Table of Contents
Advertisement
www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
1-262-681-3583
© 2021 RPS Corporation, All Rights Reserved.
Operating Instructions (EN)
MODELS:
Micro-HD
20''-26'' Disk
25'' Cylindrical
20'', 24'' & 28'' Orbital
Mini-HD
26''-28'' Disk
25''-29'' Cylindrical
24''-28'' Orbital
Mag-HD
30'', 32'' & 34'' Disk
29''-33'' Cylindrical
28''-32'' Orbital
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
FC-WALK-BEHIND-V2-OP-EN
V21.039
Advertisement
Table of Contents
Related Manuals for Factory Cat Micro-HD V2.0
Summary of Contents for Factory Cat Micro-HD V2.0
- Page 1 Operating Instructions (EN) MODELS: Micro-HD 20''-26'' Disk 25'' Cylindrical 20'', 24'' & 28'' Orbital Mini-HD 26''-28'' Disk 25''-29'' Cylindrical 24''-28'' Orbital Mag-HD 30'', 32'' & 34'' Disk 29''-33'' Cylindrical 28''-32'' Orbital Read these Instructions before using the machine. Read these Safety Messages before using the machine.
-
Page 2: Introduction
INTRODUCTION This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if: •... -
Page 3: Table Of Contents
TABLE OF CONTENTS Introduction Battery Chargers Locate Serial Number Military grade central command - status light codes Table Of Contents PM Sheet Safety Messages Touch Screen Error Codes Safety Labels Touch Screen Error Codes Central command Dashboard controls Touch Screen Error Codes (Military, Legacy, Touch Screen) Military grade schematic Central Command Side Panel Controls... -
Page 4: Safety Messages
SAFETY MESSAGES You will see four kinds of safety reminders in this manual: DANGER WARNING DANGER indicates a hazardous situation which, if not WARNING indicates a potentially hazardous situation avoided, will result in death or serious injury. which, if not avoided, could result in death or serious injury. NOTICE CAUTION NOTICE indicates information considered important, but... - Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watches voltage which can cause electrical shock, burns and/ when servicing this machine, as they can cause an or electrocution. Always disconnect Batteries before electrical short circuit which can cause serious burns.
-
Page 6: Safety Labels
DANGER SAFETY LABELS Read and obey all Safety Labels on your Floor Scrubber. If you have questions about these labels, ask your supervisor. These images indicate where on the Floor Scrubber the Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it. -
Page 7: Central Command Dashboard Controls
CENTRAL COMMAND DASHBOARD CONTROLS (MILITARY, LEGACY, TOUCH SCREEN) Military Grade Squeegee Lever Reverse Switch Drive Switch (Both Handles) E-Stop Key Switch Vac Clog Light O3 Light Speed Potentiometer Vac Switch 10. Solution Switch 11. Scrubdeck Switch 12. Down pressure Switch 13. -
Page 8: Central Command Side Panel Controls
CENTRAL COMMAND SIDE PANEL CONTROLS Military Grade Legacy Touch Screen 1. Vac Circuit Breaker 6. Z O3 Circuit Breaker 11. Military Solution Control Lever 2. Left Brush Circuit Breaker 7. Spray Jet On (I) / Off (O) 12. Legacy ECON switch Max (locked) Min (unlocked) 3. -
Page 9: Legacy Lcd Screen
LEGACY LCD SCREEN SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE) SCREEN #3 (WITH ERROR CODE) ** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS ** 1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the Batteries (Shown on all menu displays) 2. -
Page 10: Touch Screen (Optional)
