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Clary Corporation SP2000SR User & Service Manual

Sp series continuous power system
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SP-2000
User & Service
Manual
SP SERIES
CONTINUOUS POWER SYSTEM
MODELS COVERED:
SP2000SR
SP2000SN
Included with:
PIM30 & PIM60
2000VA

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Summary of Contents for Clary Corporation SP2000SR

  • Page 1 SP-2000 User & Service Manual SP SERIES CONTINUOUS POWER SYSTEM MODELS COVERED: SP2000SR SP2000SN Included with: PIM30 & PIM60 2000VA...
  • Page 2 World Wide Web HTTP: // WWW.CLARY.COM E-Mail SALES @ CLARY.COM Information contained herein is the property of Clary Corporation, is proprietary, confidential, and not to be disclosed, disseminated or used except for the purpose provided by CLARY CORPORATION P/N 510-13523-REV.NR...

  • Page 3: Table Of Contents

    T H E C O N T I N U O U S P O W E R C O M P A N Y TABLE OF CONTENTS Section 1 General Description Introduction ......................6 Operating Modes....................7 Physical Description ................... 9 Section 2 General Characteristics General Characteristics..................
  • Page 4 Table 6 Environmental Specifications................19 Table 7 Battery Specifications ..................18 Table 8 Clary OutPost Batteries*................18 Table 9 Recommended Installation Equipment ............21 Table 10 Installation Procedure For Traffic UPS ............22 Table 11 Preventive Maintenance Schedule ..............42...

  • Page 5: Important Safety Instructions

    T H E C O N T I N U O U S P O W E R C O M P A N Y “IMPORTANT SAFETY INSTRUCTIONS” “SAVE THESE INSTRUCTIONS” This manual contains important safety instructions that should be followed during installation and maintenance of the UPS and batteries.

  • Page 6: General Description Introduction

    The SP Series is an all Digital Technology UPS product designed and manufactured by Clary Corporation, the first name in UPS reliability. Clary UPS can be found on naval warships and submarines, hospital operating rooms, labs, water treatment plants and traffic intersections.

  • Page 7: 1.2 Operating Modes

    T H E C O N T I N U O U S P O W E R C O M P A N Y 1.2 OPERATING MODES Clary’s SP Series Uninterruptible Power Systems (UPS) are designed for powering traffic & pedestrian indications, plus critical traffic control devices (i.e., controllers, modems, CMU’s, etc.).
  • Page 8 T H E C O N T I N U O U S P O W E R C O M P A N Y delay utility power is restored to the cabinet. The battery charger then recharges the batteries in typically 15 to 20 times the duration of the outage or battery discharge time (whichever is shorter).

  • Page 9: 1.3 Physical Description

    This feature has been implemented into the system design to avoid inadvertent operation of any of the user-available functions. Figure 1 is the front view of the model SP2000SN. Model SP2000SR is identical in operation; however, items 17 through 22 have been repositioned to the rear panel.
  • Page 10 T H E C O N T I N U O U S P O W E R C O M P A N Y Table 1: SP2000SN FRONT PANEL VIEW SP2000SN FRONT PANEL VIEW HOUR METER – Battery runtime meter SYSTEM POWER SWITCH in hours EVENT COUNTER–...

  • Page 11: Table 2 Rear Panel View

    T H E C O N T I N U O U S P O W E R C O M P A N Y Figure 2: SP2000SR REAR PANEL VIEW Table 2: SP2000SR REAR PANEL VIEW SP2000SR REAR PANEL VIEW SYSTEM GROUNDING STUD SNMP –...
  • Page 12 T H E C O N T I N U O U S P O W E R C O M P A N Y INVERTER - This indicator identifies the status of the regenerated, conditioned protected output power. This indicator will stay ON as long as protected power is available from the power inverter generator.
  • Page 13 T H E C O N T I N U O U S P O W E R C O M P A N Y HOUR METER - A cumulative run time meter that shows the total battery run time for the life of the unit.

