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Related Manuals for Xantrex TR1512-120-60
Summary of Contents for Xantrex TR1512-120-60
- Page 1 TR1512-120-60 TR2412-120-60 TR1524-120-60 TR2424-120-60 TR3624-120-60 TR1512-230-50 TR1524-230-50 TR2424-230-50 Installation Manual Trace Series Inverter/Charger http://www.wholesalesolar.com/inverters.html...
- Page 2 http://www.wholesalesolar.com/inverters.html http://www.wholesalesolar.com/inverters.html...
- Page 3 http://www.wholesalesolar.com/inverters.html Trace Series Inverter/Charger Installation Manual This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html...
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Page 4: Contact Information
About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from small mobile units to utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power. -
Page 5: About This Manual
http://www.wholesalesolar.com/inverters.html About This Manual Purpose The purpose of this Installation Manual is to provide explanations and procedures for installing the Trace Series Inverter/Charger. Scope The Manual provides safety guidelines, detailed planning and setup information, and procedures for installing the inverter. It does not provide details about particular brands of batteries. -
Page 6: Conventions Used
Make sure you know which model Trace Series Inverter/ Charger you have purchased. Battery Bank Model Number Input Voltage Power Operating Voltage Frequency TR1512-120-60 120 Vac 1500 VA 12 Volt 60 Hz TR2412-120-60 120 Vac 2400 VA... - Page 7 Renewable Energy Return Material Authorization Trace Series Trace Series Inverter/Charger Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com. 975-0367-01-01 This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html...
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Page 9: Important Safety Instructions
http://www.wholesalesolar.com/inverters.html IMPORTANT SAFETY INSTRUCTIONS AVE THESE INSTRUCTIONS HIS MANUAL CONTAINS IMPORTANT INSTRUCTIONS THAT SHALL BE FOLLOWED DURING INSTALLATION OF ALL RACE ERIES NVERTER HARGER MODELS WARNING: Limitations on use The Trace Series is not intended for use in connection with life support systems or other medical equipment or devices. -
Page 10: Wiring Requirements
Wiring Requirements 1. The Trace Series is designed to be permanently connected to the AC and DC electrical systems. Xantrex recommends that all wiring be done by a certified technician or electrician to ensure compliance with the local and national electrical codes relevant to your installation. -
Page 11: Explosive Gas Precautions
http://www.wholesalesolar.com/inverters.html Safety Explosive Gas Precautions WARNING: Explosion Hazard Working in the vicinity of lead-acid batteries is dangerous. Batteries generate explosive gases during normal operation. Therefore, you must read this guide and follow the instructions exactly before installing or using your Trace Series Inverter/Charger. - Page 12 http://www.wholesalesolar.com/inverters.html Safety 8. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately. 9. If you need to remove a battery, always remove the grounded terminal from the battery first.
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Page 13: Table Of Contents
http://www.wholesalesolar.com/inverters.html Contents IMPORTANT SAFETY INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii 1 Planning Unpacking and Inspection- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Pre-installation Planning- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3... - Page 14 http://www.wholesalesolar.com/inverters.html Contents AC Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–15 AC Distribution Panel (Sub-panel) Mounting and Conduit Installation - - - - - - - - - - - - - - -2–15 Accessing the AC Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–15 AC Input to the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2–18...
- Page 15 http://www.wholesalesolar.com/inverters.html Figures Figure 1-1 On-Grid Basic Configuration (Utility Backup)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9 Figure 1-2 Off-Grid Configuration - with Renewable Energy Sources- - - - - - - - - - - - - - - - - - - - 1–10 Figure 1-3 Charge Rate versus RMS AC Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–12...
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- Page 17 http://www.wholesalesolar.com/inverters.html Tables Table 1-1 Charge Rate versus RMS AC Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11 Table 2-1 Safety Ground Conductor Size (US Installations) - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5 Table 2-2...