#1 NAME TOUCH SCREEN (OPTIONAL) SUDS SUDS SUDS SUDS 24.9 22.5 34.2 SOLUTION OUTPUT - Indicates the level of solution that is being dispensed when in operation, (0 = off, 1 = Low, 4 = High). TECHNICAL / MANAGER SETUP - Access ‘Error Code History’ and Manager Programming PROGRAMMED ZONES - Switch between preset solution and downpressure settings for varying applications HOUR METERS - Displays all of the hour meters of the machine: Key Switch, Transport, Scrub Motors, and Vacuum Motor DOWN PRESSURE OUTPUT - Indicates the level of downpressure that is being applied to the floor surface (1 = low, 4 = high). -
Page 11: Touch Screen Symbols (Optional)
#1 NAME TOUCH SCREEN SYMBOLS (OPTIONAL) SUDS SUDS Mode Selection Transport Only Single Scrub Double Scrub Vacuum Only Solution Setting Down Pressure Setting Forward Transport Motor Reverse Transport Motor Working Active Inactive Working Active Inactive Solution Flow Vacuum Motor Working Active Inactive Working... -
Page 12: Touch Screen Zone Operation (Optional)
#1 NAME TOUCH SCREEN ZONE OPERATION (OPTIONAL) SUDS SUDS The touch screen is designed to be programmed to three specific zones. Each zone can be named and custom programmed or even disabled if not needed. LIGHT DUTY The zone you are working in is highlighted as indication. In Figure 1. the zone selected is Light Duty. -
Page 13: Touch Screen Zone Programming (Optional)
#1 NAME TOUCH SCREEN ZONE PROGRAMMING (OPTIONAL) SUDS SUDS To program the 3 Zones, press LIGHT DUTY SUDS SUDS From here you will be prompted with a passcode screen. Enter the manager passcode 349 to get access to setup. Once you have entered the password, you will see the Figure 3. screen where you can alter the name, solution output, down-pressure setting, scrubbing speed, and vacuum power. -
Page 14: Battery Setup
BATTERY SETUP NOTICE Batteries are a possible environmental hazard. Consult your Battery supplier for safe disposal methods. NOTICE Orientation of Batteries is critical for cables to reach. Ensure proper torque values when installing batteries. (Between 8 - 12 ft/lbs) - 14 - FC-WALK-BEHIND-V2-OP-EN... -
Page 15: Install Squeegee
INSTALL SQUEEGEE - 15 - FC-WALK-BEHIND-V2-OP-EN... -
Page 16: Adjust Squeegee
ADJUST SQUEEGEE (RH) (LH) 5/16'' 1/2'' - 16 - FC-WALK-BEHIND-V2-OP-EN... -
Page 17: Remove From Battery Charger
REMOVE FROM BATTERY CHARGER Please refer to OEM Charger Operating Instructions for more information. - 17 - FC-WALK-BEHIND-V2-OP-EN... -
Page 18: Transportation - Forward
TRANSPORTATION - FORWARD Military Grade Legacy Touch Screen - 18 - FC-WALK-BEHIND-V2-OP-EN... -
Page 19: Transportation - Reverse
TRANSPORTATION - REVERSE Military Grade Legacy Touch Screen - 19 - FC-WALK-BEHIND-V2-OP-EN... -
Page 20: Fill Solution Tank
FILL SOLUTION TANK < 135°F / 57°C < 135°F / 57°C DANGER CAUTION TO AVOID DAMAGE TO THIS MACHINE: EXPLOSION RISK! Flammable materials can cause an • explosion or fire. Do NOT use flammable materials in Use APPROVED detergents only •... -
Page 21: Operation - Scrubbing
OPERATION - SCRUBBING Military Grade Legacy Touch Screen - 21 - FC-WALK-BEHIND-V2-OP-EN... -
Page 22: Draining Recovery Tank
WASTE WATER DRAINS ONLY! DRAINING RECOVERY TANK WASTE WATER DRAINS ONLY! - 22 - FC-WALK-BEHIND-V2-OP-EN... -
Page 23: Draining Solution Tank
WASTE WATER DRAINS ONLY! DRAINING SOLUTION TANK WASTE WATER DRAINS ONLY! - 23 - FC-WALK-BEHIND-V2-OP-EN... -
Page 24: Flushing Recovery Tank
FLUSHING RECOVERY TANK - 24 - FC-WALK-BEHIND-V2-OP-EN... -
Page 25: Clean Drain Saver
