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- Page 1 Operating Instructions and Parts Manual Portable Horizontal Bandsaws Models PB-85 and PB-150 WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60124 Part No. M-414495 Ph.: 800-274-6848 Revision A1 02/07 www.wmhtoolgroup.com Copyright © WMH Tool Group...
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Page 2: Warranty And Service
WARRANTY AND SERVICE WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET®... -
Page 3: Table Of Contents
Replacement Parts... 17 Model PB-85 Bow Assembly ... 18 Model PB-85 Base Assembly... 19 Parts List: Model PB-85... 20 Model PB-150 Bow Assembly ... 22 Model PB-150 Base Assembly... 23 Parts List: Model PB-150... 24 Electrical Connections: Model PB-85... 27... -
Page 4: Warning
4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained. -
Page 5: Save These Instructions
blahblahblah 21. Make your workshop child proof with padlocks, master switches or by removing starter keys. 22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 23. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. -
Page 6: Introduction
This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a JET Model PB-85 or PB-150 Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. -
Page 7: Features And Terminology
Features and Terminology Model PB-85 is shown; features are similar for the PB-150. -
Page 8: Unpacking
Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the band saw is assembled and running properly. Compare the contents of your container with the following parts list to make sure all parts are intact. -
Page 9: Assembly
The PB-150 is heavy; use an assistant to help lift it by the base. Unpainted surfaces of the band saw are treated with a rust preventative. -
Page 10: Grounding Instructions
15 amp, and a 15 amp circuit breaker. For the Model PB-150, a 20 amp circuit is recommended, which includes wires rated for at least 20 amp, and a 20 amp circuit breaker. -
Page 11: Extension Cords
extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box, as shown in Figure 5. Extension cords If an extension cord is necessary, make sure the cord rating is suitable for the amperage listed on the machine’s motor plate. -
Page 12: Miter Cuts
The band saw’s bow can be swiveled for miter cuts (up to 45° on the Model PB-85; up to 60° on the Model PB-150). Loosen the handle (A, Figure 9) and pivot the bow to the desired angle on the scale (B, Figure 9). -
Page 13: Blade Replacement
7. Inspect the new blade for flaws (cracks, broken teeth, bending) before installing. The blade should be sharp and have a proper set. Do not use a faulty saw blade. 8. Install the new blade through the guides and around the wheels, making sure the teeth are pointing in the proper cutting direction. -
Page 14: Operation
Operation The PB-85 and PB-150 Band Saws have been designed for dry cutting of metals only. Also, do not cut magnesium as this may present a fire hazard. Support long workpieces with roller stands. The start/stop switch contains a safety feature. -
Page 15: Maintenance
Remove the blade and replace the blocks. controlled deduced If the band saw will be unused for a period of time, slacken the blade tension before storage. This will help prolong the life of the blade. Disconnect the band saw’s... -
Page 16: Troubleshooting
Overload trips Downfeed pressure is too fast. frequently. Motor is faulty. Stand is on uneven surface. Band Saw vibrates Saw blade has cracks. excessively. Too heavy a cut. Setting of the miter stops is not Miter cuts not correct. accurate. -
Page 17: Replacement Parts
Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 between 7:30 a.m. and 6:00 p.m. (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. -
Page 18: Model Pb-85 Bow Assembly
Model PB-85 Bow Assembly (see parts list on pages 20-21) -
Page 19: Model Pb-85 Base Assembly
Model PB-85 Base Assembly (see parts list on pages 20-21) -
Page 20: Parts List: Model Pb-85
Parts List: Model PB-85 Index No. Part No. Description Size 1 ...PB85-001 ...Body Frame..1 2 ...TS-1540041 ...Hex Nut ... M6 ... 4 3 ...TS-1551041 ...Lock Washer ... M6 ... 4 4 ...PB85-004 ...Guide Bracket ..1 5 ...PB85-005 ...Washer... 12 x 6.2 x 0.8t ... 4 6 ...PB85-006 ...Bearing... - Page 21 68 ...BB-6202LLU ...Bearing... 6202LLU ... 1 92 ...TS-2361081 ...Lock Washer ... M8 ... 6 93 ...TS-1504041 ...Socket Head Cap Screw... M8-1.25 x 20L... 6 94 ...PB85-094 ...Coaster ..4 95 ...PB85-095 ...Washer... Ø 20 x 10.3 -2t ... 2 96 ...TS-1540071 ...Nut...
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Page 22: Model Pb-150 Bow Assembly
Model PB-150 Bow Assembly (see parts list on pages 24-26) -
Page 23: Model Pb-150 Base Assembly
Model PB-150 Base Assembly (see parts list on pages 24-26) -
Page 24: Parts List: Model Pb-150
Parts List: Model PB-150 Index No. Part No. Description Size 1 ...PB150-001 ...Body Frame..1 2 ...TS-1540041 ...Hex Nut ... M6 ... 4 3 ...TS-1551041 ...Lock Washer ... M6 ... 4 4 ...PB150-004 ...Guide Bracket ..1 5 ...PB85-005 ...Washer... 12 x 6.2 x 0.8t ... 4 6 ...PB85-006 ...Bearing... - Page 25 46-11 ...PB150-046-11...Gear Box Cover ..1 47 ...PB150-047 ...Phillips Pan Head Machine Screw... M5 x 5L ... 1 48 ...PB150-048 ...Phillips Pan Head Machine Screw... M3 x 80L ... 2 49 ...TS-1551041 ...Lock Washer ... M3 ... 2 50 ...PB150-050 ...Washer..2 57 ...TS-1503041 ...Socket Head Cap Screw...
- Page 26 124 ...TS-2284202 ...Phillips Pan Head Machine Screw... 4 x 20L ... 2 126 ...PB150-126 ...Switch Assembly..1 126-1 ...PB150-126-1...ON/OFF Switch HY-18..1 126-2 ...5511819 ...Phillips Pan Head Machine Screw... M5 x 25L ... 2 131 ...PB150-131 ...Hex Nut ... M30 x P1.5... 1 132 ...TS-1540061 ...Hex Nut ...
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Page 27: Electrical Connections: Model Pb-85
Electrical Connections: Model PB-85... -
Page 28: Electrical Connections: Model Pb-150
Electrical Connections: Model PB-150...
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