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Honda C65 Manuals
Manuals and User Guides for Honda C65. We have
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Honda C65 manuals available for free PDF download: Shop Manual
Honda C65 Shop Manual (128 pages)
Brand:
Honda
| Category:
Motorcycle
| Size: 45.57 MB
Table of Contents
Table of Contents
4
Engine Features
9
Features
9
Overhead Camhaft (OHC)
9
Frame (C50, C50M, C65, C65M)
11
Frame (S50, S65)
13
2 Special Tools
14
Engine View
16
3 Engine
17
Engine Description
18
Engine Removal
18
Power Transmission System
18
Engine Installation
19
Engine Mounting Bolts View
19
Installing Direction of Joint Link
19
Temporary Installation View
19
Lubrication System
20
Oil Pump Disassembly
20
Oil Pump Principle
20
Cylinder Head Design
21
Oil Pump Inspection
21
Cylinder Head Combustion Chamber View
22
Cylinder Head Disassembly
22
Cylinder Head Inspection and Repair
23
Cylinder Head Reassembly
23
Torquing Sequence of Cylinder Head
23
Exhaust Valve, Values Are for C50, C50M, S50
24
Inlet and Exhaust Valve Guide Table
24
Inspection of Valve Contact Area
24
Valve Seat Contact Surface
24
4 Camshaft
25
Inlet Valve, Values Are for C50, C50M, S50 - Table
25
Outer Valve Spring Table
25
Inner Valve Spring Table
25
Valve Timing Diagram
26
Camshaft Construction (Oil Passage)
26
Cam Contour
26
Cylinder Disassembly
27
Camshaft Inspection
27
Cam Sprocket Teeth Base Contour
27
Cylinder Cross Section
27
6 Piston
28
Cylinder Inspection
28
Cylinder Reassembly
28
Cylinder Dimensions
28
7 Piston Ring
29
Cylinder Offset Diagram
29
Piston Ring Diagram
29
Piston Ring Sealing and Oil Scraping Function Diagram
29
Piston and Piston Ri Ng Inspection
30
Piston Dimensions Diagram
30
Piston Ring Disassembly
30
Piston Ring Groove Dimensions Diagram
30
Measuring Piston Ring Tension
31
Piston Compression Rings (Top and Second) Diagram
31
Piston Oil Ring for C50, C50M, S50 - Diagram
31
Piston Pin Clearance Diagram
31
8 Valve Operating Mechanism
32
Valve Operating Mechanism Disassembly
32
Valve Operating Mechanism Inspection
32
Arrow Marking on Piston Head View
32
Cam Chain Tensioner
33
Valve Operating Mechanism Reassembly
33
Removing the Valve Rocker Arm
33
Removing Valve Cotter
33
Cam Chain Tensioner Disassembly
34
Cam Chain Tensioner Inspection
34
Cam Chain Tensioner Reassembly
34
Right Crankcase Cover
34
Clutch
35
Right Crankcase Cover Disassembly
35
Right Crankcase Cover Reassembly
35
Clutch Assembly and Oil Passage Diagram (S50, S65)
35
Clutch Disassembly
36
Clutch Inspection
36
Clutch Center Guide Diagram
36
Primary Drive Gear Diagram
36
Clutch Reassembly
37
Crankcase
37
Breather
37
R & L Crankcase View
37
Crankshaft Disassembly
38
Breather Functional Diagram
38
Crankshaft Inspection
39
Measuring Crankshaft Alignment
39
Measuring Axial Clearances
39
Timing Sprocket Teeth Root Contour
39
Transmission
40
Gearing Arrangement for C50, C50M, C65, C65M
40
Crankshaft Reassembly
40
Assemblying R Crankcase
40
Transmission Disassembly
41
Transmission Inspection
41
Counter Shaft Dimension Diagram
41
Clearance between Counter Shaft and Counter Shaft Third Gear
41
Kickstarter
42
Shift Fork Diagram
42
Thrust Washer Diagram (C50, C50M, C65, C65M)
42
Kickstarter Disassembly
43
Kickstarter Inspection
43
Kickstarter Reassembly
43
Component Parts of Kickstarter View
43
Carburetor (C50, C50M, C65, C65M)
