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Automobile
2004 Jetta
Introduction manual
Table Of Contents - Volkswagen 2004 Jetta Introduction Manual
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Service manual
(4954 pages)
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Table Of Contents
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Table Of Contents
3
Course Introduction
5
Technical Specifications
8
Weights And Exterior Dimensions
8
Interior Dimensions
9
Body
10
Chassis Construction
10
Static And Dynamic Rigidity
10
Laser Weld Technology
10
B-Pillar
11
Exterior Parts
12
Front Bumper
12
Headlights
12
Exterior Rearview Mirrors
13
Tail Lights
13
Windows
14
Windshield
14
Areas
14
Rear Window
15
Hood Latch Cable
16
Emergency Release Mechanism
17
New Door Design
18
Mounting Rails
19
Internal Door Components
19
Seat Design Features
20
Front Seats
20
Rear Seats
21
Storage Areas
22
Front Storage
22
Overhead Storage
22
Door Storage
22
Center Console Storage
23
Trunk Storage
23
Spare Tire Area Storage
23
Passenger Safety
24
Two-Stage Airbags
26
Advanced Airbag System
26
Active Front Seat Head Restraints
27
Rear Side (Head) Airbags
28
Seat Belts
28
Side Airbag Crash Sensors
29
Sensor Signal
29
Sensor Failure
29
Sensor Function
29
Engines
30
2.5L/150 Hp 5-Cylinder Engine With 4-Valves Per Cylinder
30
Engine Block
31
Engine Crankshaft
31
Dual Overhead Cam Head
32
Timing Chains
33
Intake Manifold
34
Exhaust Manifold
34
Engine Cover/Air Filter Housing
35
Vacuum Pump
35
Engine Control System–Input/Output Diagram
36
Crankshaft Seal Flange With Integrated Engine Speed Sensor Wheel
37
2.0L/200 Hp 4-Cylinder Turbo Fsi Engine With 4-Valves Per Cylinder
38
Crankshaft
39
Engine Balancer Shaft
40
Final Drive Sprocket
41
Toothed Belt Drive
42
Cylinder Head
43
Crankcase Ventilation
44
Exhaust Turbocharger/Manifold Module
45
Charge Air Ducting And Boost Pressure Control
47
Overrun Air Divert Control
48
Cooling System
49
Tumble Flaps
50
Fuel Supply
51
Actuators And Sensor Diagram
52
1.9L/105 Hp Tdi Engine With 2-Valve Technology
54
Pedal Assembly
55
Clutch Position Sensor G476
55
Accelerator Pedal Position Sensors G79 And G185
55
Automatic Transmission
56
6-Speed Direct Shift Gearbox (Dsg) 02E
56
6-Speed Automatic Transmission 09G
57
Suspension Features
58
Electrical System
60
Fuse And Relay Locations
60
Mounting Locations
60
Can Networking Concept
62
Networked Control Modules
62
Air Conditioning Systems
64
Dual Zone Climatronic
64
Climatic System
65
Interface With The Air Conditioner
65
Heating And Air Conditioning
66
Dual Zone Climatronic System
66
Floating Mount Installation
67
Functions Of The Systems In Overview
68
Air Distribution System
69
Storage Box Cooling
71
Overview Of The Dual Zone Climatronic/Climatic System
72
Function Diagram - Air Conditioning Systems
74
Interior Temperature Sensor
76
Actuators
78
Fresh Air Blower Controller Activation
78
Radio And Navigation Systems
79
Mfd 2 Radio Dvd Navigation System
80
Special Tools
81
Service
81
New Special Tools
82
Knowledge Assessment
84
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