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Page 19: Planning
http://www.wholesalesolar.com/inverters.html Planning Chapter 1, “Planning” contains information to pre-plan your installation of the Trace Series Inverter/Charger. This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html... -
Page 20: Unpacking And Inspection
Important: Due to continual improvement through product updates, photographs and/ or illustrations used in this manual may not exactly match your unit. Xantrex Technology Inc. reserves the right to update this product without notice or releasing an updated manual when fit, form or function are not affected. -
Page 21: Pre-Installation Planning
http://www.wholesalesolar.com/inverters.html Pre-installation Planning Pre-installation Planning WARNING: Shock hazard Installation must only be performed by installers that are certified technicians or electricians as this manual may not contain all required details and information necessary for a safe and code compliant installation. Important: Before installing and using the Trace Series Inverter/Charger, read all instructions and cautionary markings on the Trace Series Inverter/Charger and all... -
Page 22: Mounting
http://www.wholesalesolar.com/inverters.html Planning Mounting The keyhole slots must not be used as the only method of mounting. The purpose of the wall mounting requirement is to orient the inverter so that its bottom cover will not allow burning material to be ejected in the unlikely event of an internal fire. -
Page 23: Hardware/Materials Required
http://www.wholesalesolar.com/inverters.html Pre-installation Planning Hardware/Materials Required The following hardware or materials may be required to complete this installation. Ë 4 ft. x 4 ft. (1.22 m x 1.22 m) sheet of ¾ in. (20 mm) plywood or equivalent; or standard construction stud material, for example 2 ft. x 4 ft. (60 cm x 120 cm) Ë... -
Page 24: Grounding Considerations
http://www.wholesalesolar.com/inverters.html Planning Grounding Considerations AC Grounding The inverter/charger should be connected to a grounded, permanent wiring system. Neutral and ground conductors should only be bonded at one place, and only one place, in the system, either at the main electrical service panel or the sub panel. -
Page 25: Electrical Panels And Circuit Breaker Requirements
http://www.wholesalesolar.com/inverters.html Pre-installation Planning Electrical Panels and Circuit Breaker Requirements The following electrical panels and circuit breakers may be required for this installation. AC Distribution Panel (Sub-Panel) Loads backed up by the inverter will need to be rerouted from the main electrical panel to a sub-panel. -
Page 26: Battery Temperature
http://www.wholesalesolar.com/inverters.html Planning Battery Temperature The battery enclosure should provide a fairly stable temperature for the batteries. If it is installed in a cold environment, insulation should be used to protect the batteries from the cold. The insulation also provides a more consistent temperature and better system performance. -
Page 27: Basic Configurations
http://www.wholesalesolar.com/inverters.html Pre-installation Planning Basic Configurations The following illustrations show basic applications for the Trace Series Inverter/Charger. They include the following configurations. • On-Grid Configuration - Utility Backup • Off-Grid Configuration with Renewable Energy Sources and a Generator Consult with your system design for other possible configurations depending on site and code requirements. -
Page 28: Figure 1-2 Off-Grid Configuration - With Renewable Energy Sources
http://www.wholesalesolar.com/inverters.html Planning Figure 1-2 Off-Grid Configuration - with Renewable Energy Sources 1–10 975-0367-01-01 This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html... -
Page 29: Generators
Size the generator appropriately for the system, including battery charge and load current. Table 1-1 and Figure 1-3 demonstrates how the AC voltage available affects the charging current. Table 1-1 Charge Rate versus RMS AC Voltage RMS AC Voltage TR1512-120-60 TR1524-120-60 TR2424-120-60 Available TR1512-230-50 TR2412-120-60 TR1524-230-50 TR2424-230-50 TR3624-120-60 70 Vac–90 Vac... -
Page 30: Figure 1-3 Charge Rate Versus Rms Ac Voltage
http://www.wholesalesolar.com/inverters.html Planning Figure 1-3 Charge Rate versus RMS AC Voltage 1–12 975-0367-01-01 This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html... -
Page 31: Installation
http://www.wholesalesolar.com/inverters.html Installation Chapter 2, “Installation” contains information about how to plan for and install the Trace Series Inverter/Charger. This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html... -
