Related Manuals for Beverage-Air ChillStar Series
Summary of Contents for Beverage-Air ChillStar Series
- Page 1 3077860 BLAST CHILLER AND FREEZING CELLULES DE REFRIFERATION RAPIDE ET CELLULES MIXTES ABATEDORES DE TEMPERATURA USE AND INSTALLATION MANUAL MANUEL D’UTILISATION ET D’INSTALLATION MANUAL DE US Rev.1 02/2007...
- Page 2 Carefully read the instructions contained in the handbook. You may find important safety instructions and recommendations for use and maintenance. Please retain the handbook for future reference. The Manufacturer is not liable for any changes to this handbook, which may be altered without prior notice.
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Page 3: Table Of Contents
PART INSTRUCTION MANUAL …………………………………3 PART INSTALLATION MANUAL ………………………………31 0 INFORMATION FOR THE READER ………………………………………………3 1 GENERAL INSTRUCTIONS ON DELIVERY ……………………………………3 • GENERAL INSTRUCTIONS ……………………………………………………………………3 • TECHNICAL DATA ………………………………………………………………………………3 • LIST OF REGULATION REFERENCES ……………………………………………………3 • GENERAL INSTRUCTIONS ……………………………………………………………………3 • SETTING UP ………………………………………………………………………………………4 •... - Page 4 • INSTALLATION …………………………………………………………………………………31 INTRODUCTION ……………………………………………………………………………………………………31 MAX ROOM TEMPERATURE ……………………………………………………………………………………31 POSITIONING ………………………………………………………………………………………………………31 WIRING ………………………………………………………………………………………………………………33 PLEASE USE CERTIFIED APPROVED MATERIALS …………………………………………………………33 REFRIGERATING CONNECTION …………………….…………………………………………………………33 CONNECTION TO CONDENSATE DRAIN ………………………………………………………………………33 • GENERAL SETTING ……………………………………………………………………………34 TESTING ……………………………………………………………………………………………………………34 LANGUAGE …………………………………………………………………………………………………………34 CLOCK ………………………………………………………………………………………………………………35 TEMPERATURE UNIT OF MEASUREMENT ……………………………………………………………………35 •...
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Page 5: St Part Instruction Manual
INFORMATION FOR THE READER CHAPTER 0 This manual is subdivided into two parts. 2nd part: covers all the information necessary to the qualified operators authorized to move, 1st part: covers all the information transport, install, service, repair and demolish the necessary to the user. -
Page 6: Setting Up
SETTING UP Before setting to operation thoroughly clean the cooling cabinet with a suitable detergent or sodium bycarb dissolved in lukewarm water. Clean the appliance inside to remove any condensate caused by the Manufacturer's final testing. Cooling and freezing speed depends on the following factors: a) container shape, type and material;... -
Page 7: Machine Loading
MACHINE LOADING Do not pile up foodstuffs to be cooled. Thickness should be lower than 2” in negative quick cooling and lower than 3” in positive quick cooling. (pict.1) Pict.1 Make sure air circulation is not hampered between food trays. (pict.2) 0.5 - 2 cm. - Page 8 Table 3 shows the storing time rates for a few examples of frozen food. Do not leave cooked products at room temperature before quick cooling. Avoid any loss of moisture, which will affect food freshness. The cooled product should be wrapped in a specific film for foodstuffs (better still, vacuum stored) and provided with a sticker reporting the content [A], date of processing [B] and expiry date [C] written in permanent type ink (pict.6).