44
Carburetor Sectional Diagram
44
Air System
45
Fuel System
45
Main System
45
Carburetor Cross Sectional Diagram
45
Float Chamber
46
Choke (Starting)
46
Function of the Respective Components
47
Main Jet
47
Air Jet
47
Needle Jet
47
Jet Needle
48
Throttle Valve
48
Slow Jet
48
Adjusting the Carburetor
49
High Speed Adjustment
49
Adjusting the Intermediate Speed
49
Air Screw
49
Adjusting the Slow Speed
50
Adjusting the Idle
50
Carburetor (S50, S65) Diagram
51
Air Flow
51
Fuel Flow
51
Float Chamber (S50 and S65)
52
Choke (Starting System)
53
Adjusting the Fuel Level
53
Fuel Level Gauge Diagram
53
Carburetor Setting Table
54
Frame
55
Handle
55
Steering Handle Disassembly
55
Steering Handle Inspection
55
Steering Handle Reassembly
56
Front Fork Disassembly
56
Front Fork Inspection
56
Front Fork Reassembly
56
DI Sassembly
56
Frame
56
Front Cushion Diagram
57
Front Cushion Construction
57
Front Cushion Disassembly
57
Staking the Pivot Dust Seal Cap
57
Rear Cushion Diagram
58
Front Cushion Inspection
58
Front Cushion Reassembly
58
Characteristic of Front Cushion Spring Diagram
58
Front Wheel Disassembly
59
Front Wheel Cross Section Diagram
59
Removing Front Brake Shoe
59
Removing Speedometer Gear
59
Front Wheel Inspection
60
Front Wheel Reassembly
60
Measuring Wheel Runout Diagram
60
Measuring Brake Drum Diameter
60
Rear Wheel Cross Section Diagram
61
Tire Air Pressure
61
Installed Angle of Valve Stem View
61
Installing 6202 R Ball Bearing by Driving
61
Rear Wheel Construction
62
Rear Wheel Disassembly
62
Rear Wheel Inspection
62
Measuring Brake Lining
62
Rear Brake Disassembly
63
Rear Brake Inspection
63
Rear Brake Reassembly
63
Measuring Brake Pivot Pipe Diameter
63
Rear Fork Disassembly
64
Rear Fork Inspection
64
Play in the Break Pedal
64
Measuring Pivot Rubber Bushing
64
Drive Chain Disassembly
65
Drive Chain Inspection
65
Rear Fork Reassembly
65
Air Cleaner
66
Air Flow through Air Cleaner Diagram
66
Drive Chain Reassembly
66
Chain Adjuster Mark View
66
Frame Body
67
Air Cleaner Construction
67
Air Cleaner Disassembly
67
Air Cleaner Inspection
67
Muffler and Exhaust Pipe
68
Frame Body and Electrical Equipment Installation Diagram
68
Muffler Cross Section and Gas Flow Diagram (C50, C50M, C65, C65M)
68
Muffler Cross Section and Gas Flow Diagram (S50, S65)
69
Electrical System
70
Starting System - C50M, C65M
70
Starter Characteristics
70
Starting Circuit Diagram
70
Use of the Starter
71
Starter Troubleshooting and Repair
71
Starter Performance Chart
71
Starter Wiring
71
Charging System
72
A.C. Generator
72
Ignition Coil Spark Characteristic C50M, C65M
72
A.C. Generator Performance Chart (C50M, C65M)
72
Flywheel, A.C. Generator and Ignition Coil
73
A.C. Generator (for C50M, C65M)
73
Table of Specifications and Performance
73
Inspecting Sparkling Performance
74
Testing Spark Plug Firing
74
Testing Ignition Coil
74
Measuring Resistance
74
Spark Plug Adjustment
74
Spark Advancer
75
Flywheel Generator Troubleshooting
75
Battery View
76
Battery Construction
76
Inspecting the Spark Advancer
76
Spark Advance Performance Chart
76
Battery: Instruction on Use and Servicing
77
Procedure for Changing Rates
77
Specific Gravity and Residual Capacity Chart
77
Electrolyte Level Indicator View
77
Battery: Servicing During Use
78
Battery Charging Procedure
78
Battery Troubleshooting and Preventative Maintenance
78
