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Summary of Contents for Dixon D19KH42
- Page 1 03131 D19KH42 Operator's Manual Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. 532 44 47-85 Rev 1...
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Page 2: Safety Rules
SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Always wear eye protection when operating machine. WARNING: In order to prevent ac ci den tal •... - Page 3 SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to • Never operate machine in a closed area. the ma chine and the mowing activity.
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Page 4: Table Of Contents
PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to GASOLINE CAPACITY 1.5 GALLONS give you the best possible dependability and performance. AND TYPE: UNLEADED REGULAR Should you experience any problem you cannot easily remedy, please contact your nearest authorized service OIL TYPE (API: SF-SJ): SAE 10W30 (above 32°F/0°C) -
Page 5: Assembly
UNASSEMBLED PARTS Steering Steering Extension Hex Bolt Shaft Insert Lock Washer Steering Steering Steering Wheel Washer Wheel Adapter Boot Seat Slope Sheet Washer Key(s) Seat Hex Bolt ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. - Page 6 ASSEMBLY TO INSTALL STEERING WHEEL (See Fig. 2) INSTALL SEAT (See Figs. 3 & 4) • Remove bolt and flat washer se cur ing seat to cardboard ASSEMBLE EXTENSION SHAFT AND BOOT packing and set aside for as sem bly of seat to tractor. •...
- Page 7 ASSEMBLY ✓ TO ROLL TRACTOR OFF SKID (See Op er a tion CHECKLIST section for location and function of con trols) BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE • Raise attachment lift lever to its highest po si tion. WISH TO ASSURE THAT YOU RECEIVE THE BEST •...
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Page 8: Operation
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST HIGH SLOW REVERSE NEUTRAL CHOKE IGNITION SWITCH ENGINE START ENGINE ON PARKING BRAKE MOWER HEIGHT MOWER LIFT ENGINE OFF REVERSE OPERATION SYSTEM (ROS) - Page 9 OPERATION KNOW YOUR TRACTOR READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Fig. 5 Our tractors conform to the applicable safety standards of the American National Standards Institute.
- Page 10 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
- Page 11 OPERATION TO ADJUST MOWER CUTTING HEIGHT TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with The position of the attachment lift lever (A) determines the the engine running and the attachment clutch engaged will cutting height.
- Page 12 OPERATION REVERSE OPERATION SYSTEM (ROS) NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed Your tractor is equipped with a Reverse Operation System and secured to tractor. Use an appropriate means of tying (ROS).
- Page 13 OPERATION PURGE TRANSMISSION TO START ENGINE (See Fig. 5) When starting the engine for the first time or if the engine CAUTION: Never engage or disengage has run out of fuel, it will take extra cranking time to move freewheel lever while the engine is run ning. fuel from the tank to the engine.
- Page 14 OPERATION MOWING TIPS • Tire chains cannot be used when the mower hous ing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. •...
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Page 15: Maintenance Schedule
MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH SEASON STORAGE SCHEDULE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Clean Debris Off Steering Plate ck Transaxle Cooling... -
Page 16: Maintenance
MAINTENANCE TRACTOR BLADE CARE For best results mower blades must be kept sharp. Re place Always observe safety rules when per form ing any bent or damaged blades. main te nance. CAUTION: Use only a replacement blade ap- BRAKE OPERATION proved by the manufacturer of your tractor. - Page 17 MAINTENANCE TO CHANGE ENGINE OIL (See Fig. 18 & 19) V-BELTS Determine temperature range expected before oil change. Check V-belts for deterioration and wear after 100 hours All oil must meet API service classification SG-SL. of operation and replace if necessary. The belts are not ad just able.
- Page 18 MAINTENANCE CLEANING ENGINE COOLING SYSTEM • Clean engine, battery, seat, finish, etc. of all foreign To ensure proper cooling, make sure the grass screen, matter. cooling fins, and other external surfaces of the engine are • Clean debris from steering plate. Debris can restrict kept clean at all times.
- Page 19 MAINTENANCE DECK WASHOUT PORT (See Fig. 22) Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use. 1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.
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Page 20: Service And Adjustments
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •... - Page 21 SERVICE AND ADJUSTMENTS • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO • Insert end of link (E) into hole in front mower bracket CHASSIS - Position hole in arm over pin (B) on outside and secure with washer and retainer spring (J). of tractor chassis and secure with retainer spring.
- Page 22 SERVICE AND ADJUSTMENTS TO LEVEL MOWER • If adjustment is necessary, see step in Visual Adjust- ment instructions above. Make sure tires are properly inflated to the PSI shown on • Recheck measurements, adjust if necessary until both tires. If tires are over or under inflated, it may affect the sides are equal.
- Page 23 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 33) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See “TO REMOVE MOW ER”...
- Page 24 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL (See Fig. 35) • Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery. • Block up axle securely. • Connect the other end of the BLACK cable (D) to good •...
- Page 25 SERVICE AND ADJUSTMENTS TRANSMISSION TO REPLACE HEADLIGHT BULB • Raise hood. REMOVAL/RE PLACE MENT • Pull bulb holder out of the hole in the backside of the grill. Should your transmission require removal for service or • Replace bulb in holder and push bulb holder securely re place ment, it should be purged after reinstallation and back into the hole in the backside of the grill.
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Page 26: Storage
STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS WARNING: Never store the trac tor with FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH gas o line in the tank inside a building AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK... -
Page 27: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE CORRECTION 1. Out of fuel. 1. Fill fuel tank. Will not start 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. - Page 28 TROUBLESHOOTING PROBLEM CAUSE CORRECTION Engine continues 1. Faulty operator-safety presence control 1. Check wiring, switches and connections. If not system. corrected, contact an authorized service center/ to run when oper- department. ator leaves seat with attachment clutch engaged 1. Worn, bent or loose blade. 1.
- Page 29 SERVICE NOTES...
- Page 30 SERVICE NOTES...
- Page 32 06.27.11 BD Printed in the U.S.A.
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