POSIFLEX PP3000 Manual
POSIFLEX PP3000 Manual

POSIFLEX PP3000 Manual

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PP3000
POS PRINTER
MANUAL
Rev.B

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Summary of Contents for POSIFLEX PP3000

  • Page 1 PP3000 POS PRINTER MANUAL Rev.B...
  • Page 2: About This Manual

    About This Manual This manual is aimed to assist the user to utilize the PP3000 series which is a series of POS printers delicately designed to work with either serial or parallel interface connection. This manual covers both operational and technical aspects.
  • Page 3 CHAP. 1 GENER… CHAP. 2 INSTA… CHAP. 3 OPERA… CHAP. 4 TECHN… CHAP. 5 MAIN … CHAP. 6 MAINT… CHAP. 7 CONTR… APP. A STAR … APP. B FONT … APP. C Q & A …...
  • Page 5: Table Of Contents

    BASIC MOUNTING · · · · · · · · · · · · · · · · · · · · · · · · 2 - 1 FOR POSiFLEX PST POS SYSTEM · · · · · · · · · · · · · 2 - 1 FOR OTHER SYSTEM ·...
  • Page 6 OPERATION METHOD · · · · · · · · · · · · · · · · · · · 3 - 5 PRINTING FORMAT · · · · · · · · · · · · · · · · · · · · 3 - 6 DATA FORMAT ·...
  • Page 7 MAIN SPECIFICATION · · · · · · · · · · · · · · · · · · · · · 5 - 1 INTERFACE · · · · · · · · · · · · · · · · · · · · · · · · · · · 5 - 1 PARALLEL INTERFACE ·...
  • Page 8 MAINTENANCE · · · · · · · · · · · · · · · · · · · · · · · · · · 6 - 1 CLEANING · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6 - 1 PAPER JAM ·...
  • Page 9 APPENDIX A STAR COMPATIBLE MODE COMMAND DETAIL · · A - 1 APPENDIX B FONT TABLES · · · · · · · · · · · · · · · · · · · · · · · · · · B - 1 U.S.A.
  • Page 11: General Description

    GENERAL DESCRIPTION OVERVIEW The PP3000 series POS printer is a stream-lined low profile 40 column 9 pin dot matrix printer designed to fit the PST system perfectly well and also for other POS printing applications. This printer utilizes a mechanism supplied from Star Micronics Co., LTD., and is compatible to the SP312 printers of Star...
  • Page 12: Features

    CHAP. 1 GENER… FEATURES • Dot matrix 9 pin printer head • Bi-directional printing • Friction type paper feed with optional sprocket paper feed • 40 columns for 15.4cpi • Accepts paper width 2.25/3/3.25 inches with adjustable paper guide (3.5 inches paper width for sprocket option) •...
  • Page 13: Installation

    Power adapter with power cord (option) BASIC MOUNTING For POSiFLEX PST POS System First install the springy hook plate and rear hook onto the metal bottom plate of the POS printer. Unscrew and re-install the springy hook plate in the way that the two springy hooks come out of the front edge of the metal bottom plate (they were pointing inward when shipped).
  • Page 14 CHAP. 2 again. (ref. Fig. 2, the example uses parallel interface) Aim the rear hook to the INSTA… rectangular opening on the printer platform and push the printer down and forward till the two springy hooks click into the openings between the programmable keyboard and the printer platform in PST system.
  • Page 15: For Other System

    Fig. 3 Installation to other system Cable Connections The PP3000 can either be powered by the PST system or by a separate power adapter. The serial interface and parallel interface apply different interface cables. The following drawings demonstrate two examples of the cable connections to the POS printer PP3000 series.
  • Page 16: Loading Ribbon Cartridge

    CHAP. 2 INSTA… 25PF Power cable from PST system 25PM Power cable from adapter Parallel interface cable Serial interface cable Fig. 4 Cable connection examples LOADING RIBBON CARTRIDGE • Turn the power for the printer off. • Squeeze the two side walls of the top cover inward at the rear portion and raise and pull it back to remove it.
  • Page 17 CHAP. 2 INSTA… Ribbon feed knob Ink ribbon Ribbon cartridge Ribbon cartridge inserted in place Fig. 5 Loading ribbon cartridge Fig. 6 Detail of ink ribbon at print head 2 - 5...
  • Page 18: Loading Paper

