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Westgate DV48 Technical Manual

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See also: Owner's Manual , Installation Manual
SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open
flame.
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbour's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
FOR YOUR SAFETY: Do not store or use gasoline or
other flammable vapours and liquids in the vicinity of
this or any other appliance.
WARNING:
If the information in this manual is
not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of
life. Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas fitter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed;

only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas fired direct vent appliances. The fireplace
damper must be removed or welded in the open position prior to installation of a fireplace insert.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
TECHNICAL
DV48
B Y : S H E R W O O D I N D U S T R I E S L T D
MANUAL
This appliance may be installed in an
after-market permanently located,
manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with
the type of gas indicated on the
rating plate. This appliance is not
convertible for use with other gases,
unless a certified kit is used.
50-2163

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  • Page 1 SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER. PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DV48 B Y : S H E R W O O D I N D U S T R I E S L T D...

  • Page 2: Safety Precautions

    AFETY RECAUTIONS FOR SAFE INSTALLATION AND OPERATION OF YOUR “WESTGATE” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION: • All Westgate gas-fired appliances must be installed • To prevent injury, if the pilot or pilot and in accordance with their instructions. Carefully read all burners have gone out on their own, open the glass door and wait 5 minutes to air out before the instructions in this manual first.

  • Page 3: Table Of Contents

    ABLE OF ONTENTS Safety Precautions..................2 Table of Contents....................3 Codes And Approvals..................4 Specifications....................5 Dimensions..................5 Rating Label Location................5 Rating Label..................6 Planning Your Installation................7 Introduction..................7 Non-Combustible Material Zone............7 Typical Framing - Internal Chase............8 Typical Framing - External Chase............9 Typical Framing - Corner:..............10 Typical Framing - Sidewall and Mantel..........11 Typical Framing - Raised Hearth............12 Installation of Fireplace Facing............13 Installation of Optional Facing Trim.............14...

  • Page 4: Codes And Approvals

    CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY This Westgate DV48 Fireplace: • Has been certified for use with either natural or propane gases. (See rating label.) • Is not for use with solid fuels.

  • Page 5: Specifications

    PECIFICATIONS IMENSIONS ø8” (203mm) ” (244mm) ø5”(127mm) ” (145mm) ” (464mm) ” (935mm) ” (1133mm) ” ” (13275mm) ” (994mm) (1175mm) ” ” (947mm) (858mm) ” (374mm) To Gas Line 6 ” Connection (152mm) Figure 1. Dimensions of the Firebox. ATING ABEL OCATION...

  • Page 6: Rating Label

    Maisons Pré-fabriquées, leurs sites, ANSI/NFPA 501A, et des communautées aux Instructions du manufacturier. MANUFACTURED BY (FABRIQUE PAR) : SHERWOOD INDUSTRIES LTD. 6782 OLDFIELD RD. SAANICHTON, BC, CANADA CAUTION: Hot while in operation. Do not touch. Keep children, clothing, furniture, or gasoline and other liquids having flammable vapors away.

  • Page 7: Planning Your Installation

    LANNING NSTALLATION NTRODUCTION This section of the technical manual is for the use of qualified technicians only. Fireplace placement, hearths, facings, mantles, and venting terminations will be covered, as well as the gas and electric systems. There are several installation safety guidelines that must be adhered to. Please carefully read the safety precautions at the front of this manual.

  • Page 8: Typical Framing - Internal Chase

    LANNING NSTALLATION YPICAL RAMING NTERNAL HASE Wall Thimble Header Venting External Wall Flooring Figure 5. Typical Framing for Internal Chase - General. 24” (610mm) Minimum Chase Depth ” (1134mm) Minimum 12” (305mm) Maximum Shelf Depth ** Minimum Height from the base of the unit. **80”...

  • Page 9: Typical Framing - External Chase

    LANNING NSTALLATION YPICAL RAMING XTERNAL HASE Wall Thimble External Wall Venting Non-Combustible Header Facing (Supplied) Hearth Protector Flooring (Supplied) Figure 7. Typical Framing for External Chase - General. 60” (1524mm) Minimum 24” (610mm) Chase Minimum Depth ” (1133mm) Minimum ** Minimum Height from the base of the unit.

  • Page 10: Typical Framing - Corner

    LANNING NSTALLATION YPICAL RAMING ORNER Wall Thimble Venting Wall Board Shelf Fireplace Riser Raised Hearth Figure 9. Typical Framing for Corner - General. ” (400mm) ” (1456mm) ” 12” (1030mm) (305mm) Minimum Maximum 1” (25mm) Minimum ” (1133mm) Minimum ” (2059mm) Minimum 12”...

