Royal Enfield CLASSIC 350 2021 Owner's Manual
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Royal Enfield CLASSIC 350 2021 Owner's Manual

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BS VI - SIGNALS

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  • Page 1 BS VI - SIGNALS...
  • Page 3 We congratulate you on your choice of the legendary Bullet motorcycle and welcome you to the exciting world of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 350 Signals motorcycle, the right way and guide you to maintain your motorcycle meticulously. We have also provided tips on safe riding and on minor adjustments for the care of your motorcycle.
  • Page 4 “© Copyright 2021 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing of Royal Enfield”.

  • Page 5: Table Of Contents

    CONTENTS Personal and Motorcycle Information Tools & First Aid kit Technical Specifications Wheel Removal & Assembly Recommended Lubricants Minor Maintenance Tips Safety Definitions Long Trip Precautions Motorcycle Identification Numbers Washing Procedure Location of Key Parts Storage Precautions Operation of Controls Trouble Shooting Pre-Operational Checks Warranty Terms &...

  • Page 6: Personal And Motorcycle Information

    PERSONAL & MOTORCYCLE INFORMATION Name Door No./Street Locality City State Contact Nos. Res: Off: Mobile : Email : Engine No. Battery No. Frame No. Battery make Reg. No. Licence No. Date of Sale Valid till dt. Model Key No. : Tyre make Colour Sold by...

  • Page 7: Technical Specifications

    ENGINE IGNITION SYSTEM Engine Type ..... Single Cylinder 4 Stroke Ignition system ..Electronic ignition ECU/Variable Bore ......70 mm Spark plug Electrode gap WQR8DC : 0.80 to 0.90 mm Stroke ......90 mm Spark plug ....WQR8DC M14 (Bosch) Swept volume ..
  • Page 8 Tyre Pressure CHASSIS Solo Front ....20 psi/1.41 kg/cm Type ....Single downtube, using engine Rear ....30 psi/2.11 kg/cm ....as stressed member With Pillion Front ....22 psi/1.55 kg/cm Frame ....Tubular Rear ....32 psi/2.25 kg/cm Suspension Front ..
  • Page 9 Gross Vehicle Weight ....350 kg Modifications on the motorcycle which are not approved by Luggage load carrier ....Should not be more Royal Enfield may not only disqualify for warranty, but also ..........than 15 kg affects performance of the motorcycle.

  • Page 10: Recommended Lubricants

    Fr ont Fo rk O il B r ake F lu i d Grade SAE 15 W 50 API SL Grade & Grade Royal Enfield Front Capacity Front : 100 ml Above JASO MA2 Fork Oil (or 1F Rear : 100 ml...

  • Page 11: Safety Definitions

    SAFETY DEFINITIONS The information given under the titles : Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and damages to the motorcycle. W A R N I N G Indicates a potentially hazardous situation.

  • Page 12: Motorcycle Identification Numbers

    MOTORCYCLE IDENTIFICATION NUMBERS FRAME NUMBER ENGINE NUMBER Punched on steering head tube right side. Punched on crankcase left top side.

  • Page 13: Location Of Key Parts

    LOCATION OF KEY PARTS 1. Turn Signal Switch 2. Horn Button 3. Cluth Lever 4. Day Flash 5. Head Lamp Dip Switch 6. Ignition Switch 7. Speedo Meter 8. Warning Indicator 9. Engine Kill Switch 10. Brake Lever 11. E-Start Switch Button 12.
  • Page 14 LOCATION OF KEY PARTS 1. Mudguard Reflector Rear 2. Right Trafficator Rear 3. Tail Lamp 4. Shockabsorber (gas filled) 5. Air filter box 6. Pilot Lamp Right 7. Head Light 8. Number Plate Front 9. Right Trafficator Front 10. Steering lock 11.
  • Page 15 LOCATION OF KEY PARTS 1. Left Trafficator Front 2. Pilot Lamp Left 3. Spark Plug 4. Fuel Tank 5. Battery Box Cover 6. Seat - Rider 7. Electricals & Tool Box Left 8. Seat - Pillion Rider 9. Left Trafficator Rear 10.