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Page 9: Control Panel
CONTROL PANEL CHAPTER 2 DESCRIPTION OF CONTROLS ON/OFF KEY START/STOP KEY ENTER KEY UP KEYS MENU KEY DOWN KEYS ON/OFF key Pressing the key for 5 sec the controller turns off and the sign blinks on the display Pressing the key again the controller restarts in the Stand-By mode. Enter key Allows access to a menu or parameter selection. -
Page 10: Core Probe
CORE PROBE For proper position of the probe, refer to the following pictures. S O N D A A S IN G O L O S O N D A A M U LTIP L O SINGLE-DETECTOR MULTI-DETECTOR R IL E VA M E N T O R IL E VA M E N TO PROBE PROBE... -
Page 11: Clock
CLOCK Press the menu key to select the desired menu Menu 06 Use the keys up and down to display Clock Setting Press enter to gain access to the clock setting mode Date: 06/11/05 The display shows Hour: 14:22:46 Use the keys up and down to change the flashing digit Press enter to confirm and pass to the next value Press menu several times to exit TEMPERATURE UNIT OF MEASUREMENT... - Page 12 Use the keys up and down to select the new value (0 Celsius, 1 Fahrenheit) Press enter to confirm your choice Press menu several times to exit...
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Page 13: Working
OPERATION CHAPTER 3 PRE-COOLING CYCLE We recommend starting a pre-cooling cycle before selecting quick cooling cycles. Press the menu key to select the desired menu Menu 01 Use the keys up and down to display Press enter to gain access to the mode for setting quick cooling cycles Quick Cooling Negative Use the keys up and down to pass to the next values... - Page 14 TIME-CONTROLLED HARD QUICK COOLING CYCLE : cycle suitable for cooling foodstuffs with thickness exceeding 1,5” using a room temperature ranging from -22[°F] to +23[°F]. The cycle is time-controlled. NOTE: At the end of the quick cooling phase, the device starts the storing phase (+28[°F] at the end of the positive quick cooling;...
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Page 15: Ifr Positive Quick Cooling Cycle
IFR POSITIVE QUICK COOLING CYCLE The IFR is an innovative patented system of positive quick cooling which allows the cycle optimisation for each type of foodstuffs by preventing superficial freezing. Temperatures are detected by a three-sensor multipoint needle probe. The position inside the foodstuff is determined univocally by a reference disk located along the needle. -
Page 16: Core Probe Positive Quick Cooling Cycle
CORE PROBE POSITIVE QUICK COOLING CYCLE Press the menu key to select the desired menu Use the keys up and down to display Menu 01 Press enter to gain access to the mode for setting quick cooling cycles Quick Cooling The display shows Negative Press enter to change the flashing values... -
Page 17: Core Probe Negative Quick Cooling Cycle
Press enter to change the flashing values Use the keys up and down to display the desired value Press enter to confirm your choice, the value stops flashing Press the key start/stop to start the selected quick cooling cycle immediately CORE PROBE NEGATIVE QUICK COOLING CYCLE Press the menu key to select the desired menu Use the keys up and down to display... -
Page 18: Time-Controlled Positive Quick Cooling Cycle
Use the keys up and down to pass to the next values Speed The display shows Press enter to change the flashing values Use the keys up and down to display the desired value Press enter to confirm your choice, the value stops flashing Press the key start/stop to start the selected quick cooling cycle immediately TIME-CONTROLLED POSITIVE QUICK COOLING CYCLE Press the menu key to select the desired menu... -
Page 19: Time-Controlled Negative Quick Cooling Cycle
Press enter to change the flashing values Use the keys up and down to display the desired value Press enter to confirm your choice, the value stops flashing Use the keys up and down to pass to the next values Speed The display shows Press enter to change the flashing values... -
Page 20: Core Probe Hard Quick Cooling Cycle
Press enter to change the flashing values Use the keys up and down to display the desired value Press enter to confirm your choice, the value stops flashing Use the keys up and down to pass to the next values Speed The display shows Press enter to change the flashing values... -
Page 21: Time-Controlled Hard Quick Cooling Cycle
Press enter to change the flashing values Quick Cooling Use the keys up and down to display Core Press enter to confirm your choice, the value stops flashing Use the keys up and down to pass to the next values Set Point The display shows Press enter to change the flashing values... - Page 22 Press enter to change the flashing values Quick Cooling Use the keys up and down to display Hard Press enter to confirm your choice, the value stops flashing Use the keys up and down to pass to the next values Quick Cooling The display shows Time...
