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Summary of Contents for Factory Cat 290 Series
- Page 1 ACTORY Operator and Parts Manual 29O Rider Scrubber 350 Rider Scrubber R.P.S. Corporation Phone: 1-800-634-4060 P.O. Box 368 Fax: 1-866-901-3335 Racine, Wisconsin 53401 www.factorycat.com chadv 11/23/2005 9:54:13 AM...
- Page 2 ACTORY 290/350 RIDER SCRUBBERS THESE TOUGH, COMPACT SCRUBBERS COMBINED THE PRODUCTIVITY OF RIDERS WITH THE MANEUVERABILITY OF WALK-BEHINDS. FACTORY CATS ARE DESIGNED TO CLEAN SCHOOLS, MALLS, WAREHOUSES, RETAIL OUTLETS, WHILE STANDING UP TO THE RIGORS OF CONTRACT CLEANING. WITH TWO SPECIALIZED CLEANING SYSTEMS TO CHOOSE FROM, FACTORY CATS OFFER THE PERFORMANCE AND CAPACITY REQUIRED TO CLEAN YOUR UNIQUE APPLICATION.
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Page 3: Table Of Contents
TABLE OF CONTENTS MACHINE INFORMATION FORM PAGE 1 PARTS BREAKDOWN ILLUSTRATION WARRANTY REGISTRATION FORM PAGE 2 MACHINE SPECIFICATIONS PAGE 3 SOLUTION SYSTEM PAGE 23-24 COMMON WEAR PARTS PAGE 4 RECOVERY SYSTEM PAGE 25-26 SAFETY MESSAGES PAGE 5 FRAME TOP PAGE 27-28 !!SAFETY PRECAUTIONS!! PAGE 6 FRAME BOTTOM... -
Page 4: Warranty Registration Form
DEALER:________________________________________________________ SERIAL NUMBER:_________________ LOCATION (CITY, STATE):_________________________________________ INSTALL DATE:____________________ CUSTOMER:_____________________________________________________ HOUR METER:____________________ CONTACT:______________________________________________________ INSTALLED BY:___________________ ADDRESS:_______________________________________________________ CITY:_______________________STATE_______ZIP______________________ PHONE:_______________________ FAX:__________________________ FACTORY CAT MODEL NUMBER:_______________________________________ OPTIONS: 1.______________________________________ 4.______________________________________ 2.______________________________________ 5.______________________________________ 3.______________________________________ 6.______________________________________ PADS:_____________________________________________ BRUSHES:__________________________________________ SQUEEGEE SIZE:____________________________________ BUYER'S REPRESENTAVE HAS: RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE. -
Page 5: Machine Specifications
MODEL BODY CONSTRUCTION/DIMENSIONS TANK MATERIAL: POLY POLY 3/16" STEEL CHASSIS CONSTRUCTION: 3/16" STEEL REAR WHEELS: 12" X 5" 12" X 5" FRONT WHEEL: 12" X 4" 12" X 4" SIZE (L X W X H): 61" X 35" 61" X 29" SQUEEGEE SIZE: 35", 38", OR 45"... -
Page 6: Common Wear Parts
COMMON WEAR PARTS MODEL MODEL MODEL MODEL ITEM 290-D 290-C 350-D 350-C BRUSH TYPE DISK CYLINDRICAL DISK CYLINDRICAL BRUSHES SUPER-GRIT 15-421SS 18-421SS TOUGH-GRIT 15-421S 25-521S 18-421S 32-521S MIDI-GRIT 15-421C 25-521C 18-421C 32-521C LIGHT-GRIT 15-421PS 25-521PS 18-421PS 32-521PS POLY (.028) 15-421P 25-521P 18-421P 32-521P... -
Page 7: Safety Messages
SAFETY MESSAGES YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IMPORTANT, AND OPERATING THIS UNIT SAFELY IS AN IMPORTANT RESPONSIBILITY. TO HELP YOU MAKE INFORMED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL. THIS INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS. -
Page 8: Safety Precautions
!! SAFETY PRECAUTIONS!! WARNING : ALWAYS USE THE CHARGER PROVIDED WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS BY THE MANUFACTURER TO CHARGE THE MACHINE. OR ELECTROCUTION CAN RESULT. ALWAYS DISCON- IT IS AN AUTOMATIC CHARGER, SPECIFICALLY NECT THE BATTERIES BEFORE SERVICING MACHINE. DESIGNED TO CHARGE AT THE APPROPRIATE RATE. -
