Westgate DV48 Owner's Manual

Westgate luxury fireplaces
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SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open
flame.
• Do not try to light any appliance.
• Do not touch any electrical switch
or use any phone in your building.
• Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
• If you cannot reach your gas
supplier, call the fire department.
FOR YOUR SAFETY: Do not store or use gasoline or
other flammable vapours and liquids in the vicinity of
this or any other appliance.
WARNING:
If the information in this manual is
not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of
life. Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas fitter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed;
only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas fired direct vent appliances. The fireplace
damper must be removed or welded in the open position prior to installation of a fireplace insert.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
OWNER'S
DV48
B Y : S H E R W O O D I N D U S T R I E S L T D
MANUAL
This appliance may be installed in an
after-market permanently located,
manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with
the type of gas indicated on the
rating plate. This appliance is not
convertible for use with other gases,
unless a certified kit is used.
50-2003

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Summary of Contents for Westgate DV48

  • Page 1 SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER. PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE DV48 B Y : S H E R W O O D I N D U S T R I E S L T D OWNER’S...
  • Page 2: Safety Precautions

    AFETY RECAUTIONS FOR SAFE INSTALLATION AND OPERATION OF YOUR “WESTGATE” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION: • All Westgate gas-fired appliances must be • To prevent injury, do not allow anyone who is installed in accordance with their instructions. unfamiliar with the stove to operate it.
  • Page 3: Table Of Contents

    ABLE OF ONTENTS Safety Precautions..................2 Table of Contents....................3 Codes And Approvals..................5 Specifications....................6 Dimensions..................6 Rating Label Location................6 Rating Label..................7 Planning Your Installation................8 Introduction..................8 Non-Combustible Material Zone............8 Typical Framing - Internal Chase............9 Planning Your Installation..............10 Typical Framing - External Chase............10 Typical Framing - Corner..............11 Typical Framing - Sidewall and Mantel..........12 Typical Framing - Raised Hearth............13 Installation of Fireplace Facing............14...
  • Page 4 ABLE OF ONTENTS Service / Maintenance..................50 Lighting Instruction Label..............50 Air Intake..................50 Light Bulb Replacement..............51 Cleaning / Annual Service..............51 Cleaning The Glass................51 Replacing Glass................51 Burner & Firebox Cleaning..............51 Wiring Harness.....................52 Troubleshooting....................53 Troubleshooting....................54 Appedix A - Optional Reduced Ceiling Height Installation.........55 Parts List......................56 Parts Diagram....................57 Warranty......................58 Warranty......................59...
  • Page 5: Codes And Approvals

    This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the • established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows: VENTED GAS FIREPLACE HEATER (DV48; NG/LPG) TESTED TO: ANSI Z21.88a-2007/CSA 2.33a-2007 VENTED GAS FIREPLACE HEATERS CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY...
  • Page 6: Specifications

    PECIFICATIONS IMENSIONS ø8” (203mm) ” (244mm) ø5”(127mm) ” (145mm) ” (464mm) ” (935mm) ” (1133mm) ” ” (13275mm) ” (994mm) (1175mm) ” ” (947mm) (858mm) ” (374mm) To Gas Line 6 ” Connection (152mm) Figure 1. Dimensions of the Firebox. ATING ABEL OCATION...
  • Page 7: Rating Label

    Maisons Pré-fabriquées, leurs sites, ANSI/NFPA 501A, et des communautées aux Instructions du manufacturier. MANUFACTURED BY (FABRIQUE PAR) : SHERWOOD INDUSTRIES LTD. 6782 OLDFIELD RD. SAANICHTON, BC, CANADA DUE TO HIGH SURFACE TEMPERATURES KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY DUES AUX TEMPERATURES ELEVEES, GARDEZ LES ENFANTS, LES VETEMENT ET LES MEUBLES ELOIGNES "...
  • Page 8: Planning Your Installation

    This illustration applies to any and all installations for the DV48 and should be used as the first reference before any others. Failure to comply with this requirement can lead to elevated operating temperatures, degradation of materials or even result in fire. If you are un-clear about any details contained here, consult with your retailer prior to installation.
  • Page 9: Typical Framing - Internal Chase

