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DeLuxe Stitcher M19 Series Operation And Maintenance Manual

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D
L
E
®
Machine Serial Number :
Head Serial Number :
Date Purchased :
Model M19 Stitchers
OPERATION AND MAINTENANCE MANUAL
M19-AST Stitcher....
M19-BST Stitcher....
M19G20-AST Stitcher..
M19G20-BST Stitcher..
Before using this Stitcher Head, all operators must study this manual and follow
the safety warnings and instructions. Keep these instructions with the M19 Stitcher
for future reference. If you have any questions, contact your local DeLuxe Stitcher
Graphic Arts Representative or Distributor.
S
UXE
solving your wire stitching needs for 125 years...
18D Head....115V and 60HZ
with
18D Head....230V and 50HZ
with
G20 Head..115V and 60HZ
with
G20 Head..230V and 50HZ
with
TITCHER
C O M P A N Y
I N C .

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Summary of Contents for DeLuxe Stitcher M19 Series

  • Page 1 Before using this Stitcher Head, all operators must study this manual and follow the safety warnings and instructions. Keep these instructions with the M19 Stitcher for future reference. If you have any questions, contact your local DeLuxe Stitcher Graphic Arts Representative or Distributor.
  • Page 3 W A R N I N G ! Model M19 Stitchers Operators and others in the work area should always wear safety glasses to prevent serious eye injury from fasteners and flying debris when loading, operating, or unloading this machine. Do not operate this stitcher without all guards in place.

  • Page 4: Table Of Contents

    Table of Contents Introduction ..........................4 Assembly ..........................7 Belt Guard Removal and Assembly ..............8 Cycling Machine Manually .................. 9 Operating Adjustments ........................10 Adjusting the Machine for Thickness of Work ............ 10 Recommended Wire Sizes ................. 11 Adjustments and Settings ........................13 Adjusting the Clincher Points ................

  • Page 5: Introduction

    Introduction The DeLuxe Stitcher M19 Stitcher Machine is a single-head stitcher designed to accommodate both light and heavy-duty work, stitch both flat and saddle and is recognized for being the perfect stitcher for the smaller bindery due in part to its 3/4”...
  • Page 6 Specifications Weight Shipping Weight ....396 lbs (180 kg) 18D Stitcher Head ... 18 lbs. (8 kgs) G20 Stitcher Head .
  • Page 7 Stitcher. If the container is broken, damaged or has been tipped over and there is evidence that the machine may be damaged, immediately notify the carrier who delivered the machine and the DeLuxe Stitcher Graphic Arts Representative from whom the M19 was purchased. Inspection As you carefully unpack the machine, check to make sure all components were delivered and are in good working order.

  • Page 8: Assembly

    M11009 P2731 CORRECT PAYOFF 7693 7691 PG10271 PW38 7690 LW38 HN3816 WIRE SPOOL 15150A or UA1420.1 (2) G20286A G30144 LW14 (2) 15154 or PW14.2 (2) G20278AA Clincher M7201B 203B (2) Mount Assembly 425 (2) 7645A 38 (2) 7423 (2) K1033 Figure 1 - Assembly ...

  • Page 9: Belt Guard Removal And Assembly

    sure that the Flat Washer (PG10271) is between the Spool and the Wire Spool Bracket. Also verify that the wire payoff is identical to the payoff in Figure 1; from left to right. Improper wire payoff will result in poor stitching. Slip the Plastic Washer (M11009) over the Spool Stud and replace the Tension Spring and Set Collar.

  • Page 10: Cycling Machine Manually

     WARNING Always disconnect the power supply before making any adjustments or servicing the stitcher. Cycling Machine Manually / Adjusting the V-Belt (Figure 3) To turn the machine manually, it is first necessary to disconnect the 850730C power and remove the Belt Guard 850673 or (7676), see the section “Belt Guard 850674...

  • Page 11: Operating Adjustments

    Operating Adjustments The quality and quantity of work that can be stitched on the M19 is dependent upon the operator making the necessary operating adjustments as accurately as possible. The following information and instructions are provided so that the operator will clearly understand how to make the required operating adjustments.

  • Page 12: Recommended Wire Sizes

    wise just enough to allow the work to be withdrawn from the Adjuster Spool, then return the Hand Wheel to the setting at which the work was clamped. Anytime the thickness of work changes, a sample should be tested in the M19 so no serious damage is caused to the machine.
  • Page 13 Stitcher Head Parts * Wire Gauge Used Max Capacity 20 Gauge ....23 Round ....2 Sheets to 1/8” .

