Fujitsu ASU24CL Installation Manual

Fujitsu ASU24CL Installation Manual

Fujitsu split type room air conditioner
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SPLIT TYPE ROOM AIR CONDITIONER

INSTALLATION MANUAL

(PART NO. 9315342058)
IMPORTANT!

Please Read Before Starting

This air conditioning system meets strict safety and operating standards.
As the installer or service person, it is an important part of your job to
install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state, and national electrical codes.
• Pay close attention to all danger, warning, and caution notices given in
this manual.
This symbol refers to a hazard or unsafe practice which
WARNING:
can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which
CAUTION:
can result in personal injury and the potential for product
or property damage.
• Hazel alerting symbols
Electrical
Safety / alert
If Necessary, Get Help
These instructions are all you need for most installation sites and mainte-
nance conditions. If you require help for a special problem, contact our
sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation
or maintenance service, including failure to follow the instructions in this
document.

SPECIAL PRECAUTIONS

When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL
INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are completed
or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Carefully
refer to the wiring diagram and these instructions when wiring. Improper
connections and inadequate grounding can cause accidental injury
or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheating at con-
nection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and outdoor units.
Get a partner to help, and bend your knees when lifting to reduce strain
on your back. Sharp edges or thin aluminum fins on the air conditioner
can cut your fingers.
When Installing...
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit's weight. It
may be necessary to construct a strong wood or metal frame to provide
added support.
...In a Room
Properly insulate any tubing run inside a room to prevent "sweating" that
can cause dripping and water damage to walls and floors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the outdoor unit. This prevents water damage and abnor-
mal vibration.
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.
...In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting
snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and
union tubes before connecting them, then tighten the nut with a torque
wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be either nar-
row or wide. Therefore, to avoid confusion the refrigerant tubing for your
particular model is specified as either "small" or "large" rather than as
"liquid" or "gas".
When Servicing
• Turn the power OFF at the main circuit breaker panel before opening
the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal
scraps or bits of wiring have been left inside the unit being serviced.
• After installation, explain correct operation to the customer, using the
operating manual.
ENGLISH

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Summary of Contents for Fujitsu ASU24CL

  • Page 1: Installation Manual

    SPLIT TYPE ROOM AIR CONDITIONER INSTALLATION MANUAL (PART NO. 9315342058) ENGLISH • Connect all wiring tightly. Loose wiring may cause overheating at con- IMPORTANT! nection points and a possible fire hazard. Please Read Before Starting When Transporting This air conditioning system meets strict safety and operating standards. Be careful when picking up and moving the indoor and outdoor units.
  • Page 2: Special Tools For R410A

    This air conditioner uses new refrigerant HFC (R410A). 5 cm or over The basic installation work procedures are the same as conventional refrigerant (R22) models. However, pay careful attention to the following points: (1) Since the working pressure is 1.6 times higher than that of conventional refrigerant(R22) mod- els, some of the piping and installation and service tools are special.(See the table below.) Especially, when replacing a conventional refrigerant(R22) model with a new refrigerant R410A model, always replace the conventional piping and flare nuts with the R410A piping and flare...
  • Page 3: Standard Accessories

    GENERAL STANDARD ACCESSORIES This INSTALLATION MANUAL briefly outlines where The following installation accessories are supplied. Use them as and how to install the air conditioning system. Please required. read over the entire set of instructions for the indoor Name and Shape Q’ty Name and Shape Q’ty and outdoor units and make sure all accessory parts Wall hook bracket Cloth tape...
  • Page 4: Selecting The Mounting Position

    INSTALLATION DIAGRAM OF SELECTING THE MOUNTING INDOOR AND OUTDOOR UNITS POSITION Decide the mounting position with the customer as follows: [INDOOR UNIT] Wall hook bracket 1. INDOOR UNIT 2-1/2”(6 cm) (1) Install the indoor unit level on a strong wall which is not subject or over 2”(5 cm) or over to vibration.
  • Page 5: Forming The Drain Hose And Pipe

    INDOOR UNIT CUTTING THE HOLE IN THE WALL FOR THE CONNECTING PIPING Centering marks Wall hook bracket (1) Cut a 3-1/8”(80 mm) diameter hole in the wall at the position shown in the figure. (2) When cutting the wall hole at the inside of the wall hook bracket, cut the hole to a point of intersection of center marks.
  • Page 6: Connecting The Piping

    ● For left piping and left rear piping, align the marks on the wall Alignment marks hook bracket and shape the connection pipe. ● Bend the connection piping at the bend radius of 4”(100 mm) or more and install no more than 1-3/8”(35 mm) from the wall. ●...
  • Page 7: How To Install Inter-Unit Wire Harness

    ELECTRICAL WIRING (INDOOR UNIT) HOW TO THE INSTALL THE INTER-UNIT WIRE HARNESS 1. Remove the screws, then remove the conduit holder. 2. Fasten the inter-unit wire harness to the conduit holder using the lock nut. IMPORTANT: Refer to figure of inlet-unit wire length about the length of inter-unit wire harness.
  • Page 8 14AWG The method of adjusting inter-unit wire harness To connect inter-unit wire harness to the terminal correctly, please refer to the figure to adjust the length of the part of Inter-unit Wire (1:1) harness ahead from conduit holder. EARTH WIRE CONDUIT HOLDER CONDUIT CONNECTOR...
  • Page 9: Outdoor Unit Installation

    OUTDOOR UNIT OUTDOOR UNIT INSTALLATION ● Set the unit on a strong stand, such as one made of concrete blocks to minimize shock and vibration. ● Do not set the unit directly on the ground because it will cause trouble. Connector cover removal ●...
  • Page 10: Electrical Wiring (Outdoor Unit)

    ELECTRICAL WIRING (OUTDOOR UNIT) 1. Remove the screws, then remove the control box cover. 2. Fasten the Inter unit wire harness and power supply to the conduit holder using the lock nut. 3. Connect inter-unit wire harness and power supply to the terminal. Refer to the wiring diagram 4.
  • Page 11: Finishing

    FINISHING (1) Insulate between pipes. Overlap the insulation ● For rear, right, and bottom piping, overlap the connection pipe heat insu- Connection pipe lation and indoor unit pipe heat insulation and bind them with vinyl tape (heat insulation) Indoor unit pipe so that there is no gap.
  • Page 12: Test Running

    TEST RUNNING ● Perform test operation and check items 1 and 2 below. ● For the test operation method, refer to the operating manual. ● The outdoor unit, may not operate, depending on the room temperature. In this case, press the test run button on the remote control unit while the air conditioner is running, (Point the transmitter section of the remote control unit toward the air conditioner and press the test run button with the tip of a ball-point pen, etc.) ●...
  • Page 13 PUMP DOWN OPERATION (FORCED COOLING OPERATION) To avoid discharging refrigerant into the atmosphere at the time of relocation or disposal, recover refrigerant by doing the cooling operation or forced cooling operation according to the following procedure. (When the cooling operation cannot start in winter, and so on, start the forced cooling operation.) (1) Do the air purging of the charge hose by connecting the charging hose of gauge manifold to the charging port of 3 way valve and opening the low-pressure valve slightly.
  • Page 14: Installation

    WIRED REMOTE CONTROL UNIT INSTALLATION MANUAL (PART NO. 9315757012) ENGLISH BEFORE INSTALL WIRED REMOTE CONTROL UNIT • The wired remote control unit is an option. It isn't included in main body of air-conditioner. • When you use wired remote control unit, some functions may not be used. •...

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