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Clary Corporation SP Series User & Service Manual

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User & Service
Information contained herein is the property of Clary Corporation, is proprietary,
confidential, and not to be disclosed, disseminated or used except for the purpose
P/N 510-13481-REV. D
SP-1000
Manual
SP SERIES
CONTINUOUS POWER SYSTEM
MODELS COVERED:
SP1250SR PLUS
SP1250SN PLUS
Included with:
PIM30 & PIM60
CLARY CORPORATION
1960 S. Walker Avenue
Monrovia, California 91016
Telephone
Fax.
World Wide Web
E-Mail
CLARY CORPORATION
SP1000SR
SP1000SN
626-359-4486
800-44 CLARY
626-305-0254
HTTP: // WWW.CLARY.COM
SALES @ CLARY.COM
provided by
Date 02/10/05

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  • Page 1 World Wide Web HTTP: // WWW.CLARY.COM E-Mail SALES @ CLARY.COM Information contained herein is the property of Clary Corporation, is proprietary, confidential, and not to be disclosed, disseminated or used except for the purpose provided by CLARY CORPORATION P/N 510-13481-REV. D...

  • Page 2: Table Of Contents

    T H E C O N T I N U O U S P O W E R C O M P A N Y TABLE OF CONTENTS Section 1 General Description Introduction ......................6 Operating Modes....................7 Physical Description ................... 9 Section 2 General Characteristics General Characteristics..................
  • Page 3 T H E C O N T I N U O U S P O W E R C O M P A N Y LIST OF FIGURES Figure 1 Front Panel View ..................... 8 Figure 2 Rear Panel View .................... 10 Figure 3 PIM30 &...
  • Page 4 T H E C O N T I N U O U S P O W E R C O M P A N Y “IMPORTANT SAFETY INSTRUCTIONS” “SAVE THESE INSTRUCTIONS” This manual contains important safety instructions that should be followed during installation and maintenance of the UPS and batteries.

  • Page 5: General Description Introduction

    SP Series Traffic UPS is your complete power solution. This Owner’s Operating Manual is provided with your new SP Series Traffic UPS. It will enhance your understanding of the product and its functions.

  • Page 6: 1.2 Operating Modes

    NOTE: If the flash mode operation is not desired, make sure intersection load is not over 875 watts. When utility power returns, (or upon application of generator power) the SP Series UPS waits 30 seconds to be sure that the utility power has stabilized. After this built-in safety delay utility power is restored to the cabinet.
  • Page 7 A generator can also be connected up and fed through the PIM to provide indefinite auxiliary backup of the intersection. • The SP Series Traffic UPS is designed for compatibility with, and complete transparency to, all traffic signal cabinet functions including police panel operation. Flash Operating Modes:( For PIM 30 Model only) The PIM includes three (3) sets of normally-open (NO) and normally-closed (NC) relay style contacts.

  • Page 8: 1.3 Physical Description

    This section will point out and illustrate the various indicators, functions and controls of the SP Series UPS. The important attributes of the SP Series unit are numbered to assist you in locating them on your machine and also to fully explain its function and how it relates to system operation.
  • Page 9 T H E C O N T I N U O U S P O W E R C O M P A N Y Table 1: FRONT PANEL VIEW FRONT PANEL VIEW HOUR METER – Battery runtime meter in SYSTEM POWER SWITCH hours EVENT COUNTER–...

  • Page 10: Table 2 Rear Panel View

    T H E C O N T I N U O U S P O W E R C O M P A N Y Figure 2: REAR PANEL VIEW Table 2: REAR PANEL VIEW REAR PANEL VIEW SYSTEM GROUNDING STUD SNMP –...
  • Page 11 T H E C O N T I N U O U S P O W E R C O M P A N Y INVERTER - This indicator identifies the status of the regenerated, conditioned protected output power. This indicator will stay ON as long as protected power is available from the power inverter generator.
  • Page 12 T H E C O N T I N U O U S P O W E R C O M P A N Y RS232 - A DB-9 subminiature, female connector that outputs true RS232 communications signals. UPS OUTPUT - A NEMA type duplex, 5-15R output connector that provides continuous power.

