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Manuals
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Honda Manuals
Motorcycle
C50
Shop manual
Honda C50 Shop Manual
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Shop manual
(70 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Engine Features
Features
Overhead Camhaft (OHC)
Frame (C50, C50M, C65, C65M)
Frame (S50, S65)
2 Special Tools
Engine View
3 Engine
Engine Description
Engine Removal
Power Transmission System
Engine Installation
Engine Mounting Bolts View
Installing Direction of Joint Link
Temporary Installation View
Lubrication System
Oil Pump Disassembly
Oil Pump Principle
Cylinder Head Design
Oil Pump Inspection
Cylinder Head Combustion Chamber View
Cylinder Head Disassembly
Cylinder Head Inspection and Repair
Cylinder Head Reassembly
Torquing Sequence of Cylinder Head
Exhaust Valve, Values Are for C50, C50M, S50
Inlet and Exhaust Valve Guide Table
Inspection of Valve Contact Area
Valve Seat Contact Surface
4 Camshaft
Inlet Valve, Values Are for C50, C50M, S50 - Table
Outer Valve Spring Table
Inner Valve Spring Table
Valve Timing Diagram
Camshaft Construction (Oil Passage)
Cam Contour
Cylinder Disassembly
Camshaft Inspection
Cam Sprocket Teeth Base Contour
Cylinder Cross Section
6 Piston
Cylinder Inspection
Cylinder Reassembly
Cylinder Dimensions
7 Piston Ring
Cylinder Offset Diagram
Piston Ring Diagram
Piston Ring Sealing and Oil Scraping Function Diagram
Piston and Piston Ri Ng Inspection
Piston Dimensions Diagram
Piston Ring Disassembly
Piston Ring Groove Dimensions Diagram
Measuring Piston Ring Tension
Piston Compression Rings (Top and Second) Diagram
Piston Oil Ring for C50, C50M, S50 - Diagram
Piston Pin Clearance Diagram
8 Valve Operating Mechanism
Valve Operating Mechanism Disassembly
Valve Operating Mechanism Inspection
Arrow Marking on Piston Head View
Cam Chain Tensioner
Valve Operating Mechanism Reassembly
Removing the Valve Rocker Arm
Removing Valve Cotter
Cam Chain Tensioner Disassembly
Cam Chain Tensioner Inspection
Cam Chain Tensioner Reassembly
Right Crankcase Cover
Clutch
Right Crankcase Cover Disassembly
Right Crankcase Cover Reassembly
Clutch Assembly and Oil Passage Diagram (S50, S65)
Clutch Disassembly
Clutch Inspection
Clutch Center Guide Diagram
Primary Drive Gear Diagram
Clutch Reassembly
Crankcase
Breather
R & L Crankcase View
Crankshaft Disassembly
Breather Functional Diagram
Crankshaft Inspection
Measuring Crankshaft Alignment
Measuring Axial Clearances
Timing Sprocket Teeth Root Contour
Transmission
Gearing Arrangement for C50, C50M, C65, C65M
Crankshaft Reassembly
Assemblying R Crankcase
Transmission Disassembly
Transmission Inspection
Counter Shaft Dimension Diagram
Clearance between Counter Shaft and Counter Shaft Third Gear
Kickstarter
Shift Fork Diagram
Thrust Washer Diagram (C50, C50M, C65, C65M)
Kickstarter Disassembly
Kickstarter Inspection
Kickstarter Reassembly
Component Parts of Kickstarter View
Carburetor (C50, C50M, C65, C65M)
Carburetor Sectional Diagram
Air System
Fuel System
Main System
Carburetor Cross Sectional Diagram
Float Chamber
Choke (Starting)
Function of the Respective Components
Main Jet
Air Jet
Needle Jet
Jet Needle
Throttle Valve
Slow Jet
Adjusting the Carburetor
High Speed Adjustment
Adjusting the Intermediate Speed
Air Screw
Adjusting the Slow Speed
Adjusting the Idle
Carburetor (S50, S65) Diagram
Air Flow
Fuel Flow
Float Chamber (S50 and S65)
Choke (Starting System)
Adjusting the Fuel Level
Fuel Level Gauge Diagram
Carburetor Setting Table
Frame
Handle
Steering Handle Disassembly
Steering Handle Inspection
Steering Handle Reassembly
Front Fork Disassembly
Front Fork Inspection
Front Fork Reassembly
DI Sassembly
Frame
Front Cushion Diagram
Front Cushion Construction
Front Cushion Disassembly
Staking the Pivot Dust Seal Cap
Rear Cushion Diagram
Front Cushion Inspection
Front Cushion Reassembly
Characteristic of Front Cushion Spring Diagram
Front Wheel Disassembly
Front Wheel Cross Section Diagram
Removing Front Brake Shoe
Removing Speedometer Gear
Front Wheel Inspection
Front Wheel Reassembly
Measuring Wheel Runout Diagram
Measuring Brake Drum Diameter
Rear Wheel Cross Section Diagram
Tire Air Pressure
Installed Angle of Valve Stem View
Installing 6202 R Ball Bearing by Driving
Rear Wheel Construction
Rear Wheel Disassembly
Rear Wheel Inspection
Measuring Brake Lining
Rear Brake Disassembly
Rear Brake Inspection
Rear Brake Reassembly
Measuring Brake Pivot Pipe Diameter
Rear Fork Disassembly
Rear Fork Inspection
Play in the Break Pedal
Measuring Pivot Rubber Bushing
Drive Chain Disassembly
Drive Chain Inspection
Rear Fork Reassembly
Air Cleaner
Air Flow through Air Cleaner Diagram