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Page 23: Storing Cycle
STORING CYCLE Storing cycles and quick cooling cycles can be started separately POSITIVE STORING CYCLE Press the menu key to select the desired menu Use the keys up and down to display Menu 02 Storing Press enter to gain access to the mode for starting a storing cycle The display shows Storing Negative... -
Page 24: Negative Storing Cycle
Press the key start/stop to start the storing cycle immediately NEGATIVE STORING CYCLE Press the menu key to select the desired menu Use the keys up and down to display Menu 02 Storing Press enter to gain access to the mode for starting a storing cycle Storing The display shows Negative... -
Page 25: Memorizing Programmes
MEMORIZING PROGRAMMES It is possible to memorize up to 20 USER programmes. The last set programme can be memorized as follows: Press the menu key to select the desired menu Use the keys up and down to display Menu 07 Memorization Press enter to gain access to the mode for memorizing a quick cooling cycle previously set... -
Page 26: Using Recommended Programmes
USING RECOMMENDED PROGRAMMES PRESET programmes are working cycles recommended by the manufacturer. Parameters cannot be changed. Press the menu key to select the desired menu Use the keys up and down to display Menu 03 Programmes Press enter to gain access to the programme selecting mode Program The display shows Use the keys up and down to display... - Page 27 Press enter to gain access to the defrost activation Start Defrost? The display shows Press Up to start defrost Press the key start/stop to stop defrost. Note: immediate defrost can be starter from the main menu by pressing the key for at least 5 seconds...
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Page 28: Accessories
ACCESSORIES CHAPTER 4 The following accessories are available upon request. (pict.7) A) THERMAL PRINTER B) PROBE SUPPORT (useful in quick cooling cycles for liquid foodstuffs) Pict.7 PRINTING MEMORIZED CYCLES NOTE: the printer is not supplied as standard equipment. It is an optional item. Press the menu key to select the desired menu Use the keys up and down to display Menu 09... -
Page 29: Maintenance
MAINTENANCE CHAPTER 5 MAINTENANCE AND CLEANING CLEANING THE CABINET Clean inside the cooling cabinet daily. Both the cabinet and all the internal components have been designed and shaped to allow washing and cleaning all parts easily. Before cleaning, defrost the appliance and remove the internal drain. Disconnect the master switch. -
Page 30: Cleaning The Air Condenser
Wash the door gasket with water. Accurately dry with a dry cloth. We recommend wearing protecting gloves throughout the operations. (pict.13) Pict.13 Hand-wash the probe using lukewarm water and a mild detergent or products with biodegradability higher than 90%. Rinse with water and sanitary solution. Do not use detergents containing solvents (such as trichloroethylene, etc) or abrasive powders ATTENTION: do not use hot water to wash the probe (pict.14) -
Page 31: Discontinued Use
DISCONTINUED USE Pict.18 Should the machine be disconnected over long periods, follow the instructions below to maintain the appliance in good condition: Turn the mains switch OFF. (pict.18) Pict.19 Disconnect the plug. (pict.19) Empty the appliance and clean it in accordance with the instructions given in the chapter Pict.20 "CLEANING". -
Page 33: St Part Installation Manual
INSTALLATION INTRODUCTION After unpacking the appliance make sure it has not been damaged. (pict.21) Make sure the technical wiring specifications comply with the ratings (i.e., V, kW, Hz, no. phases and mains power Check the power supply type, adjustments, performance and calibration of the device located before the appliance. - Page 34 Pict.25 Do not place the refrigerated compartment near heat sources. (pict.25) Pict.26 Remove pvc protective film from all over the appliance. (pict.26) Place the appliance onto the required working site. Pict.27 (pict.27) Pict.28 Avoid locations with exposure to direct sunlight. 2”...