  • Page 14: General Characteristics

    GENERAL CHARACTERISTICS CHARACTERISTICS Overview The Clary SP Series Traffic UPS is a turnkey, true on-line, power conditioner and battery backup or uninterruptible power system (UPS) designed for the extreme environments found in traffic cabinets (-40 to + 74 deg C).
  • Page 15 T H E C O N T I N U O U S P O W E R C O M P A N Y For 170 type cabinets, upon loss of power the Traffic UPS can actuate the existing Flash Transfer Relays (FTRs) and Mercury Contactor (MC) to allow the traffic control system to put the cabinet into Flash Mode operation.
  • Page 16 Regulated Lead Acid) batteries that have been field proven and tested by the U.S. military. The OutPost batteries supplied by Clary Corporation are certified to operate at extreme temperatures from –40°C to +74°C. The batteries are provided with appropriate interconnect wiring harness. Optional battery mounting trays and brackets are available.

  • Page 17: Specification

    T H E C O N T I N U O U S P O W E R C O M P A N Y SPECIFICATIONS The various specifications of the UPS system are provided in the following tables. Table 3: ELECTRICAL SPECIFICATIONS Electrical Specifications Input Specification Nominal Input Voltage...

  • Page 18: Table 4 Physical Specifications, Ups Electronics Module

    T H E C O N T I N U O U S P O W E R C O M P A N Y Table 4: PHYSICAL SPECIFICATIONS, UPS ELECTRONICS MODULE Physical Specifications, UPS Electronics Module Dimensions: Rack-mount units: Width = 19”, Depth = 13”, Height = 5.25”...

  • Page 19: Table 8 Clary Outpost

    T H E C O N T I N U O U S P O W E R C O M P A N Y Table 8: CLARY OutPost BATTERIES* Estimated Runtime (Per set @ 77°F / 25°C) Unit Overall Dimensions...

  • Page 20: Installation And Operations Installation

    T H E C O N T I N U O U S P O W E R C O M P A N Y Section 3 INSTALLATION AND OPERATIONS INSTALLATION The UPS system is typically rack-mounted in standard traffic cabinets. When determining how to position the UPS system inside your cabinet, the following requirements MUST be met.

  • Page 21: Table 9 Recommended Installation Equipment

    T H E C O N T I N U O U S P O W E R C O M P A N Y • Unpack and ensure that all UPS System components are on-hand and operative: o UPS System Module o Power Interface Module (PIM) w/mounting bracket o Battery Module (8 batteries w/cabling) •...

  • Page 22: Procedure

    Read through the entire procedure before beginning. If any steps are unclear, do not begin the installation process – please contact Clary Corporation for assistance. Finish each step completely before continuing to the next. Table 10: INSTALLATION PROCEDURE FOR TRAFFIC UPS 1.

  • Page 23: Operation Configuration And Setup

    T H E C O N T I N U O U S P O W E R C O M P A N Y OPERATING CONFIGURATION AND SETUP: Figure 1 shows how the PIM is connected to the traffic cabinet. This schematic diagram illustrates the interconnections.
  • Page 24 T H E C O N T I N U O U S P O W E R C O M P A N Y Figure 4: Power Interface Module (PIM30)– Simplified Schematic Diagram AC+ IN NEUTRA GROUN TIMER RELAYS PCB1 RLY1 RLY2...
  • Page 25 T H E C O N T I N U O U S P O W E R C O M P A N Y Figure 5: Power Interface Module (PIM60) – Simplified Schematic Diagram AC+ IN NEUTRAL GROUND AC+ OUT BATTERIES Page 25...

  • Page 26: Operation

    T H E C O N T I N U O U S P O W E R C O M P A N Y OPERATION Once the system has been properly installed, it is ready to operate. The following procedures will explain how to start-up the system while wired into rated electrical power and also how to start-up with no AC power available.

  • Page 27: Optional Communication Procedure

    T H E C O N T I N U O U S P O W E R C O M P A N Y The unit will start up similarly to normal AC start-up except the AC IN LED will continue to flash.