Drive Chain Reassembly
Chain Adjuster Mark View
Frame Body
Air Cleaner Construction
Air Cleaner Disassembly
Air Cleaner Inspection
Muffler and Exhaust Pipe
Frame Body and Electrical Equipment Installation Diagram
Muffler Cross Section and Gas Flow Diagram (C50, C50M, C65, C65M)
Muffler Cross Section and Gas Flow Diagram (S50, S65)
Electrical System
Starting System - C50M, C65M
Starter Characteristics
Starting Circuit Diagram
Use of the Starter
Starter Troubleshooting and Repair
Starter Performance Chart
Starter Wiring
Charging System
A.C. Generator
Ignition Coil Spark Characteristic C50M, C65M
A.C. Generator Performance Chart (C50M, C65M)
Flywheel, A.C. Generator and Ignition Coil
A.C. Generator (for C50M, C65M)
Table of Specifications and Performance
Inspecting Sparkling Performance
Testing Spark Plug Firing
Testing Ignition Coil
Measuring Resistance
Spark Plug Adjustment
Spark Advancer
Flywheel Generator Troubleshooting
Battery View
Battery Construction
Inspecting the Spark Advancer
Spark Advance Performance Chart
Battery: Instruction on Use and Servicing
Procedure for Changing Rates
Specific Gravity and Residual Capacity Chart
Electrolyte Level Indicator View
Battery: Servicing During Use
Battery Charging Procedure
Battery Troubleshooting and Preventative Maintenance
Battery Troubleshooting and Corrective Action
Spark Plug Application
Heat Range of the Spark Plug
Construction of Spark Plug - Diagram
Heat Range of Spark Plug - Diagram
Spark Plug Reach
Spark Plug Electrode Diagram
Sooty Plug View
Overheated Plug View
Turn Signal Lamp Installation
Flasher Relay View
Flashing Circuit Diagram
Main Spark Plug Troubleshooting and Corrective Action
Headlight Trouble and Corrective Action
Horn
Flashing Trouble and Corrective Action
Turn Signal Lamp Spring Contact Holder View
Selenium Rectifier
Battery Installation
Fuse View
Adjusting the Horn - Illustration
Selenium Rectifier Installation and Handling
Damages to Selenium Wafer
Selenium Rectifier Installation Instruction
Connecting the Test Leads
Speedometer
Inspecting the Selenium Rectifier
Periodic Adjustment
Maintenance Inspection
Engine Adjustment - Measuring Compression
Tappet Adjustment
Ignition Timing Adjustment
Valve Clearance
Alignment of the "F" Timing Mark
User of Service Tester
Checking the Operation of the Spark Advancer with a Tachometer
Filing Breaker Point Contact - Illustration
Contact Points
Spark Plug Adjustments
Insufficient Breaker Point Gap
Excessive Beraker Point Gap
Fuel Supply System
Fuel Strainer Cleaning
Fuel Cock Lever View
Fuel Tank Cap Cross Section
Oil Filter Screen Cleaning
Fuel Flow through the Fuel Cock Diagram
Air Cleaner Cleaning
Clutch Adjustment (S50, S65)
Lever Play (S50, S65)
Removing Air Cleaner Cover
Carburetor Cleaning and Adjustment
Idle Adjustment
Lubricating
Parts Not Requiring Periodic Oil Change or Lubrication
Engine Oil Change
Oil Level Gauge View
Drive Chain Adjustment
Greasing
Oil Brand and Grade
Lubrication
Front Brake Adjustment
Rear Brake Adjustment
Muffler Cleaning
Spoke Torquing
Battery Inspection
Electrolyte Level
Security Inspection of Parts (C50, C50M, C65, C65M)
Damaged and Dirty Battery Cable Connector
Specific Gravity
Torquing Points on Left Side
Security Inspection of Parts (S50, S65)
Torquing Points on Right Side
Periodic Inspection and Servicing
Daily Inspection
Periodic Inspection
Troubleshooting
Main Engine Trouble
Condenser Test Method
Condenser Measurement
Carburetor Cross Section Diagram
Adjusting the Idling
Carburetor Cross Section View
Engine Noise
Steering Stem Troubleshooting
Trouble Shooting
Clutch System
Gear Change System
Suspensions Troubleshooting
Brake System Troubleshooting
Drive Chain Troubleshooting
Specifications
Engine Performance (C 50)
Running Performance (C 50)
Engine Performance (C 65)
Running Performance (C 65)
Engine Performance (C 65M)
Running Performance (C 65M)
Engine Performance (S 50)
Running Performance (S 50)
Engine Performance (S 65)
Running Performance (S 65)
Dimensional Drawing
Wiring Diagram (C50, C65)
Wiring Diagram (C50M, C65M)
Wiring Diagram (S50, S65)
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ANUAL
.
HONDA 5
SERIES
MODELS CSO, CSO
AND
SSO
HON
~
65 SERIES
MODE S C65 C65
o
565
.
,
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Table of Contents
Troubleshooting
Use of the starter
71
Spark advancer
75
Battery: servicing during use
78
Battery troubleshooting and corrective action
79
Turn signal lamp installation
82
Troubleshooting
104
Engine noise
109
Suspensions troubleshooting
111
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This manual is also suitable for:
C50m
S50
S65
C65
C65m
50 series
...
Show all
65 series
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