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Page 35: Wiring
WIRING The connection to power supply may be carried out at the back of the appliance after removing the protection grid. (pict.31) For remote condensing unit, to make the connection using: Multipolar wiring made by 11 poles with 4 section AWG 16 and 7 section AWG 12. Pict.31 PLEASE USE CERTIFIED APPROVED MATERIALS All wiring cables are to comply with the ratings shown on the technical specifications. -
Page 36: General Setting
GENERAL SETTING TESTING Carry out the following checkings: 1) Outside temperatures must be included between 50[°F] and 110[°F]. 2) Check power input. 3) Carry out at least one full quick cooling cycle Should the appliance have been transported horizontally instead of a vertical position DO NOT START THE APPLIANCE IMMEDIATELY. -
Page 37: Clock
CLOCK Press the menu key to select the desired menu Use the keys up and down to display Menu 06 Clock Setting Press enter to gain access to the clock setting mode Date: 06/11/05 The display shows Hour: 14:22:46 Use the keys up and down to change the flashing digit Press enter to confirm and pass to the next value Press menu several times to exit TEMPERATURE UNIT OF MEASUREMENT... -
Page 38: Printer Installation
Press enter to confirm your choice Use the keys up and down to select the new value (0 Celsius, 1 Fahrenheit) Press enter to confirm your choice Press menu several times to exit PRINTER INSTALLATION The printer is not supplied as standard equipment . Should you purchase the printer, please follow the installation instructions to install. -
Page 39: Description Of Parameters
Use the keys up e down to select the new value of the parameter Press enter to confirm your choice Press menu several times to exit DESCRIPTION OF PARAMETERS Default Default Parameter Description (IM...) (IR...) POSITIVE QUICK COOLING Room SetPoint in pos. quick cooling, Soft phase 23°F 23°F -22°F... - Page 40 Default Default Parameter Description (IM...) (IR...) Defrost type started through keyboard: 0= electrical or due to compressor stop 1= hot gas 2= air CONFIGURATION Door input (0 de-activated; 1 activated) Door open polarity Door open alarm delay 2 min 2 min 0 min 60 min Activates buzzer (0 de-activated;...
- Page 41 Default Default Parameter Description (IM...) (IR...) VENTILATION SPEED (P.W.M.) Evaporator fan min. speed Evaporator fan min. speed selectable in a quick cooling cycle I.F.R. Room thermostating temperature in the first phase -13°F -13°F -58°F 122°F Subcutane T control start temperature 86°F 86°F -58°F...
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Page 42: Alarms And Fault Analysis
ALARMS AND FAULT ANALYSIS (TAB.5) Press the menu key to select the desired menu Use the keys up and down to display Menu 08 Alarm Press enter to gain access to the mode for displaying alarms No Date If there are no alarms memorized, the display shows If there are alarms memorized, the display shows the last alarm starting time as well as the progressive number ranging from A01 to A30 Err Room... -
Page 43: Displaying Inputs/Outputs State
TAB.5 FAULT CAUSE REMEDY No voltage on No power supply Restore power supply Anomalous stop Blown fuse Replace fuses Loosened connections Check connection fitting Compressor failure High and Low-pressure pressure- Ask for skilled assistance switch on Ask for skilled assistance Clicker on Ask for skilled assistance Contactor failure... -
Page 44: Displaying The Latest Defrost Cycles