    CHAP. 2 LOADING PAPER INSTA… • Be sure to turn off the power for the printer. • Press the two sides of the top cover near the rear part a little bit inward and lift the top cover up from the rear end and remove it. •...
  • Page 19 (the thinner spacer for 3” and the thicker for 2.25” both with the flat side CHAP. 2 INSTA… facing inward) and put the whole assembly onto the roll paper shaft holder (ref. Fig. 8). • Insert the top edge of the paper into the paper cut slot, then mount the top cover by reversing the procedure for removing the top cover in previous steps (ref.
  • Page 20: Removing The Roll Paper

    CHAP. 2 INSTA… Insert paper through the paper cut slot behind the tear bar Fig. 8 Putting spacer to roll paper shaft Fig. 9 Finish paper loading Removing The Roll Paper Remove the top cover then cut off the paper near the rear of the paper guide and press the FEED switch to feed out the paper remaining in the unit.
  • Page 21: Operation Guide

    OPERATION GUIDE FRONT PANEL CHAP. 3 OPERA… The positions of the below mentioned switches and LED’s are indicated in Fig. 10. “ON LINE” switch Switches the printer between “ON LINE” and “OFF LINE” status. Whenever the printer switches between “ON LINE” and “OFF LINE”, the buzzer gives one short beep (“ON LINE”...
  • Page 22: Self Print Test

    When all LEDs light up simultaneously and the buzzer sounds continuously, a CPU error has occurred. In case of a CPU error, turn off the power then turn it on again. When turning off the power, the data will be cleared.
  • Page 23 continuously during self printing, only the characters will be printed out repeatedly. A sample of the output of self print is given in Fig. 11. CHAP. 3 OPERA… Fig. 11 Self print sample 3 - 3...
  • Page 24: Hexadecimal Dump Mode

    HEXADECIMAL DUMP MODE “ON LINE” + “POWER ON” (Turn the power on while holding the “ON LINE” CHAP. 3 switch depressed) OPERA… Each of the signals sent from the computer to the printer will be printed out in hexadecimal code. This function allows you to check if a control code sent to the printer by the program being used is correct or not.
  • Page 25: Operation Method

    Operation Method 1. Open the top cover, pull the adjust lever one notch from standard position toward the operation panel side. When you cannot find standard position, CHAP. 3 OPERA… push the lever as far as possible toward the rear, then pull it by 2 notches after having pressed it down.
  • Page 26: Printing Format

    Printing Format Prints one line in 7 x 9 font normal printing. 32 columns (from the 5 to the 36 column) CHAP. 3 OPERA… Even if the setting for paper width is changed by the DIP switch, the 32-column format will not change. Data Format <GS>...
  • Page 27: Peripheral Unit Drive Circuit

    • Data received before a <GS> code is printed out when the printer receives the <GS> code. PERIPHERAL UNIT DRIVE CIRCUIT CHAP. 3 OPERA… A drive circuit for driving peripheral units (such as cash drawers) is featured in this printer. There is a modular connector of 6 pin telephone jack at the bottom back for this connection.
  • Page 28 4. The pin assignment of this connector is compatible to Star SP-312 and SP- CHAP. 3 320 series. OPERA… 5. The cable CCBLA-180 is used for this connector to connect to POSiFLEX cash drawer CR3100 or CR3200. 3 - 8...
  • Page 29: Technical Background

    TECHNICAL BACKGROUND BLOCK DIAGRAM CHAP. 4 TECHN… Data (from host computer) Peripheral unit Parallel Serial Print head Driver interface interface Control panel Carriage motor Gate array board Paper Detectors detector EPROM Paper feed Driver 32KB motor 24 VDC 5 VDC RAM 8KB Printer mechanism...
  • Page 30: Circuitry Layout & Connectors

