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Currie tech 500 DD Series Owner's Manual

Direct drive scooter series
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CURRIE TECHNOLOGIES
OWNER'S MANUAL
(DIRECT DRIVE SCOOTER SERIES)
You must read and understand this manual before using this scooter
ATTENTION
!
TWIST AND GO! To start scooter turn the power switch "ON". Twist
throttle and go.
Direct Drive Scooters - 2009.indd 1
Direct Drive Scooters - 2009.indd 1
500 DD Series
1000 DD Series
750 DD Series
Scoot-E DD Series
®
11/25/2008 1:41:07 PM
11/25/2008 1:41:07 PM

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  • Page 1 CURRIE TECHNOLOGIES ® 500 DD Series 750 DD Series 1000 DD Series Scoot-E DD Series OWNER’S MANUAL (DIRECT DRIVE SCOOTER SERIES) You must read and understand this manual before using this scooter ATTENTION TWIST AND GO! To start scooter turn the power switch “ON”. Twist throttle and go.
  • Page 2 8:00 am - 4:00 pm (PST) Consult the trouble shooting guide of the owner’s manual or visit our website at www.CurrieTech.com IMPORTANT - Activate your warranty by registering your new Currie Technologies ® product within 10 days of purchase by visiting our website at www.CurrieTech.com.

  • Page 3: Section 1 - Technical Information

    ® Currie Technologies TABLE OF CONTENTS Section 1 ..Technical Information ....page 3 Section 2 ..Safety Guidelines ....page 4-7 Section 3 .

  • Page 4: Section 2 - Safety Guidelines

    ® Currie Technologies Section 2 - SAFETY GUIDELINES LIMITATIONS OF SAFETY AND WARNING NOTICES WARNING This owner’s manual includes important safety guidelines and maintenance instructions. Failure to read, understand and follow the instructions in this manual may lead to serious injury or even death.
  • Page 5 ® Currie Technologies WARNING Never operate this product without proper training or instructions. WARNING Children under 13 years old should never operate these scooters. Rider age does not necessarily mean that they are qualified to operate this product. A parent should never allow this product to be used by an individual not having the ability, coordination, maturity, skills and strength to operate it safely and in a controlled manner.

  • Page 6: Wet Weather Riding

    ® Currie Technologies Avoid excessive speed associated with downhill riding. Always drive slowly and pay extra attention when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating this product. Never operate on excessively rough, slippery or loose terrain.
  • Page 7 ® Currie Technologies can repaired or replaced. The charger is not a toy and should be kept out of reach children at all times. Always disconnect the charger from the wall outlet and the charger port on the scooter when not using it.

  • Page 8: Section 3 - Basic Assembly & Set-Up

    ® Currie Technologies Section 3 - BASIC ASSEMBLY & SET-UP IMPORTANT: Some adult assembly required. Before using your scooter please be sure to read and follow the basic assembly, set-up and operating instructions. Following these instructions will help insure safe riding.
  • Page 9 ® Currie Technologies to the scooter first then plug the charger into the wall socket. Allow the batteries to charge a full 6-10 hours (depending on the size of batteries) before first use. Refer to page 17 for complete Battery...

  • Page 10: Section 4 - Repair & Maintenance

    ® Currie Technologies Section 4 - REPAIR & MAINTENANCE IMPORTANT: Some adult assembly required. HANDLEBAR ASSEMBLY AND ADJUSTMENT Electro-Drive™ scooters are equipped with an folding stem hinge. Take care not to pinch your hands or fingers in the hinge when you are folding and locking the handlebar in place.
  • Page 11 ® Currie Technologies Open the stem hinge to access the steerer bolt (6mm Allen Bolt or 13mm Hex Bolt). Loosely tighten the steerer bolt. The stem is held in position with the expander bolt and wedge. Slide the QR retention pin (silver) sideways (Ref Photo A).
  • Page 12 ® Currie Technologies Rotate the stem QR lever forward into of the upper plate (Ref Photo A). Close the stem QR lever (Ref Photo B) being sure the QR retention pin (silver) is fully engaged with the upper plate. Photo A...
  • Page 13 Quick- Release lever, or properly secure the two main handlebar parts to the scooter, DO NOT ® RIDE THE SCOOTER. Contact Currie Technologies Customer Service at 1-800-377-4532 for further instructions. Failure to do so may result in serious injury or death to the rider or severe damage to the scooter.
  • Page 14 ® Currie Technologies QR LEVER ADJUSTMENT: If the quick release lever is either too tight (cannot be flipped to its fully locked position) or is too loose (can be too easily flipped to its locked position) you will need to adjust the QR (Quick Release) Lever.
  • Page 15 Refer to the instructions that appear on the charger unit and its instructions. WARNING Use only a Currie Authorized Smart Charger to charge the batteries. Using any other charger may damage the batteries and void your warranty.

  • Page 16: Changing The Battery Pack

    ® Currie Technologies using the Currie “Smart Charger”, we recommend that you do not leave the charger plugged in for more than 24 hours. CHANGING THE BATTERY PACK MPORTANT: Be sure the power switch on the scooter is in the “OFF” position.