Page 32: Inverter Mounting
http://www.wholesalesolar.com/inverters.html Installation Inverter Mounting The Trace Series inverter can weigh as much as 45 lb. (20.4 kg). Wallboard is not strong enough to support its weight so additional support must be used or added. The inverter can be mounted directly to the wall studs if the wall studs are 16 in. (40.6 cm) apart. -
Page 33: Figure 2-2 Mounting On Construction Studs
http://www.wholesalesolar.com/inverters.html Inverter Mounting To secure the Trace Series to the mounting location using standard size construction stud material or plywood: 1. Repeat steps 1 through 3 above. See Figure 2-2 and Figure 2-3. 2. Place a pre-cut construction stud (flat side against the wall) on the marked location and drill pilot holes through the construction stud and wall studs. -
Page 34: Figure 2-3 Mounting On Plywood
http://www.wholesalesolar.com/inverters.html Installation Figure 2-3 Mounting on Plywood 2–4 975-0367-01-01 This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html... -
Page 35: Dc Wiring
http://www.wholesalesolar.com/inverters.html DC Wiring DC Wiring This section describes the DC wiring requirements and how to make the connections. It provides the required cable and wire sizes, recommended lengths for cables, and disconnect/circuit breaker requirements. All wiring should be made with minimum 90° C wire. The ground lug on the DC end of the Trace Series is 5/16 in. -
Page 36: Figure 2-4 Dc Wiring
http://www.wholesalesolar.com/inverters.html Installation Table 2-2 Safety Ground Conductor Size (Canadian Installations) Size of Over-current Device Minimum Size of the Protecting the Conductor Copper Ground Wire 30 amp #12 AWG 40 or 60 amp #10 AWG 100 amp #8 AWG 200 amp #6 AWG 300 amp #4 AWG... -
Page 37: Batteries
27.0 Battery Types Information regarding battery types, battery bank sizing and configuration can be found on the Xantrex website under the Application Note titled "Battery Banks for Inverter Systems". Battery Cable Sizing Proper cable sizing (diameter and length) is critical to the safe and efficient operation of an inverter system. -
Page 38: Table 2-4 Minimum Recommended Battery Cable Size Versus Length
This reduces the effects of inductance and produces a better waveform thus increasing efficiency. See the Application Note titled "Battery Cable Inductance" on the Xantrex website. Table 2-4 Minimum Recommended Battery Cable Size versus Length Typical 1 –... -
Page 39: Dc Disconnect And Over-Current Protection
The over-current protection and a disconnect switch are not supplied as part of the inverter, however, Xantrex offers a DC rated, ETL Listed, circuit breaker disconnect module specifically designed to meet NEC compliance. Two amperage ratings are available: a DC250 (250 amps) and a DC175 (175 amps) in either single or dual breaker configurations for single- or dual-inverter installations. -
Page 40: Battery Cable Connections
Installation In addition to the code required maximum fuse sizes outlined in Table 2-5, Xantrex also recommends the following minimum fuse sizes be used to alleviate the possibility of any nuisance tripping under surge, or other conditions. See Table 2-6 below for details. -
Page 41: Figure 2-5 Battery Cable Connections
http://www.wholesalesolar.com/inverters.html DC Wiring Do not place anything between battery cable lug and terminal surface. Assemble exactly as shown. 2/0 Copper Compression Lug 2/0 Aluminum Mechanical Lug Figure 2-5 Battery Cable Connections Positive (+) Battery Terminal Negative (–) Torque the Battery Terminal Positive (+) Battery terminal to Torque the... -
Page 42: Connecting The Battery Bank To The Inverter
http://www.wholesalesolar.com/inverters.html Installation Connecting the Battery Bank to the Inverter Use the following procedure to connect the battery bank to the inverter. WARNING: Shock Hazard Ensure the inverter is off before connecting or disconnecting the battery cables and that all AC power is disconnected from the inverter’s inputs. To connect the battery bank to the inverter: 1. -
Page 43: Installing A Battery Temperature Sensor
Figure 2-7 Installing the DC Hardware and Covers Installing a Battery Temperature Sensor The included battery temperature sensor (Xantrex part #: 808-0232-01) can easily be installed in the system to ensure proper charging of the batteries based on temperature. Installing a battery temperature sensor extends battery life by preventing overcharging in warm temperatures and undercharging in cold temperatures. -
Page 44: Using The Com Port
Using the COM Port The COM port has two different functions. It can either be used to connect a COM cable to provide serial communications to an optional Xantrex remote control unit ) or it can be used to connect the included series... -