    CIRCUITRY LAYOUT & CONNECTORS SP232ACP J P1 J P2 TMP90C041AF J P3 J P4 CHAP. 4 TECHN… M27C512 J P5 JP12 JP10 JP11 JP13 B303 6DAHG J P14 CN11 J P15 PST-PRT001A-TJ CN10 BAT1 Fig. 17 Board layout CN1 : Reserved CN2 : Control panel connector This CN2 connector connects the control panel board through cable CCBLA- 189.
  • Page 31 This connector uses cable CCBLA-077-2 (DB 25 male to DB 25 female cable) to connect to the host computer by parallel interface or CCBLA-192 to connect to parallel port (LPT 1) of POSiFLEX PST system. CN11 : Print head drive connector This connector connects to printer mechanism through a fourteen pin flex-cable to drive the mechanism printer head.
  • Page 32: Jumpers & Switches

    U6&U8 : Font and BIOS socket This socket is used to install BIOS and character font. Each type of printer requires different BIOS and character font. For example, the BIOS for friction type mechanism and the BIOS for sprocket type mechanism are different. JUMPERS &...
  • Page 33 Data transmission rate ( baud rate ) 1200 2400 4800 CHAP. 4 9600 ON/ OFF TECHN… DIP-SW 2 Switch Function International character set See table below Paper width for friction 3.0 inch or 3.25 inch 2.25 inch type Not used Character code table See table below International character set...
  • Page 34 Character code table Switch U.S.A. & Europe IBM #1 IBM #2 Japan DIP-SW3 Switch Function CHAP. 4 TECHN… Not used Control code CR Invalid Valid When turning DC1,DC3 Select Deselect the power on. mode Addressable Deselect Select mode Setting the paper feed length 1/6 - inch 1/8 - inch Setting the buffer size 4 K-bytes...
  • Page 35: Parallel Interface Switch

    a) When DIP SW4-1 through 4-4 are all ON (DC1/DC3 invalid mode) DC1 and DC3 codes are invalid. b) When DIP SW4-1 through 4-4 are OFF (DC1/DC3 valid mode) DC1: Select DC3: Deselect When the printer receives the DC3 code, it throws away data until it receives the DC1 code.
  • Page 36 DIP-SW 2 Switch Function International character set See table below Not used CHAP. 4 TECHN… Character code table See table below International character set Switch USA France Germany England Denmark Sweden Italy Spain Switch Japan Norway DenmarkII Croatian N.A. N.A. N.A.
  • Page 37: Data Structure In Serial Interface

    DATA STRUCTURE IN SERIAL INTERFACE DTR Mode This mode is accessed when the DIP switch 1-5 is ON. Signals are controlled using the DTR line as BUSY flag. If a printer errors do not occur after the power is turned on, the DTR signal line changes to “SPACE”. When the host CHAP.
  • Page 38: Framing Error

    out”, load paper into the printer and press the “ON LINE” switch to set the printer to “ON LINE”. Mechanical error Mechanical errors are detected when the motor locks or else and the unit will not print. Immediately after a mechanical error occurs, the printer sets the DTR to “MARK”...
  • Page 39 completely full). Output of the X-ON signal is resumed when the data in the buffer is printed out and drops to below 256 bytes. Status Bit position Definition Level Vertical parity error 1:error Framing error 1:error CHAP. 4 TECHN… Mechanical error 1:error Paper empty 1:empty...
  • Page 40: Stx-Etx Mode

    Framing error A framing error occurs when “SPACE” is detected at the stop bit. When a framing error or a vertical parity error occurs for the data which is received, the printer prints out a “?” mark to indicate that the error occurred. Cash drawer open detection switch CHAP.
  • Page 41 Starts STX- ETX mode Sends signal Sends ENQ Receives status signal Receives status byte Receives a check CHAP. 4 byte TECHN… Is the data buffer Is the empty ? status an error? Horizontal parity check Sends STX signal Check byte Is it = test byte? odd parity...
  • Page 42 CHAP. 4 TECHN… 4 - 14...
  • Page 43: Main Specification

    MAIN SPECIFICATION INTERFACE Parallel Interface 25 pin Female D-sub connector Signal Name I/O Function Signals when data is ready to be read. Signal goes CHAP. 5 from HIGH to LOW (for at least 0.5 microsec.) when STROBE MAIN … data is available. This signal provides the information of the first bit DATA 0 (LSB) of parallel data.
  • Page 44 This signal provides the information of d7 the eighth bit (MSB) of parallel data. The signal is at HIGH DATA 7 level for a logical 1 and at a LOW level for a logical A 9 microsecond LOW pulse to acknowledge receipt 10 ACK of data.
  • Page 45: Serial Interface