CLEAN DRAIN SAVER - 25 - FC-WALK-BEHIND-V2-OP-EN... -
Page 26: Clean Cylindrical Hopper
CLEAN CYLINDRICAL HOPPER - 26 - FC-WALK-BEHIND-V2-OP-EN... -
Page 27: Clean Vac Box System
CLEAN VAC BOX SYSTEM - 27 - FC-WALK-BEHIND-V2-OP-EN... -
Page 28: Remove Disk Brushes
REMOVE DISK BRUSHES Left Right Rotate after 25 hrs - 28 - FC-WALK-BEHIND-V2-OP-EN... -
Page 29: Remove Cylindrical Brushes
REMOVE CYLINDRICAL BRUSHES Rotate after 25 hrs - 29 - FC-WALK-BEHIND-V2-OP-EN... -
Page 30: Remove Orbital Pads
REMOVE ORBITAL PADS Grip Face Spacer Prep Pad Never place Prep Pad directly on Grip Face! - 30 - FC-WALK-BEHIND-V2-OP-EN... -
Page 31: Charge Batteries
CHARGE BATTERIES Please refer to OEM Charger Operating Instructions for more information. - 31 - FC-WALK-BEHIND-V2-OP-EN... -
Page 32: Battery Chargers
BATTERY CHARGERS Console / WET / Domestic Chargers: AC Power IN: 120VAC / 60Hz DC Power OUT: Micro-HD: 24VDC / 12A Mini-HD: 24VDC / 25A Mag-HD: 24VDC / 30A Please refer to OEM Charger Operating Instructions for more information. Onboard / AGM / International Chargers: AC Power: 80-270VAC / 50-60Hz DC Power OUT: 24VDC / 27A Please refer to OEM Charger Operating Instructions for... -
Page 33: Military Grade Central Command - Status Light Codes
MILITARY GRADE CENTRAL COMMAND - STATUS LIGHT CODES Status Light Guide Below is a list of self-help actions. Try to use this list before you contact your service agent. Go to the number in the list which matches the number of indicator light flashes and follow the instructions. 1 Flash The battery needs charging, there is a bad connection to the battery or dependent on programming, may indicate that the battery lockout function is active and the controller is... -
Page 34: Pm Sheet
PM SHEET CUSTOMER & MACHINE INFORMATION Customer: Email: Address: Phone: City: State: Zip: Contact: Serial #: Model #: Work Order #: NOTE: Start with Machine filled at least with ½ Tank of water. Turn ON Machine and Test Functionality of Machine CHECK OPERATION &... - Page 35 PM SHEET BATTERY HYDROMETER WATER CLARITY WATER LEVEL READING (Circle One) (Circle One) Cell A Clear Dark Overfilled OK Low Cell B Clear Dark Overfilled OK Low Cell C Clear Dark Overfilled OK Low Cell D/2A Clear Dark Overfilled OK Low Clear Dark Overfilled...
-
Page 36: Touch Screen Error Codes
TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy HARD_FAULT Flag used to define a show-stop- per failure requiring a power cycle SOFT_FAULT Flag used to define an error that may disable a device but keep the rest of the machine operational NO_ERROR Used internally... -
Page 37: Touch Screen Error Codes
TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy Brake fault BRAKE_FAULT hard An illegal voltage has been read The machine is disabled from the brake feedback circuit Alarm fault ALARM_FAULT soft Auxilliary output 1 fault AUX_1_FAULT soft Auxilliary output 2 fault AUX_2_FAULT... -
Page 38: Touch Screen Error Codes
TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy Vacuum motor current VACUUM_SOFTWARE_OV soft The vacuum motor current has The vacuum motor is over software limit exceed the software limit disabled Squeegee motor SQUEE_HARDWARE_OV soft The squeegee motor current has The squeegee actuator is current over hardware exceed the absolute hardware... -
Page 39: Military Grade Schematic
MILITARY GRADE SCHEMATIC - 39 - FC-WALK-BEHIND-V2-OP-EN... - Page 40 BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK - 40 - FC-WALK-BEHIND-V2-OP-EN...
