Nobles 265XP 608338 Operator And Parts Manual

Nobles 265XP 608338 Operator And Parts Manual

Automatic floor scrubber
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Model No.:
608338
608339 – Pac
609246 – Can. Pac
NOBLES
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
CUSTOMER SERVICE: 1-800-365-6625
FAX: 1–800–678–4240
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265XP
Automatic Floor Scrubber
Operator and Parts Manual
Rev. 00 (09-99)
608370

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Summary of Contents for Nobles 265XP 608338

  • Page 1 265XP Automatic Floor Scrubber Model No.: Operator and Parts Manual 608338 608339 – Pac 609246 – Can. Pac NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U.S.A. 608370 CUSTOMER SERVICE: 1-800-365-6625 FAX: 1–800–678–4240 Rev. 00 (09-99) Home Find... Go To..
  • Page 2: Table Of Contents

    The machine is operated with reasonable care. E1999 Tennant Company Printed in U.S.A. The machine is maintained regularly per the Nobles is a registered United States trademark of Tennant Company machine care instructions provided. The machine is maintained with supplied or equivalent parts.
  • Page 3: Safety Precautions

    OPERATION 5. When servicing machine: SAFETY PRECAUTIONS – Avoid moving parts. Do not wear loose jackets, shirts, or sleeves. – Block machine tires before jacking This machine is intended for industrial and machine up. commercial use. It is suited to scrub hard floors in an –...
  • Page 4 OPERATION The following safety labels are mounted on the machine in the locations indicated. If these or any label become damaged or illegible, install new labels in their place. FLAMMABLE SPILLS LABEL – LOCATED ON THE LID OF THE FOR SAFETY LABEL – SOLUTION TANK.
  • Page 5: Controls And Instruments

    OPERATION CONTROLS AND INSTRUMENTS A. Steering Handles B. Solution Flow On/Off Switch C. Solution Flow Control Knob D. Key Switch E. Battery Meter F. On/Off Pilot Light (Green) G. Solution Pilot Light (Blue) H. Pad Pressure Meter Brush Pressure Switch (Up/Down) J.
  • Page 6: Operator Responsibility

    OPERATION OPERATOR RESPONSIBILITY RECEIPT OF MACHINE The operator’s responsibility is to take care of the Carefully check carton and machine for signs of daily maintenance and checkups of the machine to damage. If damaged, file claim with carrier keep it in good working condition. The operator must immediately.
  • Page 7: Squeegee Tool Installation

    OPERATION Remove the clear lid from the solution tank (operator’s left) and pour solution to the fill line located inside the tank. If powdered chemicals are being used, mix the chemical with water before putting it in the tank. This will help prevent clogging of plumbing, valves, etc.
  • Page 8: Est Switch (Option)

    OPERATION To begin scrubbing, simply twist the handle grips forward. The machine will begin to move forward and the brushes will start spinning. Brushes will stop approximately 2 seconds after the grips are released. NOTE: While scrubbing, check the needle position of the brush pressure meter.
  • Page 9: Emptying The Tanks

    OPERATION FOR SAFETY: Before leaving or servicing The recovery tank should be flushed with clear water machine, stop on level surface and turn off under pressure after each use to prevent a building machine. up of heavy debris. If your machine is equipped with foam filled tires, strong cleaning solutions will cause the tire to ”bleed”...
  • Page 10: Squeegee Blade Replacement

    OPERATION SQUEEGEE BLADE REPLACEMENT OTHER USES FOR THE MACHINE Once the wiping edge has worn round, the blade will High Volume Water Pick Up no longer wipe the floor dry. The wiping blade has four (4) usable edges. Once they are all used, a new For high volume, high performance water pick up in replacement blade kit should be installed, not just the circumstances such as floods:...
  • Page 11: Routine Maintenance

    OPERATION ROUTINE MAINTENANCE MAINTENANCE CHART No. Of Service Description Procedure Points Interval Daily Squeegee Check for damage and wear Check deflection Scrub brush or pad Check for damage and wear Recovery tank Clean Recovery tank, ESt mode* Clean ESt filter Recovery tank float screen Clean Solution tank, ESt mode*...
  • Page 12: Daily Maintenance

    OPERATION DAILY MAINTENANCE BEFORE EACH USE MAKE SURE THE CHARGER HAS TURNED ”OFF” by assuring the needle on the charger is at ”0.” Unplug the charger from the wall receptacle, then disconnect the charge from the machine (Figure 9). FIG. 10. Locate the recovery tank filter inside the tank, directly below the float shut off.
  • Page 13: Charging The Batteries

    OPERATION CHARGING THE BATTERIES WEEKLY MAINTENANCE 1. Push the machine to a flat, dry surface in a well ventilated area. 2. Turn the machine power off. Inspect the scrub head skirt for adjustment and wear. For proper adjustment, the skirt should be resting on FOR SAFETY: Before leaving or servicing the floor, with the brushes at the desired pressure.
  • Page 14: Quarterly Maintenance