Page 9: Machine Controls And Features
MACHINE CONTROLS AND FEATURES FIGURE 2. FIGURE 1. 13 14 15 FIGURE 3. FIGURE 4. 37 36 28 29 FIGURE 6A. FIGURE 5 FIGURE 6B. PAGE 7 chadv 11/23/2005 9:54:13 AM... - Page 10 CONTROLS AND FUNCTIONS SEE FIGURES (1-6B) ON PAGE 7 SEE FIGURE 1 1. STEERING WHEEL: STEERS THE MACHINE. 2. ADJUSTABLE SEAT WITH ARM RESTS: YOUR MACHINE IS EQUIPPED WITH AN ADJUSTABLE SEAT WITH ARM RESTS FOR COMFORT 3. RECOVERY TANK: HOLDS UP TO 40 GALLONS OF DIRTY WATER RECOVERED BY THE MACHINE. 4.
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Page 11: Machine Setup
MACHINE SETUP UNCRATING MACHINE ATTACHING SQUEEGEE LOWER THE SQUEEGEE MOUNTING PLATE BY CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF DEPRESSING THE SQUEEGEE SWITCH TO THE DOWN DAMAGE. BATTERIES ARE IN THE UNIT. POSITION. (SEE FIGURE 8.) TO UNCRATE THE MACHINE, REMOVE BANDING FROM AROUND THE CRATE. -
Page 12: Cylindrical Brushes
ATTACHING ATTACHING DISK BRUSHES CYLINDRICAL BRUSHES TURN ON MACHINE POWER TURN ON MACHINE POWER RAISE THE SCRUB DECK BY DEPRESSING THE RAISE THE SCRUB DECK BY DEPRESSING THE BRUSH SWITCH TO THE UP AND OFF POSITION BRUSH SWITCH TO THE UP AND OFF POSITION AND TURN MACHINE POWER BACK OFF. -
Page 13: Operation
OPERATION ONE PASS SCRUBBING PRE-CLEANING CHECK LIST STEPS: (SEE FIGURE 17.) READ AND UNDERSTAND THE SAFETY SECTION ON TURN MACHINE ON WITH THE KEY SWITCH. PAGE 5 AND 6 BEFORE OPERATING MACHINE. LOWER SQUEEGEE BY PRESSING THE SWITCH. 1. CHECK BATTERY CONDITION GAUGE ON LOWER SCRUB HEAD TO THE FLOOR, USE THE THE CENTRAL COMMAND II LCD SCREEN. -
Page 14: Draining Solution Tank
OPERATING HINTS DRAINING RECOVERY TANK 1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS ALWAYS EMPTY RECOVERY TANK WHEN REFILLING THE DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED SOLUTION TANK. TO DRAIN THE RECOVERY TANK, PERFORM THE FLOW. TO INCREASE THE SOLUTION FLOW RATE, MOVE FOLLWING STEPS. -
Page 15: Charging Batteries
BATTERY CHARGING CAUTION: THE FOLLOWING INSTRUCTIONS ARE 4. CHECK THE WATER LEVEL IN EACH BATTERY. INTENDED FOR THE 24V CHARGER SUPPLIED WITH DO NOT CHARGE THE MACHINE UNLESS THE THE MACHINE. DO NOT USE ANY OTHER WATER IS SLIGHTLY HIGHER THAN THE PLATES. IF CHARGER WITH THIS MACHINE. -
Page 16: Maintenance
MAINTENANCE MONTHLY DAILY MAINTENANCE MAINTENANCE REMOVE AND CLEAN PADS OR BRUSHES. NEVER CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR USE SOILED PADS WHEN CLEANING. REPLACE WEAR AND SPRING TENSION. PADS WHEN THEY BECOME PACKED WITH RESIDUE. CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND REMOVE AND CLEAN DEBRIS FROM THE FLOAT BOLTS. -
Page 17: Preventative Maintenance Records
PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE ROTATE BRUSHES _____________ ____________________________________ ROTATE SIDE BROOMS _____________ ____________________________________ DRAIN SOLUTION TANK _____________ ____________________________________ FLUSH SOLUTION SYSTEM _____________ ____________________________________ CLEAN SOLUTION SCREEN _____________ ____________________________________ DRAIN RECOVERY TANK _____________... - Page 18 PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE ROTATE BRUSHES _____________ ____________________________________ ROTATE SIDE BROOMS _____________ ____________________________________ DRAIN SOLUTION TANK _____________ ____________________________________ FLUSH SOLUTION SYSTEM _____________ ____________________________________ CLEAN SOLUTION SCREEN _____________ ____________________________________ DRAIN RECOVERY TANK _____________...