-
Page 41: Touch Screen Schematics
TOUCH SCREEN SCHEMATICS - 41 - FC-WALK-BEHIND-V2-OP-EN... - Page 42 BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK - 42 - FC-WALK-BEHIND-V2-OP-EN...
-
Page 43: Legacy Schematic
LEGACY SCHEMATIC - 43 - FC-WALK-BEHIND-V2-OP-EN... - Page 44 BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK - 44 - FC-WALK-BEHIND-V2-OP-EN...
- Page 45 BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK - 45 - FC-WALK-BEHIND-V2-OP-EN...
-
Page 46: Sport Common Wear Parts
MICRO-HD COMMON WEAR PARTS ROUND DISK BRUSHES: ROUND DISK PADS: NOTICE NOTICE The ## in Disk Column Denotes Desk Pad Size: 13'' or The ## in Disk Column Denotes Desk Pad Size: 13'' or 20'' 20'' DISK PADS DISK LEVEL COLOR BRUSHES DISK... -
Page 47: Orbital Grip Face
MICRO-HD COMMON WEAR PARTS EDGE GRIP FACE: DESCRIPTION PART# 20'', 24'' & 28'' Mighty Lok Grip Face 300-01037Z V2.0 SQUEEGEE BLADE KITS & COMPLETE SQUEEGEE ASSEMBLIES: SQUEEGEE 20'' DISK 26'' DISK 25'' CYL. 20'' Orbital 24'' Orbital 28'' Orbital SIZE DECKS DECKS DECKS... -
Page 48: Carbon Common Wear Parts
MINI-HD COMMON WEAR PARTS ROUND DISK BRUSHES: ROUND DISK PADS: NOTICE NOTICE The ## in Disk Column Denotes Desk Pad Size: 13'' or The ## in Disk Column Denotes Desk Pad Size: 13'' or 14'' 14'' DISK PADS DISK LEVEL COLOR BRUSHES DISK... -
Page 49: Orbital Grip Face
MINI-HD COMMON WEAR PARTS 80 Grit Sand Paper 100 Grit Sand Paper 400 Grit Diamond Polishing Pad EDGE-4013 800 Grit Diamond Polishing Pad EDGE-4014 1500 Grit Diamond Polishing Pad EDGE-4015 3000 Grit Diamond Polishing Pad EDGE-4016 6000 Grit Diamond Polishing Pad EDGE-4070 Tile/Grout Renovator Pad EDGE-4048... -
Page 50: Hero Common Wear Parts
MAG-HD COMMON WEAR PARTS ROUND DISK BRUSHES: ROUND DISK PADS: NOTICE NOTICE The ## in Disk Column Denotes Desk Pad Size: 15'', 16'' The ## in Disk Column Denotes Desk Pad Size: 15'', 16’’ or 17'' or 17'' DISK PADS DISK LEVEL COLOR... -
Page 51: Orbital Grip Face
MAG-HD COMMON WEAR PARTS ORBITAL GRIP FACE: DESCRIPTION PART# 28''-32'' Mighty Lok Grip Face 300-01037Z V2.0 SQUEEGEE BLADE KITS & COMPLETE SQUEEGEE ASSEMBLIES: SQUEEGEE 30'' DISK 34'' DISK 29'' CYL. 33'' CYL. 28'' Orbital 32'' Orbital SIZE DECKS DECKS DECKS DECKS DECKS DECKS... -
Page 52: Machine Decals
MACHINE DECALS Central Command Decals Military Grade Legacy Touch Screen 175-2021 175-2023 175-2023 175-2021 Part #:175-2021 Part #:175-2020 Part #:175-2023 Models / Options / Squeegee Size Decals Part #:164-1515 Part #:370-7215 Part #:175-1517 Part #:123-1837 Part #:175-1515 Part #370-7214 Part #:123-1838 Part #:264-1515 Part #:370-7219 Magenta Line = Diecut... - Page 53 BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Page 54 1711 South Street Racine, WI 53404 www.tomcatequip.com 1-262-681-3583 © RPS Corporation 2021, All Rights Reserved.