    Serial Interface 9 pin Female D-sub connector Signal Name I/O Function Data carrier detect Transmit data Receive data N.C. Ground CHAP. 5 Request to send. This is always “SPACE” when the MAIN … printer is turned on. N.C. Data terminal ready. This signal changes to PACE”...
  • Page 46: Power Supply

    POWER SUPPLY PIN ASSIGNMENT OF 3 PIN JACK: DEFINITION CASE +24 V N.C. CASE CHASSIS GND CHAP. 5 MAIN … Fig. 18 Pin layout of power plug IMPORTANT: To unplug this connector, one should pull the outer sleeve of the power plug instead of pulling the power cable itself. This connector is equipped with a lock mechanism, pulling the cable itself without unlocking by pulling the sleeve will cause certain damage to the connector.
  • Page 47 The specifications for each character size are listed in the following table: Character size 15 CPI 12 CPI 8 CPI Font type 7 x 9 half dot 5 x 9 full dot 5 x 9 pulse 3 full dot For 3.25” and 3.0” paper: Max # of columns Total # of dots / row Print area (horizontally) 65.7 mm...
  • Page 48: Commands

    COMMANDS Friction type: 100% compatible to STAR SP312FV EPSON compatible model is option. Sprocket type: 100% compatible to STAR SP322S EXTERNAL DIMENSIONS Friction type: 125 mm (H) x 273 mm (D) x 174 mm (W) CHAP. 5 (4.9” x 10.7” x 6.9”) MAIN …...
  • Page 49: Maintenance

    MAINTENANCE CAUTION: Do not open the top cover and touch the print head immediately after printing, because the print head may be very hot. CLEANING • To clean the dust, paper particles, or dirt on and in the printer: Use a vacuum cleaner to clean thoroughly. Remove any pieces of paper from the paper path.
  • Page 50: Trouble Shooting

    CAUTION: Remove the remaining paper in a forward direction. Do not pull it backwards. • Clean the paper path when necessary. • Reload the paper as instructed in “INSTALLATION”. • Press the on-line switch to get the printer ready. TROUBLE SHOOTING If any of the following errors is detected while the printer is operating, the printer halts and ERROR signal turns to “LOW”...
  • Page 51: Control Codes

    CONTROL CODES STAR COMPATIBLE MODE Control Codes for Character Setting Control Codes Hex Codes Function ESC R “n” <1B> <52> “n” Select international character set ESC 6 <1B> <36> Select IBM character set #2 ESC 7 <1B> <37> Select IBM character set #1 ESC M <1B>...
  • Page 52: Control Codes For Line Spacing

    Control Codes for Line Spacing Control Codes Hex Codes Function <0A> Line feed <0D> Line feed (same as LF) ESC z 1 <1B> <7A> <31> Set 1/6 inch line feed ESC z <1> <1B> <7A> <01> ESC 0 <1B> <30> Set 1/8 inch line feed ESC a “n”...
  • Page 53: Control Codes For Graphics Printing

    Control Codes for Graphics Printing Control Codes Hex Codes Function ESC 1 <1B> <31> Set 7/72 inch line feed ESC A “n” <1B> <41> “n” Define n/72 inch line feed ESC 2 <1B> <32> Set n/72 inch line feed One time line feed of n/72 inch ESC J “n”...
  • Page 54: Control Codes For Peripheral Units

    Control Codes for Peripheral Units Control Codes Hex Codes Function ESC BEL “n1” “n2” <1B> <07> “n1” Adjust drive pulse width for “n2” peripheral unit 1 Deferred drive command for <07> peripheral unit 1 Immediate drive command for <1C> peripheral unit 1 <19>...
  • Page 55: Reference Epson Models Emulated