    LANNING NSTALLATION YPICAL RAMING NTERNAL HASE Wall Thimble Header Venting External Wall Flooring Figure 5. Typical Framing for Internal Chase - General. 24” (610mm) Minimum Chase Depth ” (1134mm) Minimum 12” (305mm) Maximum Shelf Depth ** Minimum Height from the base of the unit. **80”...
  • Page 10: Planning Your Installation

    LANNING NSTALLATION YPICAL RAMING XTERNAL HASE Wall Thimble External Wall Venting Non-Combustible Header Facing (Supplied) Hearth Protector Flooring (Supplied) Figure 7. Typical Framing for External Chase - General. 60” (1524mm) Minimum 24” (610mm) Chase Minimum Depth ” (1133mm) Minimum ** Minimum Height from the base of the unit.
  • Page 11: Typical Framing - Corner

    LANNING NSTALLATION YPICAL RAMING ORNER Wall Thimble Venting Wall Board Shelf Fireplace Riser Raised Hearth Figure 9. Typical Framing for Corner - General. ” (400mm) ” (1456mm) ” 12” (1030mm) (305mm) Minimum Maximum 1” (25mm) Minimum ” (1133mm) Minimum ” (2059mm) Minimum 12”...
  • Page 12: Typical Framing - Sidewall And Mantel

    LANNING NSTALLATION YPICAL RAMING IDEWALL AND ANTEL Non-Combustible Facing The mantel’s maximum overhang is 10” (254mm) at the minimum height of 521⁄4” (1327mm) measured from the Mantel base of the fireplace. Mantel Leg The mantel can extend 1” (25.4mm) further for every 1” (25.4mm) of height it is installed over the minimum height, as shown in Figure 12.
  • Page 13: Typical Framing - Raised Hearth

    LANNING NSTALLATION YPICAL RAMING AISED EARTH Warning: Failure to follow these guidelines may result in elevated operating temperatures, an inability to remove or install the door, or install the optional fronts that are available for this unit. non-combustible Hearth Insulation Board is required (supplied) installed between any non-combustible...
  • Page 14: Installation Of Fireplace Facing

    NSTALLATION OF IREPLACE ACING Non-Combustible There are a number of optional Facing (Supplied) fronts available for use with the DV48. These fronts lift on and off of the fireplace, Mantel providing access to the fireplace for regular maintenance and Standard service.
  • Page 15: Installation Of Optional Facing Trim

    LANNING NSTALLATION Fireplace Door Optional Edging Fireplace Door (Supplied) Non-Combustible Non-Combustible Board (Supplied) Board (Supplied) ” (13mm) ” (13mm) Any Thickness Optional Fronts ” (19mm) Tile or other non-combustible Minimum Air Gap facing including grout or cement Tile or other non-combustible facing including grout or cement Figure 18.
  • Page 16: Installation Of Receiver

    LANNING NSTALLATION NSTALLATION OF ECEIVER Electrical Box (Supplied) Wall Stud Receiver Cover Receiver Figure 22. Receiver Installation. The Receiver is the heart of the remote control system. You need to access this receiver after installation to change the batteries (for operation during a power failure), to program a new remote / receiver combination and to operate a manual override should you lose your remote control or the batteries in the remote control lose their power.
  • Page 17 LANNING NSTALLATION * Horizontal Vent Sections rise ”/ft (21mm/m) * 40’ (12.19m) 35’ (10.67m) 30’ (9.14m) Only restrictors supplied with this appliance. Table 1: Vent Restrictor Sizes. Ø of Flue 25’ (7.62m) Restriction Restrictor 3.878” (98.5mm) 20’ (6.10m) 3.540” (89.9mm) 3.166”...
  • Page 18: Vent Termination Restrictions

    LANNING NSTALLATION ERMINATION ESTRICTIONS QUALIFIED INSTALLERS ONLY Fixed Closed Fixed Openable Closed Openable Termination Cap Air Supply Inlet Restriction Zone Gas Meter (Termination not allowed) Figure 24. Vent Termination Restrictions, refer to Table 2. Table 2: Vent termination clearances, refer to Figure 24. Letter Canadian Installation US Installation...
  • Page 19: Approved Vent Parts