DISPLAYING THE LATEST DEFROST CYCLES Press the menu key to select the desired menu Use the keys up and down to display Menu 05 Set Up Press the enter key to gain access to the setting submenus Set Up The display shows Password Use the keys up and down to select the password “-19”... -
Page 45: Alarms And User Programmes Cancellation
Use the keys up and down to select the password “-19” Press enter to confirm your choice Use the keys up and down to display Set Up 02 Door Open Press enter to gain access to the mode for displaying the door opening records during a quick cooling of the last day. -
Page 46: Restoring Pre-Set Parameters
Press Up to cancel the whole memory Press menu several times to exit RESTORING PRE-SET PARAMETERS ATTENTION: should you use the device with the “RESTORE” option, available on the card, please apply to the manufacturer for proper setting of the electronic controller configuration parameters. Press the menu key to select the desired menu Use the keys up and down to display Menu 05... -
Page 47: Maintenance Of Panel Board
MAINTENANCE OF PANEL BOARD Pict.38 The following operations are to be carried out by skilled staff only. Turn the mains switch OFF. (pict.38) Pict.39 Disconnect the plug. (pict.39) Pict.40 To be able to access the electric picture: Mod. 22lb Remove the front panel (pict.40) with a tool and move the electric board box (pict.41) along the slides Pict.41 Pict.42... -
Page 48: Wiring Diagram Plate
Pict.45 Two delayed fuses are inserted in the power supply line; extract the blown fuse and replace it with a fuse having the same characteristics. (pict.45) WIRING DIAGRAM PLATE The diagram is shown on pict.47. CONTROL AND SAFETY SYSTEMS The following information concerns skilled staff only: Door micro-switch: Prevents the appliance from working when the door is open Overall protection fuses: Protect the whole power circuit from and short-circuits and overloads Compressor thermal relay: Operates in case of an overload or working failures... -
Page 49: Refrigerant Material Safety Data Sheet
REFRIGERANT MATERIAL SAFETY DATA SHEET R134a GWP = 1300 ODP = 0 R404a: fluid components trifluoroethane (HFC 143a) pentafluoroethane (HFC 125) tetrafluoroethane (HFC 134a) GWP = 3750 ODP = 0 Hazard identification Overexposure through inhalation may cause anaesthetic effects. Acute overexposure may cause cardiac rhythm disorders and sudden death. -
Page 50: Dimensions
DIMENSIONS Please refer to the dimensions of your own appliance. IM51M IM51C IR51M IR51C 29-1/3” 27-11/20” 27-11/20” 29-1/3” 2-1/3” 2-1/3” 24-3/5” 2-1/3” 24-3/5” 2-1/3” 24-2/5” 24-2/5” 2-3/5” 24-1/10” 2-3/5” 2” 20-17/20” 4-7/10” 2-3/5” 24-1/10” 2-3/5” 2” 20-17/20” 4-7/10” 54-3/20” 54-3/20” 31-1/2”... -
Page 51: Annexes
ANNEXES TAB.1a IM51M-IM51C IM101L IM101S IM72S IM102S Model (22lb) (44lb L) (44lb S) (66lb) (88lb) Gross weight [lb] Net weight [lb] Dimensions 29,3x27,5 31,5x32,7 31,5x32,7 40,9x39,6 40,9x39,6 x33,5/39,4 x68,9 x68,9 x73,6 x73,6 Capacity Mass /cycle [lb] Internal volume [cuft] 2,55 5,52 5,52 13,58... - Page 52 TAB.1b IR51M-IR51C IR101L IR101S IR72S Model (22lb) (44lb L) (44lb S) (66lb) Gross weight [lb] Net weight [lb] 29,3x27,5 31,5x32,7 31,5x32,7 40,9x39,6 Dimensions x33,5/39,4 x68,9 x68,9 x73,6 Capacity Mass /cycle [lb] Internal volume [cuft] 2,55 5,52 5,52 13,58 Rails GN1/1 GN1/1 GN1/1 GN2/1...
- Page 53 Pict.47 N° DESCRIPTION N° DESCRIPTION COMPRESSOR DOOR MICRO-SWITCH CONDENSER FAN MOTOR ROOM PROBE CONDENSER FAN MOTOR TERMOST. EVAPORATOR/DEFROST PROBE SUPPLY TERMINAL BLOCK MULTIPOINT CORE PROBE TERMINAL BLOCK COMPRESSOR PTC RESISTOR EVAPORATOR FAN MOTOR JUNTION BOX WITH TERMINALBLOCK (EVAP.) EVAPORATOR FAN MOTOR JUNTION BOX WITH TERMINALBLOCK (COND.) ANTI-CONDENSATION DOOR HEATER CONDENSER PROBE...