  • Page 13: General Characteristics

    (UPS) designed for the extreme environments found in traffic cabinets (-40 to + 74 deg C). The Clary SP Series, with its standard 41Ahr battery pack, is capable of operating, a full LED intersection for over 2 hours at 700W (watts) output. A typical intersection consuming 450W can be powered for approximately 4 hours.
  • Page 14 T H E C O N T I N U O U S P O W E R C O M P A N Y For 170 type cabinets, upon loss of power the Traffic UPS can actuate the existing Flash Transfer Relays (FTRs), Mercury Contactor (MC) or Railroad Preemption to allow the traffic control system to put the cabinet into Flash Mode operation.
  • Page 15 Regulated Lead Acid) batteries that have been field proven and tested by the U.S. military. The OutPost batteries supplied by Clary Corporation are certified to operate at extreme temperatures from –40°C to +74°C. The batteries are provided with appropriate interconnect wiring harness. Optional battery mounting trays and brackets are available.

  • Page 16: Specification

    T H E C O N T I N U O U S P O W E R C O M P A N Y SPECIFICATIONS The various specifications of the UPS system are provided in the following tables. Table 3: ELECTRICAL SPECIFICATIONS Electrical Specifications Input Specification Nominal Input Voltage...

  • Page 17: Table 4 Physical Specifications, Ups Electronics Module

    T H E C O N T I N U O U S P O W E R C O M P A N Y Table 4: PHYSICAL SPECIFICATIONS, UPS ELECTRONICS MODULE Physical Specifications, UPS Electronics Module Dimensions: Rack-mount units: Width = 19”, Depth = 13”, Height = 3.5”...

  • Page 18: Table 8 Clary Outpost Tm Batteries

    T H E C O N T I N U O U S P O W E R C O M P A N Y Table 8: CLARY OutPost BATTERIES* Estimated Runtime (Per set @ 77°F / 25°C) Unit Overall Dimensions (New Batteries, fully Weight Per Battery Inches (cm.)

  • Page 19: Installation And Operations Installation

    • The front panel is designed to fit in a standard 19" rack. This panel fills a 3.5-inch slot. PREPARATION Installation of the SP Series Traffic UPS must be preceded by careful preparation. The following steps are typical: • Ensure that the Installation Requirements will be met. (See previous section).

  • Page 20: Table 9 Recommended Installation Equipment

    T H E C O N T I N U O U S P O W E R C O M P A N Y • Unpack and ensure that all UPS System components are on-hand and operative: o UPS System Module o Power Interface Module (PIM) w/mounting bracket o Battery Module (6 batteries w/cabling) •...

  • Page 21: Procedure

    Read through the entire procedure before beginning. If any steps are unclear, do not begin the installation process – please contact Clary Corporation for assistance. Finish each step completely before continuing to the next. Table 10: INSTALLATION PROCEDURE FOR TRAFFIC UPS 1.

  • Page 22: Pim-Summary Of Connectors

    T H E C O N T I N U O U S P O W E R C O M P A N Y PIM: SUMMARY OF CONNECTORS Figure 3: PIM30 & PIM60-FRONT VIEW PIM30 PIM60 THIS END UP THIS END UP PIM30 &...
  • Page 23 T H E C O N T I N U O U S P O W E R C O M P A N Y PIM: SUMMARY OF CONNECTORS Figure 3: PIM30GR-FRONT VIEW PIM30 PIM60 1 (800) 44-CLARY GENERATOR INPUT POWER INTERFACE MODULE GFCI...

  • Page 24: Operation Configuration And Setup

    T H E C O N T I N U O U S P O W E R C O M P A N Y OPERATING CONFIGURATION AND SETUP: Illustration shows how the PIM is connected to the traffic cabinet. This schematic diagram illustrates the interconnections.
  • Page 25 T H E C O N T I N U O U S P O W E R C O M P A N Y Figure 5: Power Interface Module (PIM30)– Simplified Schematic Diagram AC+ IN NEUTRAL GROUND AC+ OUT ON BATTERY TIMER LOW BATTERY...

  • Page 26: Operation

    T H E C O N T I N U O U S P O W E R C O M P A N Y OPERATION Once the system has been properly installed, it is ready to operate. The following procedures will explain how to start-up the system while wired into rated electrical power and also how to start-up with no AC power available.

  • Page 27: Optional Communication Procedure

    T H E C O N T I N U O U S P O W E R C O M P A N Y The unit will start up similarly to normal AC start-up except the AC IN LED will continue to flash.