    The DV48 fireplace has been tested and certified for use with AMERICAN METAL PRODUCTS “AMERIVENT DIRECT”, SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES. SECURITY CHIMNEY’S “SECURE VENT DIRECT VENT SYSTEM”, SELKIRK “DIRECT-TEMP VENT SYSTEM”, and EXCELDIRECT “ICC“...
  • Page 20: Installation Of Flue Restrictor

    LANNING NSTALLATION Table 4: Approved Vent Manufacturers Manufacturer Trade Name Nominal Sizes 5” x 8” American Metal Products AmeriVent Direct 5” x 8” Security Chimneys International LTD Secure Vent 5” x 8” Selkirk Metalbestos Direct-Temp 5” x 8” Co-axial Vent Simpson Dura-Vent Direct Vent GS 5”...
  • Page 21: Tv Installation Above Unit

    NSTALLATION BOVE During the development of the DV48, we took into consideration that in some installations TV’s or flat panel monitors may be located above the mantel. Although we can not anticipate every possible installation variable, we took time to evaluate the suitability of the installation of a TV or Plasma display above the mantel. We carried out testing to evaluate what possible operating temperatures that may be experienced when the appliance was installed in an internal chase.
  • Page 22: Installation Set-Up

    NSTALLATION QUALIFIED INSTALLERS ONLY LANNING NSTALLATION Prior to starting your venting installation, refer to the section on Allowable Vent Configurations to make sure your plans fall into the allowable limits of horizontal and vertical installations. When planning your installation, it will be necessary to select the proper length of vent pipe for your particular requirements.
  • Page 23: Installation Of Non-Combustible Wall And Hearth Board

    NSTALLATION QUALIFIED INSTALLERS ONLY NSTALLATION COMBUSTIBLE EARTH OARD Install the non-combustible wall board and hearth protector provided with the unit. The side boards are interchangeable and are secured with drywall screws (3⁄4” screws provided), three (3) to each side of the unit and three (3) to each side frame member.
  • Page 24: Horizontal Installation

    NSTALLATION Read all instructions carefully before starting the installation. Failure to follow these instructions may create a fire or other safety hazard, and will void the warranty. INSTALLATION PRECAUTIONS: • Do not install any damaged venting or vent components. • Do not modify any vent or termination component. •...
  • Page 25 NSTALLATION Notes: (1) Any horizontal run of vent must have a 1⁄4 inch (6mm) rise for every 1 foot (305mm) of run towards the termination. Never allow the vent to run downward. This could cause high temperatures and may present the possibility of a fire.
  • Page 26: Vertical Termination Installation

    NSTALLATION Step 6. Slide appliance vent assembly towards the wall, carefully inserting the ” (32mm) vent pipe into the vent cap assembly. It is important that the vent pipe extend into the vent cap sufficient distance so as to result in a minimum pipe overlap of 11⁄4 inches (32mm).
  • Page 27 NSTALLATION Step 5. Cut a hole in the roof centered on the small drill hole placed in the roof in Step 2. The hole should be of sufficient size to meet the minimum requirements for clearance to combustibles, as specified earlier. Continue to assemble lengths of Pipe and Elbows necessary to reach from the Ceiling Firestop up through the roof line.
  • Page 28: Door Removal And Installation

    NSTALLATION Table 5: Minimum ‘H’ for Figure 44. Roof Pitch Minimum Height (H) Feet Meters Flat to 7/12 Over 7/12 to 8/12 0.46 Dimension ‘H’ obtained Over 8/12 to 9/12 0.61 from table to the left. Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25...
  • Page 29: Gas Hook-Up

    Figure 49: Top Door Hook. Figure 48: Door Latch Locations. The DV48 is equipped from factory with a 1⁄2” SAE 45° male gas fitting. This fitting will fit commonly used flexible gas supply lines. If your local code requires you to use only rigid pipe for gas supply, remove the flare fitting provided.
  • Page 30: Electrical Hook-Up

    See Figure 54 for help to identify these parts. The orifice size is stamped into the orifice. The correct orifice sizes for the DV48 are LPG - 35 and NG - 62. 8. Install the correct orifice and replace the pilot hood. The pilot hood has an indexing notch which must be align with the pilot base.

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