. Install the Dual-Head Kit by following the steps listed below. Mount the two StitchMasters side-by-side (4”- 8” center-to-center) with the standard tables removed and the power off. Slip the Front Work Table (MG10120A) over both Clincher Plate Mounting Blocks (MG10063) and lock the right Clamp Handle (MG10155) in place.
  • Page 43 tom of the machine on the right. Plug the ends of the Cordset Phone Plug (PG10296) into the back receptacles on each machine marked “crossover.” Install the Foot Switch into the receptacle on the right machine. Turn both machines on. Use either the Foot Switch or the Table Trip Switch to operate both StitchMasters.

  • Page 46: Warranty

    This warranty is in lieu of all other express warranties. Any warranty of merchantability or fitness for a particular purpose is limited to the duration of this warranty. DeLuxe Stitcher shall not be liable for any incidental or consequential damages.

  • Page 47: Declaration Of Conformity

    Declaration of Conformity DeLuxe Stitcher Company, Inc. 6635 West Irving Park Road Chicago, Illinois 60634-2410 U.S.A Telephone 773-777-6500 Facsimile 773-777-0156 hereby declare under our sole responsibility that the Stitching /Stapling Machines SM-CE to which this declaration relates is in conformity with the...
  • Page 48 DbSSM-1208...

This manual is also suitable for:

Stitchmaster sm-ce25Stitchmaster sm-a2125Stitchmaster sm-ce2125

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