    OPERATION OPTIONAL KITS AND ATTACHMENTS The following options are available, at an additional cost, for field or factory installation. FOAM FILLED TIRES A softer tire used on rough or grouted tile floors, or where extra traction is needed. Field installation is available.
  • Page 15: Trouble Shooting

    OPERATION TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Key switch is off. Turn key to ”ON”. Batteries discharged. Charge batteries. Loose or corroded battery cables. Clean and lubricate. Electrical malfunction Electrical malfunction. Electrical malfunction. Contact Service Center for assis Contact Service Center for assis- Contact Service Center for assis tance...
  • Page 16 OPERATION TROUBLE SHOOTING –continued PROBLEM CAUSE SOLUTION Poor vacuum pick up. Recovery tank lid not properly Insure float housing is in place and sealed. locked. Filter cage screen plugged. Clean. Recovery tank drain hose left open. Replace cap. Hole or leak in vacuum hose. Repair or replace.
  • Page 17: Specifications

    OPERATION SPECIFICATIONS GENERAL MACHINE DIMENSIONS/CAPACITIES Item Dimension/Capacity Overall length 1651 mm (65 in) Width (less squeegee) 610 mm (27 in) Height 1118 mm (43.5 in) Scrub brush diameter 343 mm (13.5 in) Squeegee width 800.1 mm (31.5 in) Scrubbing path width 660 mm (26 in) Solution tank capacity 94.6L (25 gal)
  • Page 18: Standard Parts

    STANDARD PARTS Drive Carriage Assembly 265XP (03-99) Home Find... Go To..
  • Page 19 STANDARD PARTS Drive Carriage Assembly Ref. Part No. Description Qty. 611 015 000 Carriage Weldment 140506 Nut, Hex, Std., .31”–18 140015 Washer, Lock, Spring 069 764 080 Key, 0.25” x 0.25” x 0.75” 069 762 427 Motor, Drive, .45 HP 575037 Clip, Cable 611 333 000...
  • Page 20: Machine Frame (Front)

    STANDARD PARTS Machine Frame (Front) 265XP (03-99) Home Find... Go To..
  • Page 21 STANDARD PARTS Machine Frame (Front) Ref. Part No. Description Qty. 626063 Counter Weight 626008 Frame Weldment 200 031 544 Screw, Hex Hd., M10 x 25 200 055 343 Screw, Pan Head Slot M04 x 12mm 069 764 060 Screw, Truss Hd., .31–18 x .75” 621443 Chain, Drain Plug 130041...
  • Page 22: Machine Frame (Rear)

    STANDARD PARTS Machine Frame (Rear) 265XP (03-99) Home Find... Go To..
  • Page 23 STANDARD PARTS Machine Frame (Rear) Ref. Part No. Description Qty. 626008 Frame, Weldment 140026 Washer, Plain, ANSI–A, #06, ZP 069 760 093 Washer, Lock, Spring, ANSI, #08, ZP 069 762 159 Nut, Hex, Std., #06–32 UNC, ZP 069 764 009 Switch, Snap, 24A, Lever, SPNO &...
  • Page 24: Scrubber Head Assembly

    STANDARD PARTS Scrubber Head Assembly 265XP (03-99) Home Find... Go To..
  • Page 25 STANDARD PARTS Scrubber Head Assembly Ref. Part No. Description Qty. 069 762 427 Motor, Drive, .45 HP 612468 Gasket, End Bell 069 760 082 Washer, Plain, ANSI–A, .25” Wide, ZP 140016 Washer, Lock, Spring, ANSI, .25” Wide, ZP, M06 069 760 108 Screw, Hex Hd., –20 UNC x .88”, SS 626083...
  • Page 26: Scrubber Head Mounting

    STANDARD PARTS Scrubber Head Mounting Machine Frame Ref. Part No. Description Qty. 611 272 000 Screw, Hex Hd., –20 UNF x 4.5 069 760 450 Arm Head 611 271 000 Spring Holder 069 762 067 Spring, Comp., 1.00” OD, .50” ID, 2.00” LG 069 760 449 Arm Head 069 767 162...
  • Page 27: Squeegee Assembly

    STANDARD PARTS Squeegee Assembly SQUEEGEE BLADE KIT #199 201 017 (Includes Items 10, 18, and 19) Ref. Part No. Description Qty. 469 764 914 Asm, Squeegee 26” 069 760 092 Screw, Hex Hd., .31–18 UNC x 1.75” 069 760 082 Washer, Plain, ANSI–A, .25”...
  • Page 28: Squeegee Arm Assembly

    STANDARD PARTS Squeegee Arm Assembly Machine Frame (Ref) 265XP (03-99) Home Find... Go To..
  • Page 29 STANDARD PARTS Squeegee Arm Assembly Ref. Part No. Description Qty. 601731 Kit, Squeegee Swivel Arm Replacement (Includes #1 – 29) 069 764 065 Pin, Clevis .38” Dia x 4.62” 578421 Pin, Cotter .12” x 1.00” 579144 Washer, Flat 630095 Bearing, Flange 231072 Bracket, Squeegee Swivel 200 032 503...
  • Page 30: Control Console Assembly