    Reference Epson Models Emulated EPSON TM-300 series. Character Size/Font Matrices Refer to page 5 - 4, the 8 CPI character size (5 x 9 pulse 3 full dot mode) is not applicable for EPSON emulation. Unsupported Control Codes: Following EPSON control codes are not supported in PP-300E series due to hardware difference: Control Codes Function...
  • Page 56 †These control codes are applicable in serial interface only. Control Codes Hex Codes Function <09> Horizontal tab <0A> Print and line feed <0D> Print and carriage return • <1B> <20> “n” ESC SP Set right side character spacing ‚ <1B> <21> “n” ESC ! Set printer mode (Font select) Set/cancel...
  • Page 57 APPENDIX A STAR COMPATIBLE MODE COMMAND DETAIL (All commands are listed in hexadecimal code sequence) CODES (HEX/CONTROL) : 02 / <STX> FUNCTION : Enter STX-ETX mode APPLICATION LIMIT : This code is valid when using serial interface printer. When IBM character set #2 is selected by character code, the code <ETX>...
  • Page 58 CODES (HEX/CONTROL) : 07 / <BEL> FUNCTION : Deferred drive command for peripheral unit 1 DETAIL DESCRIPTION : Execute drive pulse for peripheral unit 1 when this code is processed (deferred). CODES (HEX/CONTROL) : 09 / <HT> FUNCTION : Execute horizontal tab. APPLICATION LIMIT : When no horizontal tab position is set, this code is ignored.
  • Page 59 CODES (HEX/CONTROL) : 0C / <FF> FUNCTION : Page feed (form feed) DETAIL DESCRIPTION : After data in the line buffer is printed out, feeds the paper to the top of the next page. CODES (HEX/CONTROL) : 0D / <CR> FUNCTION : Line feed (Same as LF) APPLICATION LIMIT :...
  • Page 60 CODES (HEX/CONTROL) : 11 / <DC1> or 11 n / <DC1> n FUNCTION : Set select mode DETAIL DESCRIPTION : 1. When using serial interface printer This function differs depending on the setting of DIP switch 4. a) When the DC1, DC3 invalid mode is set DIP switches 4-1 to 4-4 are all set to ON), the printer ignores this code.
  • Page 61 CODES (HEX/CONTROL) : 13 / <DC3> FUNCTION : Set deselect mode DETAIL DESCRIPTION : 1. When using serial interface printer This function differs depending on the setting of DIP switch 4. a) When the DC1, DC3 invalid mode is set (DIP switches 4-1 to 4-4 are all set to ON), the printer ignores this code.
  • Page 62 CODES (HEX/CONTROL) : 19 / <EM> FUNCTION : Immediate drive command for peripheral unit 2 APPLICATION LIMIT : Peripheral units 1 and 2 cannot be driven simultaneously. DETAIL DESCRIPTION : Drives peripheral unit 2. Pulse width is fixed at 200ms with a fixed delay time of 200ms. Same as <SUB>. CODES (HEX/CONTROL) : 1A / <SUB>...
  • Page 63 CODES (HEX/CONTROL) : 1B 25 01 / <ESC> “%” <1> FUNCTION : Enable download character set DETAIL DESCRIPTION : Enable the download character set. Download characters defined by the <ESC> “&” <0> code cannot be printed until enabled by this command. CODES (HEX/CONTROL) : 1B 25 30 / <ESC>...
  • Page 64 CODES (HEX/CONTROL) : 1B 26 00 n1 n2 / <ESC> “&” <0> n1 n2 When 15 CPI character size is set (default setting), the detail of the code is : 1B 26 00 n1 n2 [m0 m1 m2 m3 m4 m5 m6 m7] / <ESC>...
  • Page 65 CODES (HEX/CONTROL) : 1B 2D 00 / <ESC> “-” <0> FUNCTION : Cancel underline mode DETAIL DESCRIPTION : The previously selected underline mode is canceled for data following this code to print. CODES (HEX/CONTROL) : 1B 2D 01 / <ESC> “-” <1> FUNCTION : Select underline mode DETAIL DESCRIPTION :...
  • Page 66 CODES (HEX/CONTROL) : 1B 32 / <ESC> “2” FUNCTION : Set n/72 inch line feed DETAIL DESCRIPTION : This code sets the line feed at a defined value with the last <ESC> “A” previously described or the default value 12, and is effective since first <LF>...