Page 45: Ac Wiring
http://www.wholesalesolar.com/inverters.html AC Wiring AC Wiring This section describes the AC wiring requirements and how to make the connections. AC Distribution Panel (Sub-panel) Mounting and Conduit Installation WARNING: Shock Hazard Disconnect the power from the utility’s main breaker box before proceeding. To mount and install the AC distribution panel and conduit: 1. -
Page 46: Figure 2-8 Ac Side Cover Panels
http://www.wholesalesolar.com/inverters.html Installation Screws LINE IN NEUTRAL OUT GROUND OUT GROUND IN NEUTRAL IN LINE OUT Figure 2-8 AC Side Cover Panels Before wiring the input of the inverter, refer to Table 2-7 for the minimum recommended wire size. Important: Refer to your local electrical codes for actual wire sizes for specific installations. -
Page 47: Table 2-7 Min. Recommended Wire Size, Torque Values, And Max. Output Breaker Size
Maximum Output Inverter Model AC Input AC Output Terminal Connections Breaker Size TR1512-120-60 ) 16 in-lbs (1.8 Nm) max. 30 amps AC #6 AWG (13.6 mm ) #10 AWG (3.3 mm TR2412-120-60 ) 16 in-lbs (1.8 Nm) max. 30 amps AC #6 AWG (13.6 mm... -
Page 48: Ac Input To The Inverter
http://www.wholesalesolar.com/inverters.html Installation AC Input to the Inverter To connect the AC Input to the Inverter: 1. Disconnect the main breaker at the main electrical service panel (if used) or disconnect the AC generator. 2. Install an appropriately sized circuit breaker in the electrical service panel. This will serve as both an AC disconnect and over-current protection. -
Page 49: Ac Output Wiring To The Ac Distribution Panel (Sub-Panel)
http://www.wholesalesolar.com/inverters.html AC Wiring AC Output Wiring to the AC Distribution Panel (Sub-panel) WARNING: Shock hazard The ground and neutral must be bonded at one place, and only one place, in the system. To connect the AC output wiring to the sub-panel: 1. -
Page 50: Ac Wiring - On-Grid Applications
http://www.wholesalesolar.com/inverters.html Installation AC Wiring - On-Grid Applications The following diagrams illustrate the AC wiring for basic configurations. Consult your system design for other possible configurations. • Figure 2-11, “AC Wiring - On-Grid Application” on page 2–20 • Figure 2-12, “AC Wiring - On-Grid Application using a Generator” on page 2–21 •... -
Page 51: Ac Wiring - On-Grid Application Using A Generator
http://www.wholesalesolar.com/inverters.html AC Wiring AC Wiring - On-Grid Application using a Generator If a generator is used as a backup for the utility, then a manual or automatic transfer switch must be added to provide a means to switch the generator power to the inverter’s input. -
Page 52: Ac Wiring - Off-Grid Applications
http://www.wholesalesolar.com/inverters.html Installation AC Wiring - Off-Grid Applications The following diagram illustrates the AC wiring for basic configurations. Consult your system design for other possible configurations. Important: For system configurations without generator or utility AC input, the neutral-ground bond should be placed in the inverter output load panel. Follow the example below to complete the wiring for an off-grid application using a generator. -
Page 53: Figure 2-13 Ac Wiring - Off-Grid Application Using A Generator
http://www.wholesalesolar.com/inverters.html AC Wiring Figure 2-13 AC Wiring - Off-Grid Application using a Generator 975-0367-01-01 2–23 This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html... -
Page 54: Series Stacking
http://www.wholesalesolar.com/inverters.html Installation Series Stacking Series stacking allows the AC output of two (identical) inverters to be connected in a series configuration, providing both 120 VAC and 240 VAC, 60 Hz power for the inverter’s loads. Important: Only 120 VAC, 60 Hz models can be stacked. This option is not available for 230 VAC, 50 Hz models. -
Page 55: Dc Wiring For Two Disconnect Devices
Series Stacking DC Wiring for Two Disconnect Devices Xantrex recommends using two disconnect devices to keep wire to manageable sizes. WARNING: Shock hazard When stacking inverters, always connect the chassis of each inverter together using the chassis ground lug, otherwise a hazardous voltage may be present between each chassis. -
Page 56: Dc Wiring For One Disconnect Device
http://www.wholesalesolar.com/inverters.html Installation Figure 2-15 DC Wiring with 2 Disconnect Devices DC Wiring for One Disconnect Device WARNING: Shock hazard When stacking inverters, always connect the chassis of each inverter together using the chassis ground lug, otherwise a hazardous voltage may be present between each chassis. CAUTION Installers must carefully size cables and circuit breakers. -
