Lochinvar 40 - 120 User's Information Manual page 7

Heating boiler
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2
Maintenance schedule
The condensate trap (FIG. 2-1) must have
WARNING
the float ball in place during all times of
boiler operation to avoid flue gas emission
from the condensate drain line. Failure to
ensure the float ball is in place could result in
severe personal injury or death.
Clean/Inspect Trap Assembly
Remove the clean out cap on the bottom of the trap. Let the
condensate and any debris drain out.
Figure 2-1 Condensate Trap
MOUNTING NUT
FLOAT BALL
Condensate disposal
1. This boiler is a high efficiency appliance that produces
condensate.
2. The bottom of the boiler has a 3/4 inch pipe for
connection of a 3/4 inch PVC pipe (FIG. 2-2).
3. Slope condensate tubing down and away from the
boiler into a drain or condensate neutralizing filter.
Condensate from the Cadet boiler will be slightly acidic
(typically with a pH from 3 to 5). Install a neutralizing
filter if required by local codes.
A Neutralizer Kit is available from the factory
(KIT3087).
4. Do not expose condensate line to freezing temperatures.
5. Use only plastic tubing or piping as a condensate drain
line (FIG. 2-2).
HOSE BARB
CONDENSATE
DRAIN
REMOVABLE CAP TO
CLEAN OUT TRAP
IMG00249
(continued)
NOTICE
NOTICE
6. A condensate removal pump is required if the boiler is
below the drain. When installing a condensate pump,
select one approved for use with condensing boilers
and furnaces.
switch to prevent property damage from condensate
spillage. Call your qualified service technician to inspect
the boiler and system.
Figure 2-2 Condensate Disposal
CONDENSATE TRAP
REMOVABLE CAP
FOR CLEANING TRAP
User's Information Manual
Use materials approved by the authority
having jurisdiction.
In the absence of
other authority, PVC and CPVC pipe
must comply with ASTM D1785 or D2845.
Cement and primer must comply with
ASME D2564 or F493. For Canada use
CSA or ULC certified PVC or CPVC pipe,
fittings, and cement.
To allow for proper drainage on large
horizontal runs, a second line vent may
be required and tubing size may need to
increase to 1 inch.
The
condensate
line
unobstructed, allowing free flow of
condensate. If condensate is allowed to
freeze in the line or if the line is obstructed
in any other manner, condensate can exit
from the boiler tee, resulting in potential
water damage to property.
qualified service technician to inspect
the boiler and system.
The pump should have an overflow
CONDENSATE DRAIN CONNECTION -
ROUTE TO FLOOR DRAIN OR
NEUTRALIZING FILTER USING:
3/4" PVC PIPE & FITTINGS or
3/4" CPVC PIPE & FITTINGS
(FIELD SUPPLIED)
must
remain
Call your
IMG00248
7

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