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Page 19: Lcd Menu Display
LCD SCREEN MENU DISPLAYS LCD SCREEN MENU DISPLAYS SCREEN # 1 SCREEN # 2 (FIGURE 23.) (FIGURE 22.) SCREEN #3 SCREEN #1 W/ERROR CODE (FIGURE 24.) (FIGURE 25.) *** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS*** FIGURES 22-25. -
Page 20: Toubleshooting Central Command
TROUBLESHOOTING CENTRAL COMMAND NOTE: THIS MACHINE IS OPERATED BY A SOPHISTICATED ELECTRONIC "BRAIN" THAT HAS MANY FAIL-SAFES WITHIN IT. THE BRAIN SELF-ANALYZES PROBLEMS AND FLASHES A FOUR-DIGIT NUMERIC CODE OF WHAT IS WRONG IN THE LCD WINDOW. MOST OF THESE CODES REQUIRE A TECHNICIAN'S ATTENTION. YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE UNCOMFORTABLE WITH, ESPECIALLY IF YOU ARE NOT USED TO WORKING ON ELECTRONICS. - Page 21 TROUBLESHOOTING CENTRAL COMMAND 5. 7900 AND 7901 ERROR. THE EMERGENCY STOP BUTTON IS OUT (FIGURE 30.) 6. 2FO1 ERROR. YOU PRESSED THE FOOT PEDAL BEFORE TURNING ON THE KEY. TURN OFF THE KEY AND TRY AGAIN, LEAVING FOOT OFF OF THE PEDAL. (FIGURE 32.) 7.
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Page 22: Troubleshooting
TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER, NOTHING OPERATES FAULTY KEY SWITCH CONTACT LOCAL SERVICING DEALER BATTERIES NEED CHARGING SEE CHARGING BATTERIES FAULTY BATTERY REPLACE BATTERY LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT BRUSH MOTOR(S) DO NOT OPERATE BRUSH DECK IS NOT DOWN... - Page 23 TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK SOLUTION VALVE OFF ROTATE LEVER TO ON SOLUTION SWITCH OFF TURN SOLUTION SWITCH ON SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER POOR WATER RECOVERY...
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Page 24: Machine Parts
MODEL 290/350 MACHINE PARTS SECTION SOME PARTS ARE MADE IN RED AND YELLOW. IF YOU NEED YELLOW PARTS USE THE ALTERNATE PART NUMBER WHICH WILL START WITH (291-XXXX). IF YOU NEED RED PARTS, USE THE NORMAL PART NUMBER THAT WILL START WITH (290-XXXX). -
Page 25: Solution System
SOLUTION SYSTEM Scrubhead 18 19 35 36 36 35 PAGE 23... - Page 26 SOLUTION SYSTEM Item Part No. Alt. Part No. Part Desription 290-4140 291-4140 SOLUTION TANK 290-1480 BATTERY TRAY 290-2110 BATTERY 6 VOLT 395 AH 290-1300 BATTERY COMP'T COVER 290-4152 SOLUTION TANK LID 290-4153 SOL TANK LID GASKET H-01519 1/4-20 X 1.75 " U BOLT 290-4151 LID STRAP 5-122...