  • Page 16: Operation Of Controls

    OPERATION OF CONTROLS STEERING LOCK IGNITION SWITCH n Turn Clockwise to lock n Turn Anticlockwise to Unlock FILTER / ELECTRICAL / BOXES n Turn anti clockwise to open FUEL TANK CAP O P E N n Turn Key Clockwise & lift the BATTERY BOX n Turn anti clockwise to open C L O S E...
  • Page 17 OPERATION OF CONTROLS W A R N I N G FUEL TANK Do not overfill the fuel tank. Fill upto maximum fuel level & stop filling when the fuel reaches the bottom of Splash Arrestor. Failure to do so will lead to canister damage or can cause fuel spill out of fuel tank.
  • Page 18 OPERATION OF CONTROLS NOTE E-START SWITCH n Key is common for ignition, petrol tank cap, steering Depress & hold till lock, battery cover and tool boxes. engine starts n Key can be removed only in locked position from fuel tank, Filter box, Electrical boxes locks in “OFF” position from Ignition switch.
  • Page 19 DIMMER SWITCH TURN SIGNAL SWITCH Left turn signal “ON” High beam “OFF” (Push to off) Low beam Right turn signal “ON” DAY FLASH Press for Head Light Flash...

  • Page 20: Pre-Operational Checks

    PRE OPERATIONAL CHECKS FRONT BRAKE REAR BRAKE CHECK FOR Fuel level in the tank and leakage if any. Smooth operation and free play in Front and Rear Brake levers. FRONT BRAKE REAR BRAKE Brake fluid level is above the “MIN” mark in the front and rear master cylinder.

  • Page 21: Safe & Happy Riding

    SAFE & HAPPY RIDING RIDING DRESS SITTING POSTURE Correct sitting posture is a must for stable and safe n A proper riding apparel riding. n Proper Riding Boots n Sit Straight with your shoulders completely relaxed. n Keep your elbows close to your body. n Soft Leather Gloves n Hold the handle grip close to its inner end.

  • Page 22: Running In Period

    RUNNING IN PERIOD Warm up the engine for a few minutes at idling T he Royal Enf ield Mo torcycle as you would be experiencing, is capable of consistent high speeds. speed to allow engine oil to lubricate all the moving parts in the engine before riding the However as with any new motorcycle, a “RUNNING-IN motorcycle.

  • Page 23: Warning Indications & Safety Systems

    MIL will glow continuously. It is recommended to take fuel. BUT will also cause the motorcycle to a nearest Royal Enfield Authorised serious damage to the fuel pump. Please refuel as service station for a detailed inspection and correction soon as the low fuel indication comes “ON”.
  • Page 24 WARNING INDICATIONS & SAFETY SYSTEMS continously reduce the hydraulic pressure and thereby 2. ANTI-LOCK BRAKING SYSTEM (ABS) prevent the brakes from locking the wheels while Anti-Lock Braking System reducing the speed of the vehicle. This will help the rider to control the motorcycle. (ABS) will help prevent the brakes from locking the An ABS indicator lamp is provided in the console (as...
  • Page 25 WARNING INDICATIONS & SAFETY SYSTEMS Please apply bo th brakes to stop - front brake CAUTION : (ABS) momentarily earlier, followed by rear brake, to have ABS is a safety feature to help prevent locking of wheels better traction and control of the motorcycle. during sudden application of brakes.
  • Page 26 I n the event of the ABS ind icator r emaining continuously “ON” please take the motorcycle to a nearest Authorised Royal Enfield service station to inspect the brakes system control of the vehicle.