  • Page 17: Battery Care And Maintenance

    LED’s. FUSE In the event of an overload the fuse will pop and need to be replaced. In this instance replace only with approved part from Currie Technologies ® WARNING Risk of fire, Do not bypass fuse.
  • Page 18 1-800-377-4532. WARNING If you do not fully understand how to operate your scooter throttle properly, DO NOT RIDE YOUR SCOOTER. Contact Currie Technologies Customer Service for information and instructions at 1-800-377-4532. Customer Service 1-800-377-4532 Direct Drive Scooters - 2009.indd 18 Direct Drive Scooters - 2009.indd 18...
  • Page 19 ® Currie Technologies RABBIT-TURTLE SWITCH This switch limits the top speed of the Scoot-E. The top speed can vary from less than 2mph (dial turned all the way to the left) up to 10mph (dial turned all the way to the right).
  • Page 20 ® Currie Technologies a dead stop versus scooters with belt or chain drive, which have a lower top end speed. The higher gear ration of the DD scooters will cause the Red LED to illuminate more often compared to other scooters.

  • Page 21: Brake Cable Adjustment

    Do not attempt to adjust the cable any further or attempt to adjust the brake. Take your scooter to a qualified scooter or bicycle mechanic for proper service, or call Currie Technologies ® Customer Service at: 1-800-377-4532.

  • Page 22: Drive Train Assembly

    For answers to service questions regarding the Electro-Drive™ drive train, please contact your local dealer, or call Currie Technologies ® Customer Service at: 1-800-377-4532.

  • Page 23: Front Wheel Removal

    ® Currie Technologies WHEEL REMOVAL FRONT WHEEL REMOVAL 500DD, 750DD, 1000DD AND SCOOT-E DD SERIES SCOOTERS Detach the V-Brake, if your scooter was so equipped, (Ref Photo A) by removing the brake noodle (silver tube) from the brake arm. Scooters equipped with disc brakes do not need the cable detached.
  • Page 24 ® Currie Technologies REAR WHEEL & DRIVE ASSEMBLY REMOVAL 500DD, 750DD AND 1000DD SERIES SCOOTERS Turn the power switch to the “OFF” position. Remove and disconnect the battery pack. Disconnect the motor connector (located in the battery tray compartment). Photo A...
  • Page 25 ® Currie Technologies SCOOT-E DD SERIES SCOOTERS Turn the power switch to the “OFF” position. Remove the 24mm nut from the rear wheel. Carefully slide the rear wheel off the axle being sure not to lose the machine key. www.CurrieTech.com Direct Drive Scooters - 2009.indd 25...

  • Page 26: Wheel Installation

    Reattach the V-Brake if your scooter was so equipped. WARNING Proper braking performance is critical for safe Photo C riding. Currie Technologies® strongly recommends that the brake(s) be tested to ensure they are working properly. WARNING Do not ride the scooter to check the brakes.
  • Page 27 Fully tighten both left and right bearing cap bolts and torque arm mounting bolts at this time. WARNING Proper braking performance is critical for safe riding. Currie Technologies® strongly recommends that the brake(s) be tested to ensure they are working properly.

  • Page 28: Flat Tire Repair

    ® Currie Technologies Secure with washer and nut. FLAT TIRE REPAIR SCOOT-E DD SERIES SCOOTERS - FRONT WHEEL To remove the front wheel refer to page 23 then proceed to step With two 17mm wrenches loosen the lock nuts on both sides of the axle.
  • Page 29 ® Currie Technologies Slide the axle through one half of the rim, and place the center (longer) axle sleeve over the axle at the center of the two rim halves. Bolt the two halves of the rim together with the 5mm Allen bolts.

  • Page 30: Front And Rear Wheel

    ® Currie Technologies FRONT AND REAR WHEEL 500DD, 750DD AND 1000DD SERIES SCOOTERS WARNING Do not use a flat screwdriver or other sharp metal tool to remove the tire from the rim as this may cause damage to the rim, inner tube and/or tire.

  • Page 31: Section 5 - Faq's

    (battery compartment, motor, controller, etc.) causing them to fail, we strongly recommend you do not operate the scooter in wet conditions, through puddles, in snow or anywhere your scooter is likely to get wet. Currie ® Technologies does not recommend riding on wet conditions.
  • Page 32 • HOW LONG SHOULD IT TAKE TO CHARGE A FULLY DISCHARGED BATTERY? Up to 6-10 hours (depending on battery size) using the Currie charger supplied with the scooter. Note: Charge time is based on new batteries charged with a standard charger.

  • Page 33: Section 6 - Limited Warranty

    Warranties are limited to repair and/or ® replacement of scooters and/or parts judged by Currie Technologies at its sole discretion to be defective.
  • Page 34 The Currie Technologies ® Limited Warranty does not cover or apply to any Currie product used for rental or commercial purposes unless the specific product is designated, labeled or marketed by Currie Technologies ® acceptable for rental or commercial use.

  • Page 35: Section 7 - Pre-Ride Checklist

    ® Currie Technologies Section 7 - PRE-RIDE CHECKLIST It is recommended that you perform each of these checks before each and every ride. □ TIRES Check tires for any cuts or unusual wear. □ Check tire pressure and inflate to recommended pressure as necessary.
  • Page 36 TWIST AND GO! To start scooter turn the power switch “ON”. Twist throttle and go. Specifications subject to change without notice Electro-Drive™ electric scooter are manufactured and distributed ® exclusively by Currie Technologies Made in China. ® CURRIE TECHNOLOGIES 9453 Owensmouth Avenue | Chatsworth, CA 91311 Phone (818) 734-8123 | Fax (818) 734-8199 www.CurrieTech.com...

This manual is also suitable for:

750 dd series1000 dd seriesScoot-e dd series

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