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Page 27: Recovery System
RECOVERY SYSTEM SEE ITEM 9 (FRAME BOTTOM) 31 32 PAGE 25... - Page 28 RECOVERY SYSTEM Item Part No. Alt. Part No. Part Desription 290-7010 291-7010 RECOVERY TANK 5-920 DRAIN HOSE END TUBE 290-4112 RECOVERY TANK LID 290-4110 VAC SCREEN INLET 290-7390 VAC INLET GASKET 5-7180 DRAIN HOSE BRACKET 290-7420 REC TANK LID GASKET 290-1120 FRONT TANK SUPPORT 5-719...
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Page 29: Frame Top
FRAME TOP CENRTAL COMMAND II CENRTAL COMMAND PAGE 27... - Page 30 FRAME TOP Item Part No. Alt. Part No. Part Desription 290-1100 FRAME WELDMENT 290-1610 NON SKID FLOOR PLATE 290-1170 291-1170 LOWER STEERING TOWER 290-1171 291-1171 UPPER STEERING TOWER 290-1172 291-1172 COVER 290-1173 DRIVE COVER 290-1180 291-1180 FRONT APRON 290-7050 INDEX PLUNGER 4-101 SERIAL NUMBER PLATE 8-291...
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Page 31: Frame Bottom
FRAME BOTTOM NOTE: SPLASH CURTAINS ARE USED ON DISk MACHINES ONLY. 12 CYL POS. 12 DISC POS. 21 47 PAGE 29... - Page 32 FRAME BOTTOM Item Part No. Alt. Part No. Part Desription 290-6040 REAR AXLE 290-6180 290-6185 REAR WHEEL (GREY STD.) (BLACK OPT.) 290-6187 LUG NUT, 1/2"- 20 290-6186 1/2-13 X 1-1/4 " U BOLT 290-5000 AXLE MOUNT 290-5001 SQUEEGEE DRAG BRACE 290-1253 REAR SPLASH CURTAIN 290-1254...
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Page 33: Door Wiper/Roller Assembly
DOOR/WIPER/ROLLER ASSEMBLY PN 5-123B MODEL 350 DISC POSITION BOTH SIDES 17 USE PN 290-1235 FOR 290 & 350 CYL'S LEFT SIDE PN 5-123B MODEL 290 DISC POSITION BOTH SIDES 17 USE PN 290-1235 FOR 290 CYL'S RIGHT SIDE USE PN 290-1236 FOR 350 CYL'S RIGHT SIDE PAGE 31... - Page 34 DOOR/WIPER/ROLLER ASSEMBLY Item Part No. Part Desription 290-1270 FRONT LH POD 290-1280 REAR LH POD 290-1290 LH POD TOP SUPPORT 290-1230 LEFT WIPER 290-1271 FRONT RH POD 290-1281 REAR RH POD 290-1291 RH POD TOP SUPPORT 290-1231 RIGHT WIPER 290-1220 DOOR 290-1126 ROLLER BRACKET...
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Page 35: Steering/Traction Assembly
STEERING/TRACTION ASSEMBLY PAGE 33... - Page 36 STEERING/TRACTION ASSEMBLY Item Part No. Part Desription 290-7315 BLACK TIRE (OPTIONAL) 290-7320 GREY TIRE (STANDARD) 290-7326 PIVOT PLATE 290-7110 U-JOINT 290-7090 STEERING SHAFT, UPPER 290-7120 STEERING SHAFT, LOWER 37-7314 LARGE STEERING SPROCKET 37-7315 DROP PLATE 37-7316 PIVOT SHAFT 37-7317 TAPERED ROLLER BEARING 37-7318 BEARING CAP 37-7319...