  • Page 14: Adjustments And Settings

    Adjustments and Settings Adjusting the Clinchers (Figures 7 and 8) If the staples are not clinching properly the Clincher Points (7024B or 7257B) will need to be adjusted within the Clincher Plate (7253A). Make sure the Table Assembly (K1033) is in a flat work position. If it is not, tilt it back until the Table Support Bracket locks the Table into place. Loosen and remove the two (2) 1/4-20x5/8 Screws (UA4810.5) securing the Clincher Guard (G30113) to the Clincher Mounting Assembly (G30044A).
  • Page 15 Tighten the Set Screw and replace the Clincher Guard with the Screws and Washers. Complete the cycle of the machine and test a few stitches. Repeat the previous steps if necessary. 7650A If the stitch clinches properly but the legs are 7253A angled away from its crown, the Clincher Plate may not be aligned with the Stitcher Head’s...

  • Page 16: Adjusting The Guides

    Adjusting the Work Stops (Figure 9) The Work Stops, which are included with all M19 Stitchers, ensure consistent placement of stitches time after time. Both types of Stops available perform a different and specific function. Use the Work Guide, set of Work Stops, or both depending on the application at hand. Work Guide The Work Guide (M7201B), sometimes referred to as the Back Guide, is controlled by two (2) Work Guide Screws (63).

  • Page 17: Troubleshooting

    Troubleshooting The following is a brief list of problems and solutions which should cover the majority of situations encountered when stitching with the M19. The quality and quantity of work that can be produced with the M19 Stitcher is dependent upon the operator making all adjustments as accurately as possible and carefully maintaining the machine.

  • Page 18: Maintenance

    Maintenance Lubrication (Figure 10) Your M19 Machine has been fully lubricated at the factory, but regular preventative maintenance will result in superior performance and a longer life of the machine. Machines that are in constant use should be lubricated weekly where as machines that are only operated periodically should be lubricated just prior to use.

  • Page 19: Ordering And Replacing Spare Parts

    High friction areas, on the machine interior, should be lubricated with Red E-Lube Grease or any other Lithium-based grease once a year to prevent the areas from drying out. Remove the Screws (UA4810.5), securing the Left Side Cover Plate (G30002) to expose the internal assemblies. Apply Grease in the following areas: • the Bender Cam Assembly (G30066A) • the Crank Shaft Assembly (G30007A)

  • Page 20: Mounting & Removing Stitcher Heads

    Mounting & Removing Heads The M19 Stitcher Machine is a single-head Stitcher Machine. But the time may come when a replacement Head may have to be added or removed from the stitcher. The following are guidelines for mounting and removing both an 18D and a G20 Stitcher Head to or from the M19. To mount an 18D Stitcher Head on the M19: Slip two (2) Bonnet Binder Stud Pins (G30148), through two (2) Bonnet Binder Studs (2609) at both the top and bottom of the 18D Head.

  • Page 21: Clutch-Brake Maintenance

    Clutch-Brake Maintenance  WARNING Always disconnect the power supply before making any adjustments or servicing the stitcher This stitcher is equipped with a solenoid actuated, continuous trip, wrap spring clutch-brake unit. It is a dependable device and seldom needs service. But should a malfunction occur, the following information is a service and troubleshooting guide for the maintenance of this unit.
  • Page 22 Clutch and Brake Springs With the brake engaged (full limit of output), the input hub should be free to rotate by hand. With the clutch engaged, the input and output hubs should rotate together. If the unit does not rotate in either of these modes, the clearance between the hubs of the unit on the shaft may have been disturbed or damaged.
  • Page 23 Disassembly (Figure 13) To disassembly the Clutch-Brake unit (850673 or 850674) it will be necessary to remove the Drive Pulley (7678B) from the stitcher by removing the V-Belt (850730C), Retaining Ring (P7863), and Clutch Anchor Screw (7681). Disconnect the Ground and Solenoid wires, and swing the Clutch Anchor (FC9656A) clear of the Drive Pulley Assembly and slide it off of the Drive Shaft.
  • Page 24 Note: At this point it may be necessary to reselect one (1) of the nine (9) Control Collar slots for the Brake Spring Tang (release Actuator Lever, remove the Clutch Spring tang from the slot, then move Control Collar axially toward the Input Hub end and rotate it opposite to the drive direction to pick up the next slot).
  • Page 25 Lubrication The clutch-brake unit is designed with the bearing parts made from sintered metal that has been impregnated with oil and normally do not need to be re-lubricated. In cases where there is severe duty, the unit may be re-oiled or flushed out with minimal or no disassembly by using a light bearing oil as used in manufacture (Shell Bearing Infusion Oil #33).
  • Page 26 Wiring Diagram Complete Wiring with Detail...
  • Page 27 Wiring Diagram AST - 115V Models BST - 230V Models...

