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Model GTX-V2
Model
Parts Manual
R.P.S. Corporation
P.O. Box 368
Racine, Wisconsin 53401
www.factorycat.com
1711 South Street
Racine, WI 53404 (USA)
1-262-681-3583
© 2022 RPS Corporation, All Rights Reserved.
Parts Manual
2018 Version 1.0
2021 Version 2.0
R.P.S. Corporation
Phone: 1-800-634-4060
P.O. Box 368
Fax:
Racine, Wisconsin 53401
Phone: 1-800-634-4060
Fax:
1-866-901-3335
V
Operating Instructions (EN)
1-866-901-3335
2.0
2.0
2.0
V V V
V
Models:
26''-28'' Disk
25'' - 29'' Cylindrical
24'' & 28'' ORBITAL
26'', 30'' Disk
25'', 29'', 33'' Cylindrical
28'', 32' ORBITAL
30'', 34'' & 36'' Disk
29'', 33'', 37'' Cylindrical
N/A ORBITAL
Read these Instructions before
using the machine.
Read these Safety Messages
before using the machine.
FC-RIDER-v2-1-OP-EN
2.0
2.0
2.0
V
V V V
Pilot
GTX
GTR
v22.235
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Summary of Contents for Factory Cat Pilot
- Page 1 V V V V V V Operating Instructions (EN) Models: Pilot 26''-28'' Disk Model GTX-V2 25'' - 29'' Cylindrical 24'' & 28'' ORBITAL 26'', 30'' Disk Parts Manual 25'', 29'', 33'' Cylindrical 28'', 32' ORBITAL 2018 Version 1.0 30'', 34'' & 36'' Disk...
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Page 2: Introduction
INTRODUCTION This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before operating or servicing the machine. This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if: •... -
Page 3: Table Of Contents
TABLE OF CONTENTS Introduction Transportation - Reverse Locate Serial Number Fill Solution Tank Table Of Contents Operation - Scrubbing Safety Messages Draining Recovery Tank Safety Labels Draining Solution Tank Central command Dashboard controls Flushing Recovery Tank (Military, Legacy, Touch Screen) Clean Drain Saver &... -
Page 4: Safety Messages
SAFETY MESSAGES You will see four kinds of safety reminders in this manual: DANGER WARNING DANGER indicates a hazardous situation which, if not WARNING indicates a potentially hazardous situation avoided, will result in death or serious injury. which, if not avoided, could result in death or serious injury. NOTICE CAUTION NOTICE indicates information considered important, but... - Page 5 WARNING WARNING The Batteries in this machine produce hazardous Dress safely. Do not wear rings or metal wrist watches voltage which can cause electrical shock, burns and/ when servicing this machine, as they can cause an or electrocution. Always disconnect Batteries before electrical short circuit which can cause serious burns.
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Page 6: Safety Labels
DANGER SAFETY LABELS Read and obey all Safety Labels on your equipment. If you have questions about these labels, ask your supervisor. These images indicate where on the Safety Labels are located. If ever the labels become illegible, worn off, or torn, promptly report it to your supervisor and replace it. -
Page 7: Central Command Dashboard Controls (Military, Legacy, Touch Screen)
CENTRAL COMMAND DASHBOARD CONTROLS (MILITARY, LEGACY, TOUCH SCREEN) Legacy Touch Screen Military Grade Legacy Military Grade Touch Screen Key Switch On (I) / Off (O) Reverse Switch vac Switch Solution Switch Scrubdeck Switch Down pressure Switch Full Recovery Tank Light Empty Recovery Tank Light O3 Light 10. -
Page 8: Central Command Side Panel Controls