  • Page 11: Typical Framing - Sidewall And Mantel

    LANNING NSTALLATION YPICAL RAMING IDEWALL AND ANTEL Non-Combustible Facing The mantel’s maximum overhang is 10” (254mm) at the minimum height of 521⁄4” (1327mm) measured from the Mantel base of the fireplace. Mantel Leg The mantel can extend 1” (25.4mm) further for every 1” (25.4mm) of height it is installed over the minimum height, as shown in Figure 12.

  • Page 12: Typical Framing - Raised Hearth

    LANNING NSTALLATION YPICAL RAMING AISED EARTH Warning: Failure to follow these guidelines may result in elevated operating temperatures, an inability to remove or install the door, or install the optional fronts that are available for this unit. non-combustible Hearth Insulation Board is required (supplied) installed between any non-combustible...

  • Page 13: Installation Of Fireplace Facing

    LANNING NSTALLATION Window Door Frame IMPORTANT: DO NOT INSTALL HEARTH MATERIAL ABOVE THIS FLANGE. For optional Reduced Ceiling Hieght installations, Non-Combustible see Appendix A. Hearth Pad (Supplied) Door Latch WARNING! If hearth material is installed above this flange, you will Fireplace Bottom be unable to install or remove the Front Edge...

  • Page 14: Installation Of Optional Facing Trim

    LANNING NSTALLATION Fireplace Door Optional Edging Fireplace Door (Supplied) Non-Combustible Non-Combustible Board (Supplied) Board (Supplied) ” (13mm) ” (13mm) Any Thickness Optional Fronts ” (19mm) Tile or other non-combustible Minimum Air Gap facing including grout or cement Tile or other non-combustible facing including grout or cement Figure 18.

  • Page 15: Installation Of Receiver

    LANNING NSTALLATION NSTALLATION OF ECEIVER Electrical Box (Supplied) Wall Stud Receiver Cover Receiver Figure 22. Receiver Installation. The Receiver is the heart of the remote control system. You need to access this receiver after installation to change the batteries (for operation during a power failure), to program a new remote / receiver combination and to operate a manual override should you lose your remote control or the batteries in the remote control lose their power.
  • Page 16 LANNING NSTALLATION * Horizontal Vent Sections rise ”/ft (21mm/m) * 40’ (12.19m) 35’ (10.67m) 30’ (9.14m) Only restrictors supplied with this appliance. Table 1: Vent Restrictor Sizes. Ø of Flue 25’ (7.62m) Restriction Restrictor 3.878” (98.5mm) 20’ (6.10m) 3.540” (89.9mm) 3.166”...

  • Page 17: Vent Termination Restrictions

    LANNING NSTALLATION ERMINATION ESTRICTIONS QUALIFIED INSTALLERS ONLY Fixed Closed Fixed Openable Closed Openable Termination Cap Air Supply Inlet Restriction Zone Gas Meter (Termination not allowed) Figure 24. Vent Termination Restrictions, refer to Table 2. Table 2: Vent termination clearances, refer to Figure 24. Letter Canadian Installation US Installation...

  • Page 18: Approved Vent Parts

    LANNING NSTALLATION PPROVED ARTS Table 3: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS). Simpson Security American Selkirk Part Description Metal-Fab EXCELDirect Duravent Chim. Metal Int. 6” Pipe Length 58DVA-06 SV5L6 5DT-06 TC-5DL6 9” Pipe Length 58DVA-09 5DT-09 12”...

  • Page 19: Installation Of Flue Restrictor

    LANNING NSTALLATION Table 4: Approved Vent Manufacturers Manufacturer Trade Name Nominal Sizes 5” x 8” American Metal Products AmeriVent Direct 5” x 8” Security Chimneys International LTD Secure Vent 5” x 8” Selkirk Metalbestos Direct-Temp 5” x 8” Co-axial Vent Simpson Dura-Vent Direct Vent GS 5”...

  • Page 20: Tv Installation Above Unit

    LANNING NSTALLATION TV I NSTALLATION BOVE During the development of the DV48, we took into consideration that in some installations TV’s or flat panel monitors may be located above the mantel. Although we can not anticipate every possible installation variable, we took time to evaluate the suitability of the installation of a TV or Plasma display above the mantel.

  • Page 21: Planning Your Installation

    NSTALLATION QUALIFIED INSTALLERS ONLY LANNING NSTALLATION Prior to starting your venting installation, refer to the section on Allowable Vent Configurations to make sure your plans fall into the allowable limits of horizontal and vertical installations. When planning your installation, it will be necessary to select the proper length of vent pipe for your particular requirements.