  • Page 28: Figure 6 Signal/Rs232 Pin Assignments

    T H E C O N T I N U O U S P O W E R C O M P A N Y SIGNAL PORT(DB9) UTILITY INTERRUPTED SIGNAL INVERTER ACTIVE SIGNAL COMMON SIGNAL RETURN LOW BATTERY SIGNAL + UPS SHUTDOWN - UPS SHUTDOWN RS232 PORT(RJ45) SIGNAL GND...

  • Page 29: Adjustment Overview For Dos Programs

    T H E C O N T I N U O U S P O W E R C O M P A N Y Section 4 ADJUSTMENTS Adjustment Overview for DOS Programs CAUTION: The UPS has no required nor recommended field adjustments. There are programmable features and calibrations used by the UPS.
  • Page 30 Initiate the program by opening a MS-DOS command window or restarting in MS-DOS mode. Then issue the command: C:> SP1000 A window is presented giving various options. Submenus are available. Clary Digital SP1000 Command Program Access: DEBUG Version 12 of March 19, 2001 Command Choices: ?>...
  • Page 31 T H E C O N T I N U O U S P O W E R C O M P A N Y CONFIGURING OPERATING CHARACTERISTICS The UPS can be configured to operate either in Continuous or Standby Mode. The parameters associated with Flash operation can also be set.
  • Page 32 T H E C O N T I N U O U S P O W E R C O M P A N Y OPT_TRAFFIC: (Enter Hex value) OPT_TRAFFIC Bit 7 (MSB) Long return always Short return Long return if Flash volt or Short return minute triggers occurred.
  • Page 33 T H E C O N T I N U O U S P O W E R C O M P A N Y BACKUP DELAY (x10 msec) This value sets the time period of the utility AC noise rejection window. Utility disturbances of duration less than this setting are ignored.

  • Page 34: Adjustment Overview For Windows Programs

    T H E C O N T I N U O U S P O W E R C O M P A N Y Adjustment Overview for Windows Program Open the Traffic UPS Program for Windows. Connect a straight through 9-pin RS232 cable from the computer serial port to the UPS RS232 port.
  • Page 35 T H E C O N T I N U O U S P O W E R C O M P A N Y Click on the “UPS Status” tab. This screen shows the current UPS Input status, Output status and Battery Status.
  • Page 36 T H E C O N T I N U O U S P O W E R C O M P A N Y Click on the “Alarm Status” tab. This screen shows the type of alarm the unit is in. Click on the “Options”...
  • Page 37 T H E C O N T I N U O U S P O W E R C O M P A N Y From the “Options” menu, click on the “Set value” tab for “4> Opt_Traffic. 1) This option used in the “Standby Mode”. a.
  • Page 38 T H E C O N T I N U O U S P O W E R C O M P A N Y This should be “UPS Output Unsynched to Utility”. From the “Options” menu, click on the “Set value” tab for 5> Opt_Misc. 1) a.
  • Page 39 T H E C O N T I N U O U S P O W E R C O M P A N Y From the “Options” menu, click on the “Set Value” tab for A> Flash Trigger (Min.s). This is the time that specifies the trip point that activates the Flash operation via the “TIMER”...

  • Page 40: Safety

    T H E C O N T I N U O U S P O W E R C O M P A N Y Section 5 CARE AND MAINTENANCE SAFETY There are hazardous high voltages and materials present in the UPS system which present safety risks.

  • Page 41: Preventive Maintenance

    T H E C O N T I N U O U S P O W E R C O M P A N Y PREVENTIVE MAINTENANCE CLEANING This device is designed to be maintenance-free. It can be cleaned with a damp cloth or nonabrasive cleanser.

  • Page 42: Trouble Analysis

    T H E C O N T I N U O U S P O W E R C O M P A N Y 7. The rechargeable battery is recyclable. At the end of its useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream.

  • Page 43: Service And Repair

    SERVICE AND REPAIR Your SP Series UPS is backed by one of the finest customer service teams available. Write or call them at any time to obtain more information about your unit. Clary Corporation 1960 S. Walker Avenue Monrovia, CA 91016...

  • Page 44: Warranty

    (the term "factory" as used here-in shall also include any field service centers which may be established by Clary) and to repair or replace any part(s) thereof which in the opinion of authorized Clary personnel are found to have been defective.

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Sp2000sn

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