CENTRAL COMMAND SIDE PANEL CONTROLS Military Grade (EX) Legacy (EX) Touch Screen (EX) 9 10 11 Touch Screen (Pro/CRZ) Military Grade (Pro/CRZ) Legacy (Pro/CRZ) 9 10 11 9 10 11 Head Lights/ Tail Lights 10. Negative BUSS Circuit Breaker 20. Solution Control Lever 11. -
Page 9: Legacy Lcd Screen
LEGACY LCD SCREEN SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE) SCREEN #3 (WITH ERROR CODE) ** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS ** 1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the Batteries (Shown on all menu displays) 2. -
Page 10: Touch Screen (Optional)
#1 NAME TOUCH SCREEN (OPTIONAL) SUDS SUDS SUDS SUDS 24.9 22.5 34.2 SOLUTION OUTPUT - Indicates the level of solution that is being dispensed when in operation, (0 = off, 1 = Low, 4 = High). TECHNICAL / MANAGER SETUP - Access ‘Error Code History’ and Manager Programming PROGRAMMED ZONES - Switch between preset solution and downpressure settings for varying applications HOUR METERS - Displays all of the hour meters of the machine: Key Switch, Transport, Scrub Motors, and vacuum Motor DOWN PRESSURE OUTPUT - Indicates the level of downpressure that is being applied to the floor surface (1 = low, 4 = high). -
Page 11: Touch Screen Symbols (Optional)
#1 NAME TOUCH SCREEN SYMBOLS (OPTIONAL) SUDS SUDS Mode Selection Transport Only Single Scrub Double Scrub vacuum Only Solution Setting Down Pressure Setting Forward Transport Motor Reverse Transport Motor Working Active Inactive Working Active Inactive Solution Flow vacuum Motor Working Active Inactive Working... -
Page 12: Touch Screen Zone Operation (Optional)
#1 NAME TOUCH SCREEN ZONE OPERATION (OPTIONAL) SUDS SUDS The touch screen is designed to be programmed to three specific zones. Each zone can be named and custom programmed or even disabled if not needed. LIGHT DUTY The zone you are working in is highlighted as indication. In Figure 1. the zone selected is Light Duty. -
Page 13: Touch Screen Zone Programming (Optional)
#1 NAME TOUCH SCREEN ZONE PROGRAMMING (OPTIONAL) SUDS SUDS To program the 3 Zones, press LIGHT DUTY SUDS SUDS From here you will be prompted with a passcode screen. Enter the manager passcode 349 to get access to setup. Once you have entered the password, you will see the Figure 3. screen where you can alter the name, solution output, down-pressure setting, scrubbing speed, and vacuum power. -
Page 14: Lcd Screen
LCD SCREEN SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE) SCREEN #3 (WITH ERROR CODE) ** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS ** 1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the Batteries (Shown on all menu displays) 2. -
Page 15: Steering Col Controls
STEERING COL CONTROLS EMERGENCY STOP - 15 - FC-RIDERS-v2-OP-EN v22.235... -
Page 16: Service Cabinet
SERVICE CABINET 18. VACUUM 19. VAC BOX UNLOADER: 20. SOLUTION FILTER: DISCHARGE: Unloader valve for the Yellow Standard Solution Feed Filter Water passed through the Vac Box. Water present in the for scrubdeck. Vacuum Motor will be visible Yellow Vac Box will drain when in the reservoir and excess vacuum is off. -
Page 17: Spray Jet Controls (Optional)
SPRAY JET CONTROLS (OPTIONAL) - 17 - FC-RIDERS-v2-OP-EN v22.235... -
Page 18: Suds Controls (Optional)
SUDS CONTROLS (OPTIONAL) Touch Screen View I - OFF Legacy View O - OFF SUDS Touch Screen View 250:1 250:1 (~0.5oz / gal [~4ml / 1L]) - “Single Dose” SUDS Touch Screen View 125:1 125:1 (~1oz / gal [~8ml / 1L]) - “Double Dose” SUDS - 18 - FC-RIDERS-v2-OP-EN v22.235... -
Page 19: Z Er O3 Controls (Optional)