  • Page 22: Installation Set-Up

    NSTALLATION QUALIFIED INSTALLERS ONLY NSTALLATION COMBUSTIBLE EARTH OARD Install the non-combustible wall board and hearth protector provided with the unit. The side boards are interchangeable and are secured with drywall screws (3⁄4” screws provided), three (3) to each side of the unit and three (3) to each side frame member.

  • Page 23: Horizontal Installation

    NSTALLATION Read all instructions carefully before starting the installation. Failure to follow these instructions may create a fire or other safety hazard, and will void the warranty. INSTALLATION PRECAUTIONS: • Do not install any damaged venting or vent components. • Do not modify any vent or termination component. •...
  • Page 24 NSTALLATION Notes: (1) Any horizontal run of vent must have a 1⁄4 inch (6mm) rise for every 1 foot (305mm) of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire.

  • Page 25: Vertical Termination Installation

    NSTALLATION Step 6. Slide appliance vent assembly towards the wall, carefully inserting the ” (32mm) vent pipe into the vent cap assembly. It is important that the vent pipe extend into the vent cap sufficient distance so as to result in a minimum pipe overlap of 11⁄4 inches (32mm).
  • Page 26 NSTALLATION Step 5. Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles, as specified earlier. Continue to assemble lengths of Pipe and Elbows necessary to reach from the Ceiling Firestop up through the roof line.

  • Page 27: Door Removal And Installation

    NSTALLATION Table 5: Minimum ‘H’ for Figure 44. Roof Pitch Minimum Height (H) Feet Meters Flat to 7/12 Over 7/12 to 8/12 0.46 Dimension ‘H’ obtained Over 8/12 to 9/12 0.61 from table to the left. Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25...

  • Page 28: Gas Hook-Up

    NSTALLATION 4) Lift the Door Frame away, being careful that the glass panel is secure within the Door Frame. Figure 49: Top Door Hook. Figure 48: Door Latch Locations. The DV48 is equipped from factory with a 1⁄2” SAE 45° male gas fitting. This fitting will fit commonly used flexible gas supply lines.

  • Page 29: Electrical Hook-Up

    NSTALLATION LECTRICAL An electrical junction box is provided and fastened to the right side of the fireplace. Power needs to be brought to the electrical junction box. The power for the various control components are all provided from the fan control module. Install the provided electric outlet and cover and plug the the fan control module into it.
  • Page 30 NSTALLATION Left Right Figure 53: Removing the Figure 54: Identifing the Orifice. Figure 55: Removing the Gas Orifices. Pilot Orifice. 9. Using a 3⁄8” socket wrench, remove both gas orifices from the orifice mounting brackets at the rear floor of the firebox (Figure 55).

  • Page 31: Firebox Liner Installation

    NSTALLATION f. Check your manifold pressure by measuring the pressure at the Manifold test manifold pressure tap on the valve. The manifold pressure with the Inlet test pressure point pressure point appliance operating at its high setting should be between 9.5” WC and 10.5”...
  • Page 32 NSTALLATION 1. Prior to installing the firebox liners, you will need to ensure the Rear Brick Rear Brick Panel Support is in the correct position. The support Panel Support is located at the back of the firebox (see Figure 61) and can (in lower position) be installed in two (2) positions.

  • Page 33: Log Burner / Ember Bed Installation

    NSTALLATION URNER MBER NSTALLATION 1. Use the two (2) T-20 screws provided; install the rear burner shield onto the back of the burner. The mounting holes are just above the mixing tubes at the rear of the burner, refer to Figure 67.

  • Page 34: Log Set Installation

    NSTALLATION Slot Grate Tab Figure 72: Slot for Firebox Grate. Figure 73: Tab on Firebox Grate. 4. Install the burner accent pieces as shown in Figure 71. There are a left, a right and a front ceramic trim. On each side of the burner and on the inside of each burner side accent pieces there is a slot, which should be aligned in order to position the log grate correctly (see Figure...
  • Page 35 NSTALLATION Figure 77: Log 3 in Place. Figure 78: Log 4 in Place. 2. Install Left Rear log with the right side on the grate, using a groove on the bottom of the log to index itself to the grate (see Figure 76). The right side self locates on the first log.

  • Page 36: Glass Burner Installation

    NSTALLATION Figure 82: Log 8 in Place. Figure 83: Log 9 in Place. 8. Situate Log 8 between the right grate finger, the right firebox liner and the grate cross bar (see Figure 82). On the back of the log near the top end is a ceramic pin, this pin sits into a groove on the top of Log 9.
  • Page 37 NSTALLATION 2. Pull the burner forward up to the angular brackets near the front of the firebox (see Figure 87). The burner rests on the floor of the Burner Port firebox and is properly aligned against the two (2) front burner rests.