Page 57: Figure 2-16 Dc Wiring With 1 Disconnect Device
http://www.wholesalesolar.com/inverters.html Series Stacking 6. Connect the DC ground lugs of the two Trace Series Inverter/Chargers together using heavy gauge wire. 7. Connect the series stacking cable to the COM port of both Trace Series Inverter/Chargers. Figure 2-16 DC Wiring with 1 Disconnect Device 975-0367-01-01 2–27 This manual for use by qualified installers only... -
Page 58: Dc Wiring With A Conduit Box
http://www.wholesalesolar.com/inverters.html Installation DC Wiring With a Conduit Box Important: DC Conduit Box may be required to meet code when CONDUIT BOX stacking inverters, and is available for purchase wherever you purchased your Trace Series Inverter/Charger. Figure 2-17 DC Wiring with a Conduit Box 2–28 975-0367-01-01 This manual for use by qualified installers only... -
Page 59: Battery Connections For Stacked Inverters
http://www.wholesalesolar.com/inverters.html Series Stacking Battery Connections for Stacked Inverters When using Trace Series Inverter/Chargers in a stacked configuration, the same battery bank must be used for both inverters. To ensure even charging of the batteries, each inverter must be connected to both strings as shown in Figure 2-18. For example: INVERTER L1 –... -
Page 60: Ac Wiring
http://www.wholesalesolar.com/inverters.html Installation AC Wiring Series stacking is used in applications where either 240 VAC loads (or a combination of 240 VAC and 120 VAC loads) need to be powered by inverters. One inverter (INVERTER 1 - L1) receives its input from the utility’s L1 line and provides one 120 VAC output;... -
Page 61: Ac Output From Inverters
http://www.wholesalesolar.com/inverters.html Series Stacking AC Output from Inverters 120 VAC Source The output of each inverter provides 120 VAC. The voltage between the line outputs from the L1 and L2 inverters is 240 VAC to the sub-panel. WARNING: Shock hazard The ground and neutral must be bonded at one place, and only one place, in the system. To connect the AC output from the inverters: 1. -
Page 62: Figure 2-20 Ac Wiring - On-Grid Application Using Series Stacking
http://www.wholesalesolar.com/inverters.html Installation Figure 2-20 AC Wiring - On-Grid Application using Series Stacking 2–32 975-0367-01-01 This manual for use by qualified installers only http://www.wholesalesolar.com/inverters.html... -
Page 63: Testing Stacked Inverters
http://www.wholesalesolar.com/inverters.html Series Stacking Testing Stacked Inverters Important: If the search mode is used on the Trace Series, the load that “awakens” the inverters must be connected to the primary unit. Important: Until the unit is tested, no loads must be connected to the inverter’s 120 VAC or 240 VAC output. - Page 64 http://www.wholesalesolar.com/inverters.html 2–34 http://www.wholesalesolar.com/inverters.html...
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Page 65: A Specifications
http://www.wholesalesolar.com/inverters.html Specifications Appendix A, “Specifications” contains information about the electrical, environmental and regulatory specifications of the Trace Series Inverter/Charger. • Table A-1 provides the electrical specifications for the Trace Series Inverter/Charger (120 Vac/60 Hz. models). • Table A-2 provides the electrical specifications for the Trace Series Inverter/Charger (230 Vac/50 Hz. - Page 66 Specifications Table A-1 Electrical Specifications - 120 Vac/60 Hz Models Model TR1512-120-60 TR2412-120-60 TR1524-120-60 TR2424-120-60 TR3624-120-60 AC Nominal Input Voltage 120 Vac 120 Vac 120 Vac 120 Vac 120 Vac Maximum AC Input Voltage 140 Vrms 140 Vrms 140 Vrms...
- Page 67 http://www.wholesalesolar.com/inverters.html Table A-2 Electrical Specifications - 230 Vac/50 Hz Models Model TR1512-230-50 TR1524-230-50 TR2424-230-50 AC Nominal Input Voltage 230 Vac 230 Vac 230 Vac Maximum AC Input Voltage 253 Vrms 253 Vrms 253 Vrms AC Input Low Transfer Voltage (wide/narrow) 120/180 Vac 120/180 Vac 120/180 Vac...
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Page 68: Safety And Electromagnetic Compatibility Specifications
http://www.wholesalesolar.com/inverters.html Specifications Table A-3 Environmental Specifications Model Trace Series only 8.5 in. W " 7.25 in. H " 21 in. L (216 mm W " 184 mm H " 546 mm L) Dimensions Weight 40 lbs 42 lbs 40 lbs 45 lbs 45 lbs 42 lbs... - Page 69 http://www.wholesalesolar.com/inverters.html http://www.wholesalesolar.com/inverters.html...
- Page 70 Xantrex Technology Inc. 1 800 670 0707 Tel. toll free NA 1 408 987 6030 Tel direct 1 800 994 7828 Fax toll free NA 1 360 925 5143 Fax direct customerservice@xantrex.com www.xantrex.com 975-0367-01-01 Printed in China http://www.wholesalesolar.com/inverters.html...