O3 CONTROLS (OPTIONAL) Indiactor Light O - OFF Indicator Light I - ON Turn regular solution OFF, when using Z Aqueous Ozone. Legacy Only - 19 - FC-RIDERS-v2-OP-EN v22.235... -
Page 20: Manager Lock Outs
MANAGER LOCK OUTS CONTROLLING MANAGER LOCK OUTS: When the key is in the LOCKED position, keys can be removed and Solution OR Down-pressure cannot be adjusted. UNLOCKED LOCKED - 20 - FC-RIDERS-v2-OP-EN v22.235... -
Page 21: Headlights & Work-Lights (Optional)
HEADLIGHTS & WORK-LIGHTS (OPTIONAL) HEADLIGHTS ON HEADLIGHTS ON HEADLIGHTS & REAR WORK-LIGHTS ON HEADLIGHTS & REAR WORK-LIGHTS ON - 21 - FC-RIDERS-v2-OP-EN v22.235... -
Page 22: Side Broom System (Optional)
SIDE BROOM SYSTEM (OPTIONAL) - 22 - FC-RIDERS-v2-OP-EN v22.235... -
Page 23: Legacy Econ Switch
LEGACY ECON SWITCH 100% 100% 100% RPM 100% RPM 100% RPM 100% RPM 100% 80% RPM 80% RPM 80% RPM 80% RPM - 23 - FC-RIDERS-v2-OP-EN v22.235... -
Page 24: Battery Setup
BATTERY SETUP 36-VDC WARNING Before you service a Battery, always wear face protection, protective gloves and protective clothing. Battery acid or battery explosion can cause serious injuries. WARNING Torque Settings: The Batteries in this machine contain sulfuric acid, 8-12 ft/lbs (10.8 - 16.3 Newton-meters) which causes burns to skin. -
Page 25: Remove Squeegee
REMOVE SQUEEGEE - 25 - FC-RIDERS-v2-OP-EN v22.235... -
Page 26: Adjust Side Squeegee
ADJUST SIDE SQUEEGEE - 26 - FC-RIDERS-v2-OP-EN v22.235... -
Page 27: Adjust Squeegee
ADJUST SQUEEGEE 5/16'' 9/16'' 1/2'' (RH) (LH) 5/16'' 1/2'' 9/16'' 9/16'' - 27 - FC-RIDERS-v2-OP-EN v22.235... -
Page 28: Transportation - Forward
TRANSPORTATION - FORWARD 0 - 3.3mph (0 - 5.3 kph) - 28 - FC-RIDERS-v2-OP-EN v22.235... -
Page 29: Transportation - Reverse
TRANSPORTATION - REVERSE 0 - 1.6mph (0 - 2.6 kph) - 29 - FC-RIDERS-v2-OP-EN v22.235... -
Page 30: Fill Solution Tank
FILL SOLUTION TANK DANGER EXPLOSION RISK! FLAMMABLE MATERIALS CAN CAUSE AN EXPLOSION OR FIRE. DO NOT USE FLAM- MABLE MATERIALS IN TANK OR PICK UP. TO AVOID DAMAGE TO THIS MACHINE: • USE APPROVED DETERGENTS ONLY • WATER TEMPERATURE MUST NOT EXCEED 130˚F/ 54˚C •... -
Page 31: Operation - Scrubbing
OPERATION - SCRUBBING See page 7 for military grade controls See page 7 for Legacy controls See page 10 for Touch Screen Controls 33 Gal. ( 124 l ) 33 Gal. ( 124 l ) < 130°F / 54°C < 130°F / 54°C - 31 - FC-RIDERS-v2-OP-EN v22.235... -
Page 32: Draining Recovery Tank
WASTE WATER DRAINS ONLY! DRAINING RECOVERY TANK WASTE WATER DRAINS ONLY! NOTICE Drain “clean” Solution & “dirty” Recovery solution into APPROvED drains - 32 - FC-RIDERS-v2-OP-EN v22.235... -
Page 33: Draining Solution Tank
WASTE WATER DRAINS ONLY! DRAINING SOLUTION TANK WASTE WATER DRAINS ONLY! NOTICE Drain “clean” Solution & “dirty” Recovery solution into APPROvED drains - 33 - FC-RIDERS-v2-OP-EN v22.235... -
Page 34: Flushing Recovery Tank
FLUSHING RECOVERY TANK - 34 - FC-RIDERS-v2-OP-EN v22.235... -
Page 35: Clean Drain Saver & Vac System
CLEAN DRAIN SAVER & VAC SYSTEM - 35 - FC-RIDERS-v2-OP-EN v22.235... -
Page 36: Clean Cylindrical Hopper
CLEAN CYLINDRICAL HOPPER - 36 - FC-RIDERS-v2-OP-EN v22.235... -
Page 37: Remove Disk Brushes
REMOVE DISK BRUSHES Rotate after 25 hrs Replace brush when fibers reach 1/4 inch in length - 37 - FC-RIDERS-v2-OP-EN v22.235... -
Page 38: Remove Cylindrical Brushes
REMOVE CYLINDRICAL BRUSHES Rotate after 25 hrs Replace brush when fibers reach 1/4 inch in length - 38 - FC-RIDERS-v2-OP-EN v22.235... -
Page 39: Parking Brake