  • Page 27: Starting

    STARTING Ensure Gear is in Neutral position and the Neutral USING ELECTRIC START lamp is glowing in the speedometer. To shift into Depress and Hold the neutral, move the motorcycle back and forth Clutch Lever. gently, while simultaneously shifting the gear. Press Starter Button and hold till Engine starts.

  • Page 28: Gear Shifting, Riding & Stopping

    GEAR SHIFTING, RIDING & STOPPING To stop the motorcycle, close throttle, NOTE apply front and rear br akes. Release the Starter button as soon as the Engine starts. Simultaneously, shift gears into If Engine does not start, wait for 30 s before pressing neutral just before the motorcycle the starter switch.

  • Page 29: Parking

    PARKING PARKING MOTORCYCLE ON CENTER STAND C A U T I O N When Side stand is in extended position. Select a firm, flat surface. a ) Engine will start if vehicle is in neutral, but will cut- H o l d h a n d l e b a r off (ignition and fuel) when gear is engaged.

  • Page 30: Periodical Maintenance Chart

    Contact the nearest Royal Enfield Authorised Dealer / Service Center for expert advice and to carry out the required maintenance. S l .
  • Page 31 PERIODICAL MAINTENANCE S l . FRE E SE R V IC E DES C R IPT ION P A ID SE R V IC E N o . whichever is earlier km (x 1000) Months Clean / replace more frequently if operated in Air filter paper element dusty condition Clutch Cable / lever free play...
  • Page 32 Check, Adjust & Lubricate frequently when riding in unusually I/A/R: Inspect/Adjust/Replace if necessary wet, muddy, dusty roads and rainy season. NOTE For Maintenance after 50,000 km, Please repeat the same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Center.

  • Page 33: Tools & First Aid Kit

    TOOLS & FIRST AID KIT The tool kit is located in the left side Electrical box of A first aid kit is provided with the motorcyle for any the motorcycle. emergency requirements. S.No. Description Qty. Tool bag S.No. Description Qty. Box spanner 21 X 24 Antiseptic cream 5 gms Screw driver O6 X 160...

  • Page 34: Wheel Removal & Assembly

    WHEEL REMOVAL / ASSEMBLY Hold front axle by spanner and loosen axle nut FRONT WHEEL REMOVAL then remove nut along with washer. Place the motorcycle on its center stand on a firm and flat surface. Provide a suitable support below the front end of the engine such that the front wheel is about 4 inches (10 cms.) above the ground.
  • Page 35 WHEEL REMOVAL / ASSEMBLY NOTE C A U T I O N Do not depress the front brake lever when wheel is Ensure that the speedo drive removed as this will result in the brake pads coming is correctly located such that too far out of the brake caliper.
  • Page 36 WHEEL REMOVAL / ASSEMBLY arm clips (Gently Pull the Brake Hose & WSS cable REAR WHEEL REMOVAL together from the Clip by hand. Do not use any Place the motor cycle on screw Driver or metal rod for removal which may center stand on a firm and damage the Hose or Sensor cable).
  • Page 37 WHEEL REMOVAL / ASSEMBLY REAR WHEEL REASSEMBLY NOTE Ensure the four Cush rubbers are Assemble the brake pads and ensure the brake disc in position inside the rear wheel is located in between the brake pads. hub. Align the caliper bracket, Tilt motorcycle to right side and wheel and swing arm holes insert...
  • Page 38 WHEEL REMOVAL / ASSEMBLY Fix all the three W- Clips C A U T I O N properly with Brake hose Please check the brake ho se pipe ro uting f rom and wheel speed sensor Reservoir to Master cylinder, Master cylinder to Rear Cable in the locations as wheel caliper.