  • Page 38: Porcelain Panel Kit Installation

    NSTALLATION 6. Gently place the burner trim piece around the burner (see Figure 90). It sits on various support brackets and fits around the burner tray and up against the firebox liner. Figure 91 shows the burner trim in the correct position.
  • Page 39 NSTALLATION Figure 98: Rear & Left Porcelain Panels in Place. Figure 99: Top Porcelain Panel in Place. 4. Install the Left Firebox Liner Panel; it sits on the bottom front edge of the firebox (see Figure 98), a support bracket at the lower rear of the firebox, and is held in by a retainer at the top of the firebox. Adjust the panel retainers as required.

  • Page 40: Optional Front Installation

    NSTALLATION 8. Place one of the Permanent Magnets provided on the front edge of the Burner Cover Supports as shown in Figure 101. 9. Install the Burner Assembly; refer to Step 1 & 2 of G LASS URNER NSTALLATION 10. Place the Ceramic Burner Front on top of the Burner Cover Supports as shown in Figure 101. This part should be pulled forward until it contacts the metal brackets in the front.
  • Page 41 NSTALLATION Install the front by lifting it parallel to the fireplace with the mounting bracket hooks pointing towards the fireplace. Slide the Wall hooks all the way into the slots between the Glass Door Frame and the drywall flanges of the fireplace. Pull down on each corner to make sure the hook is engaged with the hanger.

  • Page 42: Wiring Harness

    IRING ARNESS Caution: Label all wires prior to disconnectton when servicing controls, Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

  • Page 43: Diagnostic Flash Codes

    IAGNOSTIC LASH CODES 1. Fail to ignite: If there is no positive ignition, the board will go into lock out and the LED will blink 3 times in intervals until the system is reset. 2. Low battery condition (<4V): the LED indicator will blink one (1) time in intervals. 3.

  • Page 44: Troubleshooting

    ROUBLESHOOTING Problem Possible Cause Solution The pilot flame has gone out Thermostat · Turn it ON does not The On/Off switch is turn to OFF work The thermostat is set too high · Set the thermostat to a lower temperature ·...
  • Page 45 ROUBLESHOOTING Problem Possible Cause Solution · Turn the system off by pressing the ON/OFF button on the transmitter · After approximately 2 seconds press the ON/OFF button on the transmitter again. · In the manual flame control mode, use the down arrow button to reduce the flame to off, indicated by the word OFF displayed on the transmitter LCD screen.

  • Page 46: Appedix A - Optional Reduced Ceiling Height Installation

    PPEDIX PTIONAL EDUCED EILING EIGHT NSTALLATION The DV48 can be installed with the reduced ceiling hieght as shown in this diagram. If you are limited by ceiling heights, particularly when installing a raised hearth, you can install the unit observing the clearances outline in this diagram.

  • Page 47: Parts Diagram

    ARTS IAGRAM...

  • Page 48: Parts Diagram - Options

    ARTS IAGRAM PTIONS...

  • Page 49: Parts List

    ARTS Item Number Items Item Number Items 50-2002 Glass Door Assembly 50-1947 Door Trim Kit W/ Screen - Black 50-2001 Door Tool 50-1948 Arched Ovation - Antique Copper 50-1957 Panel Set - Porcelain 50-1949 Arched Ovation - Natural Iron 50-1944 Panel Set - October 50-1950 Arched Ovation - Black...

  • Page 50: Warranty

    Limited Lifetime Warranty: Under this warranty, Sherwood Industries Ltd. covers the fireplace or stove body and accessories against defects in materials and workmanship, for part repair or replacement for the first seven (7) years and limited labour for the first two (2) years to the original purchaser.
  • Page 51 Labour rates are set per component and as such total labour costs may not be covered. 27. Sherwood Industries Ltd. is not liable for freight or labour on any stove replaced in-field and is not liable for travel costs for service work.

  • Page 52: Installation Data Sheet

    NATURAL GAS (NAT) PROPANE(LPG) _________________________________________ INLET GAS PRESSURE:_________in wc _________________________________________ MAIN BURNER ORIFICE:__________# DMS PHONE:___________________________________ PILOT ORIFICE #_________OR________in diam. INSTALLER’S SIGNATURE: _________________________________________ MANUFACTURED BY: SHERWOOD INDUSTRIES LTD. 6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3 December 4, 2009 www.westgatefireplaces.com C-12029...

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