PARKING BRAKE WARNING Do not park this machine on ramps or slopes. Always park this machine on a level, hard surface. Do not operate this machine outdoors or on uneven surfaces. WARNING Understand the dynamic braking system before you operate the machine on ramps. Machine may coast. - 39 - FC-RIDERS-v2-OP-EN v22.235... -
Page 40: Battery Chargers
Console / WET / Domestic Chargers: AC Power IN: 120vAC / 60Hz DC Power OUT: Pilot - 36vDC / 25A GTX - 36vDC / 25A / 35A GTR - 36vDC / 35A Please refer to OEM Charger Operating Instructions for more information. -
Page 41: P&G Controller Common Error Codes
PG Drives Trio+ Common Diagnostic Codes P&G CONTROLLER COMMON ERROR CODES Below are common diagnostic codes and some typical causes / remedies. If the information provided in the "Correction" section does not cure the code, seek technical support from your local authorized RPS Corporation distributor. Diagnostic Code Cause Correction 1501... -
Page 42: Touch Screen Error Codes
TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy Vacuum motor current VACUUM_SOFTWARE_OV soft The vacuum motor current has The vacuum motor is over software limit exceed the software limit disabled Squeegee motor SQUEE_HARDWARE_OV soft The squeegee motor current has The squeegee actuator is current over hardware exceed the absolute hardware... -
Page 43: Touch Screen Error Codes
TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy HARD_FAULT Flag used to define a show-stop- per failure requiring a power cycle SOFT_FAULT Flag used to define an error that may disable a device but keep the rest of the machine operational NO_ERROR Used internally... -
Page 44: Touch Screen Error Codes
TOUCH SCREEN ERROR CODES Error Internal Label Code Type Description Action Remedy Brake fault BRAKE_FAULT hard An illegal voltage has been read The machine is disabled from the brake feedback circuit Alarm fault ALARM_FAULT soft Auxilliary output 1 fault AUX_1_FAULT soft Auxilliary output 2 fault AUX_2_FAULT... -
Page 45: Military - Status Light Codes
MILITARY GRADE CENTRAL COMMAND - STATUS LIGHT CODES Status Light Guide Below is a list of self-help actions. Try to use this list before you contact your service agent. Go to the number in the list which matches the number of indicator light flashes and follow the instructions. 1 Flash The battery needs charging, there is a bad connection to the battery or dependent on programming, may indicate that the battery lockout function is active and the controller is... -
Page 46: Pm Sheet
PM SHEET GTX PM RECORDS CUSTOMER INFORMATION CUSTOMER EMAIL ADDRESS PHONE CITY STATE CONTACT MACHINE INFORMATION MODEL #: SERIAL #: WORK ORDER#: HOUR METER (Key): CHASSIS HOUR METER: HOUR METER (Traction): RE-CHARGE COUNTER: HOUR METER (Scrub): ISOLATOR HOUR METER: HOUR METER (Vac): NOTE: Isolators need to be replaced on Scrubber Machines at 1000 Hours or Annually BATTERY CONDITION CELL 1... - Page 47 PM SHEET PAGE BUTTON BRUSH PRESSURE TOGGLE MANAGERS LOCK OUT REVERSE SWITCH BRUSH SWITCH SOLUTION +/- SWITCH SOLUTION SOLENOID LOW SOLUTION LIGHT BRUSH DECK LIFT SYSTEM BRUSH MOTORS VACUUM SWITCH VACUUM MOTOR PERFORMANCE OFF-BOARD VAC SWITCH SQUEEGEE LIFT SYSTEM SQUEEGEE ADJUSTMENT PITCH AND HEIGHT SQUEEGEE BLADES DRAIN HOSE AND PLUG SIDE BROOM OPERATION...
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- Page 50 1711 South Street Racine, WI 53404 www.tomcatequip.com 262-681-4060 © RPS Corporation 2022...
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