    STANDARD PARTS Control Console Assembly Î Î Î Î Î Î Î Î Î Î Î Î 265XP (03-99) Home Find... Go To..
  • Page 31 STANDARD PARTS Control Console Assembly Ref. Part No. Description Qty. 610026 Meter, Battery 36VDC 611411 Meter, Pad Pressure, 19 Amp 36VDC 130785 Switch, Keylock 069 762 236 Key, Illinois F315 Doublesided 602018 Kit, Replacement For Singlesided Keys 626114 Light, Pilot, Green 36V 626121 Knob, Water Valve 626101...
  • Page 32: Tank Assembly

    STANDARD PARTS Tank Assembly Ï Ï Ï Ï Ï Ï Ï Ï Ï Ï 265XP (03-99) Home Find... Go To..
  • Page 33 STANDARD PARTS Tank Assembly Ref. Part No. Description Qty. 600385 Screw, Pan Head Phil., M6 x 20 069 762 445 Label, Info, Attention: Hot Water 578729 Decal, Read Manual 630055 Cover, Tank 630367 Gasket, Recovery Tank Cover 626006 Console, 265 579210 Washer, Flat, 6.4mm x 18.0 x 1.5 140016...
  • Page 34: Electrical Panel

    STANDARD PARTS Electrical Panel Î Î Î Î Î Î Î Î Î Î Î Î 265XP (03-99) Home Find... Go To..
  • Page 35 STANDARD PARTS Electrical Panel Ref. Part No. Description Qty. 20796 Circuit Breaker, 17 AMP 611 110 000 Circuit Breaker, 10 AMP 069 764 092 Circuit Breaker, 15 AMP 572 011 000 Circuit Breaker, 19 AMP 601091 Fuse, 2 AMP, 3AG, Fast Blow 578418 Fuseholder, Bayonette 626007...
  • Page 36: Electrical Panel (Cont'd.)

    STANDARD PARTS Electrical Panel (cont'd.) Ref. Part No. Description Qty. 611 157 000 Contactor, 36VDC, 100A, SPNO, #120 140012 Washer, Plain, ANSI–A, #12 Wide, ZP 069 762 005 Washer, Lock, Spg., ANSI, #10, ZP 578 141 000 Screw, Pan Head, Phil, M05 x 10, DIN7985, SS 626007 Electrical Panel (Ref) 069 760 440...
  • Page 37: Battery Group

    Rod, Hood Support 626 109 Bracket, Rod Retaining 578 141 000 Screw, Pan Phl M5x10 069 762 005 Washer, Lock 608189 Decal, Nobles Logo 626 019 Battery Tray 069 764 220 Clamp, Hose 612 235 000 Hose, 11/16 x 460MM 626 076...
  • Page 38: Breakdowns

    BREAKDOWNS Pad Motor & Drive Motor Ref. Part No. Description Qty. 069 762 427 Motor, 36V, .5hp, 320rpm (Complete) 611 284 000 Asm., Lead 611 288 000 Bracket, Commutator 611 287 000 Asm., Brush (Must order 4) Set Of 4 611 283 000 Asm., Brush Board (Includes 3 &...
  • Page 39: Options

    OPTIONS Wall Roller Kit Front Right Corner of Machine Ref. Part No. Description Qty. 626708 Kit, Wall Roller 626020 Bracket, Wall Roller, LH 626091 Bracket, Wall Roller, RH 200 160 017 Nut, Hex, Standard, M08–1.00 626140 Spanner, 9.53x25.4,x30.0 626021 Roller, Upper 612 161 000 Washer, Flat, 13.4 x 21.8 200 031 501...
  • Page 40: Est Option Components

    OPTIONS ESt Option Components Harness CONNECTOR SENSOR BATTERY LEVEL METER TIMER Î Î Î Î Î Î Ref. Part No. Description Qty. 626700 Kit, Extended Scub 626102 Timer, 36VDC, Range – 30 Sec. 578 008 000 Screw, M05 x 31.3 140283 Nut, Lock M05 039 705 081...
  • Page 41 BATTERY INSTALLATION WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open when charging. FOR SAFETY: When servicing machine, wear protective gloves when handling batteries or battery cables. Avoid contact with battery acid.
  • Page 42: Electrical Diagrams

    ELECTRICAL DIAGRAMS Wiring Diagram –44A– GRN –44A– GRN –82– RED –44– –15– BLK –40– GRN –24– GRN BAT. –10– GRN –37– BLK –37A– BLK – METER –80– BLUE –34– BRUSH –16– BLUE – METER –11– BLK –10– GRN ”POWER” –74– ORG –16–...
  • Page 43: Ladder Diagram

    ELECTRICAL DIAGRAMS Ladder Diagram CHARGER PLUG –RED– –BLK– 36 VDC – –2– –RED– –1––BLK– MAIN MASTER CHARGER PLUG BREAKER KEY SW. MICROSWITCH –8––RED– –24––GRN– –37––BLK– –28– –4– BATT. –RED– –RED– METER 15 AMP N.C. –11––BLK– –10––GRN– SCRUB HEAD DECREASE ”POWER” UPPER LIMIT PRESS.

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