  • Page 39: Minor Maintenance Tips

    Ho wever fo r an elaborate maintenance, we recommend you to get in Clean the drive chain carefully. Apply chain lubricant touch with a Royal Enfield Authorised Dealer / Service while simultaneously rotating the rear wheel. Wipe off Center.
  • Page 40 MINOR MAINTENANCE TIPS SPARK PLUG INSPECTION OF TYRES AND WHEELS n Inspect the tyres periodically for tread wear, cracks CLEANING AND ADJUSTING PLUG GAP and cuts. Two spark plugs are provided in your motorcycle. Minimum tread depth : Remove spark plug using the plug spanner and Front tyre : 1 mm Rear tyre : 2 mm tommy bar.
  • Page 41 MINOR MAINTENANCE TIPS C A U T I O N BRAKE FLUID Brake fluid is highly corrosive and can cause damage Check if oil is below ëMINí level. To top up, remove to painted parts. Please ensure that brake fluid does cover and diaphragm, then top up with DOT 4 as not spill on any part of the motorcycle.
  • Page 42 MINOR MAINTENANCE TIPS To adjust the free play: Note the matching index marks on right swing arm and chain adjuster and tighten / loosen Ensure the ground level & firm and place the adjuster nut on left swing arm side, to ensure the motorcycle in its centre stand.
  • Page 43 MINOR MAINTENANCE TIPS n Insert the key into the battery cover lock, turn BATTERY & MAINTENANCE anticlockwise and hold. n The motorcycle is provided with n Remove the battery cover outwards while releasing 12 V - 12 Ah. the cover from the lock peg on top. n Disconnect the -VE Terminal first and then +VE n Periodically check the Battery for terminal.
  • Page 44 MINOR MAINTENANCE TIPS n Turn the key anticlockwise and push the lock into W A R N I N G the locator and turn the key clockwise such that the Battery terminals and internals contain lead and lead cover is locked in position. components, known to cause cancer and birth defects n Release Key and remove from the lock.
  • Page 45 MINOR MAINTENANCE TIPS ASSEMBLING THE HEAD LAMP BULB CHANGING ELECTRICAL COMPONENTS 1. Ref ix the new halogen bulb into reflector unit of HEADLAMP BULB REPLACEMENT the headlamp. n Loosen the rim holding screw 2. Gently press the bulb on top and take out the head holding clip and lock the light reflector.
  • Page 46 MINOR MAINTENANCE TIPS TRAFFICATOR BULB TAIL LAMP BULB Remove the two nuts each from n Remove the screws & take out Right & Left side of the rear trafficator glass cover. number plate holder. n Press bulb gently & Turn anti- Pull out Tail Lamp assembly clockwise to take out the bulb.
  • Page 47 Replace both pad is worn to the wear indicator mark. Replace both pads as set. Visit royal enfield dealer for this service. pads as set. Visit royal enfield dealer for this service.
  • Page 48 MINOR MAINTENANCE TIPS FUSE RELAY STARTER - FUSE BOX n Open the left tool box. n Replace the required fuse with the spare fuse available in the fuse carrier. n The blade fuses are located in the carrier and differently coloured for identification. F0 - Main Fuse - 40 A Spare Fuse - 40 A NOTE...
  • Page 49 MINOR MAINTENANCE TIPS Fu se ID D e s cr i pt i o n R at i n g HARNESS MAIN CABLE FUSE BOX CHARGING FUSE 25 A TAIL LAMP FUSE IGNITION FUSE (EFI) 15 A SIGNALLING FUSE 15 A SPARE FUSE LIGHTING FUSE 15 A...

  • Page 50: Long Trip Precautions

    LONG TRIP PRECAUTIONS Checks prior to the commencement of long journey Items to be carried Service the motorcycle at a Royal Enfield Authorised n Tool kit Dealer / Service Center. n First aid kit. n Ensure sufficient quantity of petrol in the fuel tank for the journey planned.