  • Page 67 CODES (HEX/CONTROL) : 1B 36 / <ESC> “6” FUNCTION : Select IBM character set #2 APPLICATION LIMIT : This code is only valid when the character code table set by DIP switches 2-7 and 2-8 is IBM character set #1 or #2. DETAIL DESCRIPTION : Selects IBM character set #2.
  • Page 68 CODES (HEX/CONTROL) : 1B 41 n / <ESC> “A” n FUNCTION : Define n/72 inch line feed 0 ≤ n ≤ 85 (Default n = 12) DEFINITION RANGE : DETAIL DESCRIPTION : This command defines <LF> line feed spacing at n/72 inch. The actual line spacing will become the value defined by this command whenever the <ESC>...
  • Page 69 CODES (HEX/CONTROL) : 1B 44 n1…nk 0 / <ESC> “D” n1…nk <0> FUNCTION : Set horizontal tab position 1 ≤ n1 < … < nk ≤ 39, 1 ≤ k ≤ 16 DEFINITION RANGE : APPLICATION LIMIT : When the horizontal tab set position <nk> is equivalent to or smaller than <nk-1>...
  • Page 70 CODES (HEX/CONTROL) : 1B 4B n1 00 / <ESC> “K” n1 <0> 1B H 4BH n1 00 m1 m2… / <ESC> “K” n1 <0> m1 m2… FUNCTION : 8 dot single density bit image 1 ≤ n1 ≤ 200 DEFINITION RANGE : DETAIL DESCRIPTION : This code executes 8 dot bit image print determined by “n1”.
  • Page 71 CODES (HEX/CONTROL) : 1B 4D / <ESC> “M” FUNCTION : Select 15 CPI character size APPLICATION LIMIT : This code is valid only when received at the beginning of a line. DETAIL DESCRIPTION : 15 CPI is selected. The maximum number of print columns is set by DIP switch (paper width setting) 2-5 as follows: DIP sw 2-5 Paper width setting (inch)
  • Page 72 CODES (HEX/CONTROL) : 1B 50 / <ESC> “P” FUNCTION : Select 12 CPI character size APPLICATION LIMIT : This code is valid only when received at the beginning of a line. DETAIL DESCRIPTION : 12 CPI is selected. The maximum number of print columns is set by DIP switch 2-5 (paper width setting) as follows DIP sw 2-5 Paper width setting (inch)
  • Page 73 CODES (HEX/CONTROL) : 1B 55 00 / <ESC> “U” <0> FUNCTION : Select bi-directional print mode DETAIL DESCRIPTION : Returns to the standard bi-directional print mode (This mode is set automatically when the printer power is turned on). CODES (HEX/CONTROL) : 1B 55 01 / <ESC> “U” <1> FUNCTION : Select uni-directional print mode DETAIL DESCRIPTION :...
  • Page 74 CODES (HEX/CONTROL) : 1B 57 30 / <ESC> “W” “0” FUNCTION : Cancel expanded character mode DETAIL DESCRIPTION : Cancel expanded character mode set by <SO> code (Data following this code is printed out in normal size characters). CODES (HEX/CONTROL) : 1B 57 31 / <ESC> “W” “1” FUNCTION : Select expanded character mode DETAIL DESCRIPTION :...
  • Page 75 CODES (HEX/CONTROL) : 1B 61 n / <ESC> “a” n FUNCTION : Feed paper n lines 1 ≤ n ≤ 127 DEFINITION RANGE : DETAIL DESCRIPTION : After data in the line buffer is printed out, feeds the paper n lines. CODES (HEX/CONTROL) : 1B 68 00 / <ESC>...
  • Page 76 CODES (HEX/CONTROL) : 1B 68 31 / <ESC> “h” “1” FUNCTION : Select vertical expanded character mode APPLICATION LIMIT : 1. When combined with the <SO> code, this code enables printing of the characters in two times vertical and horizontal size. 2.
  • Page 77 CODES (HEX/CONTROL) : 1B 7A 00 / <ESC> “z” <0> FUNCTION : Set 1/12 inch line feed DETAIL DESCRIPTION : Line feed is set at 1/12 inch after this code is received, and is effective since first <LF> received after this command. CODES (HEX/CONTROL) : 1B 7A 01 / <ESC>...
  • Page 78 CODES (HEX/CONTROL) : 1D data 0A / <GS> data <0A> FUNCTION : Select validation printing APPLICATION LIMIT : 1. Character data and immediate execution command <CAN> <SUB> <LF> are valid for data. 2. Printing modes (such as emphasized, inverted, expanded character modes, etc.) which were set before validation printing are invalid during validation printing (These modes become valid again after validation printing is completed).

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