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Page 37: Actuator Slide Assembly
ACTUATOR SLIDE ASSEMBLY PAGE 35... - Page 38 ACTUATOR SLIDE ASSEMBLY Item Part No. Part Desription H-37408 KN #10-32 290-7660 ACTUATOR CHANNEL H-33374 SHAFT COLLAR, 1/2" ID 5-772 PULLEY, NYLON H-11219 HCS 1/2"- 13 X 4.0" 290-7710 CABLE TROLLEY 5-223 LIMIT SWITCH 290-2210 ACTUATOR; 1000 LB. LOAD (20: 1 ) H-36152 HN 1/4"- 28 H-6389...
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Page 39: Disk Scrubhead Assembly
DISK SCRUBHEAD ASSEMBLY SEE 290-1265 FRAME BOTTOM NOTE: 40-423-DISK BRUSH REPAIR KIT & 40-433-RETAINER RING ARE NOT SHOWN. BRUSH (SEE COMMON WEAR PARTS) PAGE 37... - Page 40 DISK SCRUBHEAD ASSEMBLY Item Part No. Part Desription 7-402 SCRUB HEAD PLATFORM 38-222 MOTOR 1 HP X 350 RPM 5-124 LATERAL ARM H-70110 HCS 3/8"- 16 X 1-3/4" SS H-70712 HN 3/8"-16 SS 7-4034 REINF. HOSE 5/8 ID X 18" LG H-70105 HCS 3/8"- 16 X 1"...
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Page 41: Cylindrical Deck Assembly
CYLINDRICAL-DECK 38 37 32 27 SEE ITEM 12 (FRAME BOTTOM) IDLER DOOR ASSEMBLY 5-8010 PAGE 39... - Page 42 CYLINDRICAL-DECK Item Part No. Part Description Item Part No. Part Description 32-9000 32" CYL BRUSH HEAD H-71016 FW 5/16" X 7/8" USS 25-9050 25" HOPPER H-33008 FW 3/8" USS 28-9050 28" HOPPER H-71063 LW 1/4" SS 7-811 32" HOPPER H-71065 LW 5/16"...
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Page 43: Cylindrical Mechanical
CYLINDRICAL-MECHANICAL PAGE 41... - Page 44 CYLINDRICAL-MECHANICAL Item Part # Description 1-305 BEARING HOUSING 22-7970 MOVABLE IDLER ARM 22-8300 DRIVE CHAIN 22-9021 CHAIN GUARD 290-8260 10 TOOTH SPROCKET 4-317 IDLER PULLEY 4-319 TENSION SPRING 5-793 IDLER SPACER 5-796 GREASE (USE ONLY OEM GREASE - NOT SHOWN) 5-798 SPRING PIVOT 5-822...
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Page 45: Squeegee Assembly
SQUEEGEE ASSEMBLY SEE ITEM 6 (FRAME BOTTOM) BACK UP SQUEEGEE WHEEL KIT WHEEL 5-757 ASSEMBLY 5-760 PAGE 43... - Page 46 SQUEEGEE ASSEMBLY Item Part No. Part Desription Item Part No. Part Desription 22-7181 30" SQUEEGEE WELDMENT H-70711 HN 5/16"- 18 SS 25-7181 35" SQUEEGEE WELDMENT 5-786 WINGNUT 3/8"-16 NICKEL 28-7181 38" SQUEEGEE WELDMENT H-70908 WINGNUT 10-32 SS 290-7181 45" SQUEEGEE WELDMENT H-00249 PPH #10-32 X 2 1/4"...
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Page 47: Central Command Ii Components
CENTRAL COMMAND II 22 27 31 33 PAGE 45... - Page 48 CENTRAL COMMAND II Item Part No. Part Description 290-2010 CONTROL PANEL 2 290-2001 ACCESS COVER 3 290-2006 HARDWARE PANEL 4 290-2891 LCD SCREEN 5 290-2004 ACCESS COVER GASKET 6 290-2015 ONE TOUCH BUTTON 7 290-2815 CIR. BREAKER - 15A, 24V 8 290-2300 LOW SOLUTION (AMBER) 9 290-2310...
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