  • Page 51: Washing Procedure

    WASHING PROCEDURE Once the motorcycle has been ridden in salty conditions or PRECAUTIONS near coastal areas it is recommended to wash your Wash motorcycle when the engine is cold. motorcycle with cold water. Please do not use warm water for washing as it may damage the motorcycle due to Cover the silencer, tail pipe, horn and control switches with suitable plastic bags and tie it firmly to prevent water chemical reaction with the salt.

  • Page 52: Storage Precautions

    Set the motorcycle on its center stand. taken. n Apply anti rust solutions on all plated parts. Take n Get the motorcycle service through a Royal Enfield care not to apply this solution on rubber or painted Authorised Dealer / Service Center.

  • Page 53: Trouble Shooting

    We have listed below a few basic checks in case your motorcycle is not functioning. If in case the problem is not rectified after these checks, it is necessary to get the motorcycle checked by a Royal Enfield Authorised Dealer / Service Center to rectify the problem and to ensure trouble free performance.
  • Page 54 TROUBLE SHOOTING Sy m p to m C he ck for / R e m e d y Ob s e r v ati on s 1. Typically happens after a Refill / Adulterated / Drain out entire fuel and Refill with fresh fuel from a E n g i n e Water in Fuel.

  • Page 55: Warranty Terms & Conditions

    In order to avail warranty benefits by second or subsequent owner, the second/subsequent owner should inform the nearest Royal Enfield Service Center about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield.
  • Page 56 WARRANTY TERMS & CONDITIONS (b) Components like fuel filter, oil filter, Air filter paper element, control cables, brake shoes / brake pads, clutch plates, drive chain & sprocket kit, Steering ball races, Electrical equipment, wiring harness etc., which are subjected to normal wear and tear. Failures occurred due to use of non recommended grade lubricants, fuel or improper level.

  • Page 57: Emission Warranty

    Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest Authorised Dealer / Service Center OR for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and...
  • Page 58 EMISSION WARRANTY Royal Enfield will not be responsible for any penalties that may be charged by statuatory authorities on account of failure to comply with the in-use emission standards. That cost/s incurred to check emission of the motorcycle will have to be borne by the customer.
  • Page 59 The motorcycle has been used for competitions, races, and rallies or for the purpose of establishing records. On examination by Royal Enfield or its Authorised Dealer / Service Center, if the motorcycle shows that any of the conditions stipulated in the Owner’s manual with regard to use and maintenance have been violated.

  • Page 60: Evap

    The following warranty applies to the evaporative emission control system. Royal Enfield Motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the evaporative emission...
  • Page 61 IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE EVAPORATIVE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN AUTHORISED ROYAL ENFIELD SERVICE DEALER AND USING ONLY GENUINE ROYAL ENFIELD SPARE PARTS.

  • Page 62: Environment Care

    When your vehicle is attended in a Royal Enfield workshop our dealers do take care of that aspect. If you are getting it attended elsewhere please ensure that items are segregated and kept in a suitable container or bag without allowing them to get into soil, water or sewerage line, drains, water bodies like lake, canal, river.

  • Page 63: Service & Maintenance Record

    SERVICE / MAINTENANCE RECORD Ty pe o f D e a l e r B r i ef d e t a i ls o f J o b S c h e d u l e D a t e S e r v i c e C o d e s e r v i c e...
  • Page 64 SERVICE / MAINTENANCE RECORD Ty pe o f D e a l e r B r i ef d e t a i ls o f J o b S c h e d u l e D a t e S e r v i c e C o d e s e r v i c e...

  • Page 65: Regional & Area Offices

    Area, Sector - 18, E2 - West Bengal Dehradun -248001, India Madurai-625 020. Bhopal - 462026 Palam Gurgaon Road, ROYAL ENFIELD SOUTH S5 - Kerala A Unit of Eicher Motors Ltd W3 - Maharashtra Gurgaon - 122 015, Haryana. S1 - Telangana Shrachi Tower, 686, Royal Enfield (A Division of...

  • Page 66: Notes

    NOTES...
  • Page 68 Part No. RAM00208/A...

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