  • Page 28: Assembly Drawings

    Motor Assemblies...
  • Page 29 Motor Assemblies PART No. DESCRIPTION QUANTITY G20566 Screw M4 x 0.7 x 20 G30048 Motor Mounting Plate G30067 Bolt 3/8 - 16 x 1 G30097 Adjuster Pivot Pin G30117 Motor Cover G30127 Starter Mounting Flange G30176 Screw M4 x 0.7 x 25 G30183 Screw, Tap 6x3/8 HN3816...
  • Page 30 Guard Assembly...
  • Page 31 Guard Assembly PART No. DESCRIPTION QUANTITY FC9632 Anchor Spacer FC9656A Clutch Anchor Assembly G30118 Belt Guard Bracket G30163 Self Tap Screw 10 x 3/8 HN1213.2 Nut 1/2 - 13 HN51618 Hex Nut KN1032 Kep Nut 10 - 32 KN1420 Nut 1/4 P7863 Retaining Ring PW10.3...
  • Page 32 Internal Assemblies PW516 PW12.3 (2) G30013A P8054 G30049 G30138B *G30053 (2) *G30050 G30168A (ASSY) *G30054 G30021 *G30056 (4) G30024B PW716.2 (2) G30017A (2) G30167A G30101B *G30054 (2) G30049 (2) G30011A (2) *G30057 PW516 G30018A G30130 *G30056 (2) G30006A *G30050 *G30062 (2) *G30054 G30025 (2) G30049...
  • Page 33 Internal Assemblies PART No. DESCRIPTION QUANTITY CB837E Retaining Ring FC9633 G30006A Bearing Housing Assembly G30007B Crank Shaft Assembly G30011A Adjuster Lever Assembly G30013A Drive Lever Assembly G30017A Pivot Link Assembly G30018A Pivot Fork Assembly G30020A Upright Link Assembly G30021 Cam Upright Link G30024B Hex Nut Guide Stud G30025...
  • Page 34 External Assemblies...
  • Page 35 External Assemblies PART No. DESCRIPTION QUANTITY B554 Torsion Spring G30061 Shoulder Screw 1/2x1-1/2 G30099B Adjustment Crank Housing G30100B Adjuster Crank Shaft Insert G30102B Adjuster Shaft G30103 Adjuster Stop G30113 Clincher Guard G30119 Paper Thickness Gage G30128 Hand Wheel G30159 Screw 1/2-20x1-1/4 G30175 Adjuster Crank G30415...
  • Page 36 Wire and Guard Assemblies...
  • Page 37 Wire and Guard Assemblies PART No. DESCRIPTION QUANTITY G30014 Slider Pin G30015B Slider G30026 Face Plate Adapter G30028 Slider Guide G30029 Slider Guide Screws G30030B Adjuster Slide G30031B Adjuster Fork G30033 Adjuster Plate G30035 Drive Plate Adapter G30036 Bender Plate Adapter G30065 Screw 1/2x1 G30124...
  • Page 38 The M19 Stitcher Machine...

  • Page 40: Part Number / Description Cross-Reference

    Part Number / Description Cross-Reference PART NO. DESCRIPTION QUANTITY PART NO. DESCRIPTION QUANTITY 850732 Pulley Stitcher Head Assembly - M19 18001BHD20241/2 851005 Strain Relief 2024G5 Wire Spool - Galvanized 203B Work Table Swivel Pin 85128 Connector 3/8 85982 Lock Nut 1/2 Dowel 86243 Power Cord - 115V...
  • Page 41 Part Number / Description Cross-Reference PART NO. DESCRIPTION QUANTITY PART NO. DESCRIPTION QUANTITY G30102B Adjuster Shaft M7201B Work Guide G30103 Adjuster Stop P2582 Connector 3/8x90 Degrees G30113 Clincher Guard P2731 Thumb Screw 1/4-20x3/4 G30117 Motor Cover P6371 Retaining Ring G30118 Belt Guard Bracket P7507 Screw 1/4-20x3/4...

  • Page 45: Warranty

    This warranty is in lieu of all other express warranties. Any warranty of merchantability or fitness for a particular purpose is limited to the duration of this warranty. DeLuxe Stitcher shall not be liable for any incidental or consequential damages.

  • Page 46: Declaration Of Conformity

    Declaration of Conformity DeLuxe Stitcher Company, Inc. 6635 West Irving Park Road Chicago, Illinois 60634-2410 U.S.A Telephone 773-777-6500 Facsimile 773-777-0156 hereby declare under our sole responsibility that the Stitching /Stapling Machines M19-BST to which this declaration relates is in conformity with the...
  • Page 48 DBSM19-0917...

This manual is also suitable for:

M19-astM19-bstM19g20-astM19g20-bst

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