Fuel Gauge; Fuel System Pressurization - BOMBARDIER Traxter 7400 Shop Manual

Bombardier 1999 atv shop manual
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Section 04 FUEL SYSTEM
Subsection 02 (FUEL CIRCUIT)
Unplug fuel hoses from tank and disconnect fuel
vent line no. 5.
Remove both fuel tank top screws, as shown in
the next photo.
1. Remove both top fuel tank screws
Remove fuel tank bottom nut located beside re-
wind starter.
Inspection
Visual
Inspect fuel tank for any damage or cracks which
may result in fuel leaks. If so, replace tank with
new one.
Pressure Test
Refer to next section FUEL SYSTEM PRESSUR-
IZATION for complete detailed procedure.
Installation
Reverse removal procedure, however pay atten-
tion to the following:
Ensure that main fuel tank hose no. 11 and re-
serve fuel tank hose no. 9 are not inverse. Refer
to FUEL VALVE table.
Position top screws/nuts, washers and spacers as
shown in the next photo.
04-02-4
1. Nut
2. Frame bracket
3. Fuel tank holding tab
4. Spacer
5. Washer
6. Screw head
Perform fuel system pressurization as described
in the following procedure.

FUEL GAUGE

Removal
Remove front fender. Refer to BODY 10-02.
Pull out fuel gauge no. 4 from fuel tank. At the
same time, remove the fuel gauge gasket.
Installation
The installation is the reverse of the removal pro-
cedure.
NOTE: Check gasket for crack or other damage.
Change if necessary.

FUEL SYSTEM PRESSURIZATION

Fill up fuel tank no. 3.
Remove seat, fuel tank cover and right side inner
fender.
Install on fuel tank special cap of leak testing kit
(P/N 529 033 100).
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