  • Page 28: Figure 7 Signal/Rs232 Pin Assignments

    T H E C O N T I N U O U S P O W E R C O M P A N Y SIGNAL PORT UTILITY INTERRUPTED SIGNAL INVERTER ACTIVE SIGNAL COMMON SIGNAL RETURN LOW BATTERY SIGNAL + UPS SHUTDOWN - UPS SHUTDOWN RS232 PORT TRANSMITTING DATA (TX)

  • Page 29: Adjustment Overview For Dos Programs

    T H E C O N T I N U O U S P O W E R C O M P A N Y Section 4 ADJUSTMENTS Adjustment Overview for DOS Programs CAUTION: The UPS has no required nor recommended field adjustments. There are programmable features and calibrations used by the UPS.
  • Page 30 T H E C O N T I N U O U S P O W E R C O M P A N Y Initiate the program by opening a MS-DOS command window or restarting in MS-DOS mode. Then issue the command: C:>...
  • Page 31 T H E C O N T I N U O U S P O W E R C O M P A N Y CONFIGURING OPERATING CHARACTERISTICS The UPS can be configured to operate either in Continuous or Standby Mode. The parameters associated with Flash operation can also be set.
  • Page 32 T H E C O N T I N U O U S P O W E R C O M P A N Y OPT_TRAFFIC: (Enter Hex value) OPT_TRAFFIC Bit 7 (MSB) Long return always Short return Long return if Flash volt or Short return minute triggers occurred.
  • Page 33 T H E C O N T I N U O U S P O W E R C O M P A N Y BACKUP DELAY (x10 msec) This value sets the time period of the utility AC noise rejection window. Utility disturbances of duration less than this setting are ignored.

  • Page 34: Adjustment Overview For Windows Programs

    T H E C O N T I N U O U S P O W E R C O M P A N Y 4.2 Adjustment Overview for Windows Program Open the Traffic UPS Program for Windows. Connect a straight through 9-pin RS232 cable from the computer serial port to the UPS RS232 port.
  • Page 35 T H E C O N T I N U O U S P O W E R C O M P A N Y Click on the “UPS Status” tab. This screen shows the current UPS Input status, Output status and Battery Status. Click on the “Performance”...
  • Page 36 T H E C O N T I N U O U S P O W E R C O M P A N Y Click on the “Alarm Status” tab. This screen shows the type of alarm the unit is in. Click on the “Options”...
  • Page 37 T H E C O N T I N U O U S P O W E R C O M P A N Y From the “Options” menu, click on the “Set value” tab for “4> Opt_Traffic. This option used in the “Standby Mode”. The “Long return always”...
  • Page 38 T H E C O N T I N U O U S P O W E R C O M P A N Y From the “Options” menu, click on the “Set Value” tab for 7> Backup Delay. The Backup Delay allows you to set the time period of the utility AC noise rejection window. Utility disturbances of duration less than this setting are ignored.
  • Page 39 T H E C O N T I N U O U S P O W E R C O M P A N Y From the “Options” menu, click on the “Set Value” tab for A> Flash Trigger (Min.s). This is the time that specifies the trip point that activates the Flash operation via the “TIMER”...
  • Page 40 T H E C O N T I N U O U S P O W E R C O M P A N Y This is the Calibration Settings for the UPS. DO NOT CHANGE ANY OF THESE UNLESS INSTRUCTED TO DO SO BY THE Page 40...

  • Page 41: Safety

    T H E C O N T I N U O U S P O W E R C O M P A N Y Section 5 CARE AND MAINTENANCE SAFETY There are hazardous high voltages and materials present in the UPS system which present safety risks.

  • Page 42: Preventive Maintenance

    T H E C O N T I N U O U S P O W E R C O M P A N Y PREVENTIVE MAINTENANCE CLEANING This device is designed to be maintenance-free. It can be cleaned with a damp cloth or nonabrasive cleanser.

  • Page 43: Trouble Analysis

    T H E C O N T I N U O U S P O W E R C O M P A N Y 7. The rechargeable battery is recyclable. At the end of its useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream.

  • Page 44: Service And Repair

    Options in the program may not be set properly. SERVICE AND REPAIR Your SP Series UPS is backed by one of the finest customer service teams available. Write or call them at any time to obtain more information about your unit.

  • Page 45: Warranty

    TIME AND SCOPE OF WARRANTY: 1.1. Clary Corporation hereby warrants parts shipped under this Agreement to be free from defective workmanship for a period of 2 years following date of shipment. Accidental damage, misuse or normal wear and tear shall not be construed as a defect.

This manual is also suitable for:

Sp-1000Sp1000srSp1000snSp1250sr plusSp1250sn plus

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