Clutch System; Gear Change System - Honda C50 Shop Manual

7. FRAME
5.
CLUTC SYSTEM
lro-.mle
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Probable cause
--
-
- -
1.
C lu ch sli ps
I 1.
Loss of tension in clutch springs
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2.
Worn or warped clutch plate
3.
Worn or warped clutch friction disc
2.
Clutch w ill not
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1. Excessively worn clutch fric tion disc
disengage
2.
Improper adjustment
3. Clutch out of 1.
Warped clutch plate or friction disc
adjustment
2. Uneven tension of clutch spring
(engine stalls)
6. GEAR CHANGE SYSTEM
Trouble
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Probable ca use
-
- - - - - - - - - - - - - - - - - - - - - --
1.
Gears will not
engage
2. Gear change pedal
not returning
1.
Br oken lug on shift drum
2. Br o ke n lug on sh1ft ar m broken
3. Unsmooth movement between shi ft d rum
and shift fork
4. Broken shift for k
5. Broken lug o n counter shaft seco nd
gear
6. Bro ken lug on main shaft second and
t hird gear
1.
Broken shift return spring
2. Gear shift spi ndle rubbing against ca se
or cover
109
Co
ecti e ac io n
1.
e:= ::::e
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2.
Rep c::e
3. Repo'r
~
-s:: ::::e
I
1.
Repair or · e:: :::e
2.
Adj ust
to prope speci 1 ca ion
l. Repair
2.
M easur e tensi on a nd r
epair o r
replace
Co r ec ·• e ac•ion
I . Replace
2. Replace
3. Repa ir
4. Repl ace
5. Replace
6. Replac e
1. Replace
2 . Repair
- - - - - - i - - - - - - - - -- - - -- -
~~-
-
-~ ~ ~ ~ ~~~~~~~~-
3. Gear jumps out of
· engagement
1.
Worn lug on counter sha ft second gear
2. Worn lug on main shaft secon d and
third gear
3. Worn o r bent shift fork
4. Broken or loss of tension of shift drum
stopper spring.
1. Repa ir or rep lace
2 . Repa ir o r replace
3 . Replace
4. Replace