Battery Troubleshooting and Corrective Action
79
Spark Plug Application
80
Heat Range of the Spark Plug
80
Construction of Spark Plug - Diagram
80
Heat Range of Spark Plug - Diagram
80
Spark Plug Reach
81
Spark Plug Electrode Diagram
81
Sooty Plug View
81
Overheated Plug View
81
Turn Signal Lamp Installation
82
Flasher Relay View
82
Flashing Circuit Diagram
82
Main Spark Plug Troubleshooting and Corrective Action
82
Headlight Trouble and Corrective Action
83
Horn
83
Flashing Trouble and Corrective Action
83
Turn Signal Lamp Spring Contact Holder View
83
Selenium Rectifier
84
Battery Installation
84
Fuse View
84
Adjusting the Horn - Illustration
84
Selenium Rectifier Installation and Handling
85
Damages to Selenium Wafer
85
Selenium Rectifier Installation Instruction
85
Connecting the Test Leads
85
Speedometer
86
Inspecting the Selenium Rectifier
86
Periodic Adjustment
87
Maintenance Inspection
87
Engine Adjustment - Measuring Compression
87
Tappet Adjustment
87
Ignition Timing Adjustment
88
Valve Clearance
88
Alignment of the "F" Timing Mark
89
User of Service Tester
89
Checking the Operation of the Spark Advancer with a Tachometer
89
Filing Breaker Point Contact - Illustration
89
Contact Points
90
Spark Plug Adjustments
90
Insufficient Breaker Point Gap
90
Excessive Beraker Point Gap
90
Fuel Supply System
91
Fuel Strainer Cleaning
91
Fuel Cock Lever View
91
Fuel Tank Cap Cross Section
91
Oil Filter Screen Cleaning
92
Fuel Flow through the Fuel Cock Diagram
92
Air Cleaner Cleaning
93
Clutch Adjustment (S50, S65)
93
Lever Play (S50, S65)
93
Removing Air Cleaner Cover
93
Carburetor Cleaning and Adjustment
94
Idle Adjustment
94
Lubricating
95
Parts Not Requiring Periodic Oil Change or Lubrication
95
Engine Oil Change
95
Oil Level Gauge View
95
Drive Chain Adjustment
96
Greasing
96
Oil Brand and Grade
96
Lubrication
96
Front Brake Adjustment
97
Rear Brake Adjustment
97
Muffler Cleaning
98
Spoke Torquing
98
Battery Inspection
98
Electrolyte Level
98
Security Inspection of Parts (C50, C50M, C65, C65M)
99
Damaged and Dirty Battery Cable Connector
99
Specific Gravity
99
Torquing Points on Left Side
99
Security Inspection of Parts (S50, S65)
100
Torquing Points on Right Side
100
Periodic Inspection and Servicing
101
Daily Inspection
101
Periodic Inspection
103
Troubleshooting
104
Main Engine Trouble
104
Condenser Test Method
105
Condenser Measurement
105
Carburetor Cross Section Diagram
106
Adjusting the Idling
107
Carburetor Cross Section View
108
Engine Noise
109
Steering Stem Troubleshooting
109
Trouble Shooting
109
Clutch System
110
Gear Change System
110
Suspensions Troubleshooting
111
Brake System Troubleshooting
111
Drive Chain Troubleshooting
111
Specifications
112
Engine Performance (C 50)
116
Running Performance (C 50)
116
Engine Performance (C 65)
117
Running Performance (C 65)
117
Engine Performance (C 65M)
118
Running Performance (C 65M)
118
Engine Performance (S 50)
119
Running Performance (S 50)
119
Engine Performance (S 65)
120
Running Performance (S 65)
120
Dimensional Drawing
121
Wiring Diagram (C50, C65)
123
Wiring Diagram (C50M, C65M)
124
Wiring Diagram (S50, S65)
125
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Honda C65 Shop Manual (70 pages)
Honda 50 Series Honda 65 Series
Brand:
Honda
| Category:
Motorcycle
| Size: 43.92 MB
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