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GSE 675 User Manual

Precision counting scale
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GSE Model 675
Precision Counting Scale
USERS GUIDE
Version 2.0

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Summary of Contents for GSE 675

  • Page 1 GSE Model 675 Precision Counting Scale USERS GUIDE Version 2.0...
  • Page 3 Model 675 USERS GUIDE Version 2.0...
  • Page 4 Information in this Users Guide is subject to change without notice due to correction or enhancement. The information described in this manual is solely the property of GSE. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording and sold for any monetary figure without the express written permission of GSE.

  • Page 5: Table Of Contents

    EYPAD UNCTIONS .................... 2 ANEL ONNECTIONS CHAPTER 2: CONFIGURATION................. 4 F1 S ..................4 UICK OUNT F2 S - GSE C ................... 5 USTOM Apw Lookup ........................ 5 F3 S - GSE D ..................6 EFAULT ..............7 UICK OUNT...
  • Page 6 Last Zero ....................... 25 Temporary Zero ....................26 Only Zero ......................27 Calibration Reset....................27 Known Loadcell Output..................28 Multi - Scale Calibration..................29 CHAPTER 5: LEGAL FOR TRADE ................30 NTEP R ....................30 EQUIREMENTS NTEP Custom Setup....................31 Accessing the Custom Setup List .................

  • Page 8: Chapter 1: Reference

    1: R HAPTER EFERENCE This chapter describes the function of the keypad. Also tables show the connections for the second scale and comm ports. Keypad Functions All of the keys perform different functions. Some keys have more than one function. Act as soft keys which will perform a specific function.

  • Page 9: Back Panel Connections

    Back Panel Connections Connections for a second scale, Com1 and Com 2 ports are standard with the Model 675. Connector pin outs are provided in the tables below. Refer to Table 2 below for the pin of Com 3 and Com 4 ports (optional).
  • Page 10 Table 2: Communication Ports 1 -4 Pin Out DB9 pin Function Function Function Function designation Com 1 Com 2 Com 3 Com 4 No connection No connection No connection + 5V + 5V + 5V + 5V ISO Ground Ground Ground Ground Ground...

  • Page 11: Chapter 2: Configuration

    HAPTER ONFIGURATION The GSE 675 Precision Counting Scale comes from the factory with the Application Menu enabled. This is where you will choose the preferred method of parts counting. See the explanations of each method below. After each counting method are the instructions for setting up that method.

  • Page 12: F2 Soft Key- Gse Custom

    F2 Soft Key- GSE Custom Presently APW LOOKUP is the only application offered under GSE Custom. New modes will be added in the near future. Please check out the GSE website gse-inc.com for new updates. The APW LOOKUP offers the flexibility of storing and recalling part numbers. The average piece weight and part description will be stored and recalled with the part number.

  • Page 13: F3 Soft Key- Gse Default

    The preset applications will be lost but can be reestablished at parameter 65002 (See technical reference manual for more details). The Model 675 can still be used as a parts counter after it is factory defaulted. Refer to page 21 for more details on simple counting.

  • Page 14: Quick Count Configuration Setup Menu

    Quick Count Configuration Setup Menu Use the F5 Setup key from the QUICK COUNT screen to gain access to different menus. Setup Change Clear Key-In Setup Exit Sample Totals Menus Display Print Advance Exit Style Formats Setup See page 15 for complete details on the Advanced Setup Menu.

  • Page 15: Setup Menus

    (EXIT) to save the change and return to the main menu. STYLE 1 – This is the classic GSE 2x5 display. The weight or quantity will be displayed in larger font while the prompts will be to the right of the weight display.

  • Page 16: Preset Printouts

    RESET RINTOUTS The preset print formats are viewable on the LCD display. Use the left arrow and right arrow keys to view all transmit styles. Chose the desired format by viewing it on the screen. Press the (EXIT) key to save the format and return to the main menu. Choice 1 Choice 2 Quantity:...

  • Page 17: Apw Lookup Configuration Setup Menu

    APW Lookup Configuration Setup Menu Use the F5 Setup key from the APW LOOKUP screen to gain access to different menus. Setup Change Delete Key-In Setup Exit Sample Part# Menus Display Print Advance Exit Style Menu Setup Print D-Load Print Exit See page 15 Part#s...

  • Page 18: Setup

    PRINT MENU information to print Print Menu selections Not applicable See page 15 ADVANCE Continues on to the Advanced Setup Menu SETUP CAL (C ALIBRATION Refer to Chapter 4: Calibration on page 23 for complete instructions on calibrating the Model 675.

  • Page 19: Display Style

    ISPLAY TYLE Different display styles are offered to help customize the Model 675 parts counter to fit your needs. Choose one of the display types and press (EXIT) to save the change and return to the main menu. By using the select key several modes can be viewed from the APW LOOKUP screen.

  • Page 20: Print Menu

    Large display Small display Small display Small display Quantity Gross Tare Quantity Part# Piece Weight Tare Quantity Tare Gross Total Gross Part# % Accuracy Piece Weight Quantity Part# % Accuracy APW x 100 Quantity Piece Weight % Accuracy Tare SET MODES After choosing a display style there are several modes of operation (such as Gross and Quantity) to choose from.

  • Page 21: Preset Printouts

    RESET RINTOUTS The preset print formats are viewable on the LCD display. Use the left arrow and right arrow keys to view all transmit styles. Chose the desired format by viewing it on the screen. Press the (EXIT) key to save the format and return to the main menu. Print# 1 Print# 2 P/N:...

  • Page 22: Advanced Setup Menu

    Print# 9 Reserved for future use. Custom CREATE A CUSTOM TRANSMIT FORMAT! See the Tech Manual for details Create and load as transmit #130 Your custom transmit will appear in place of this instruction tab. DVANCED ETUP The advanced menu will allow access to the time/date, setup mode and application files. Use the arrow keys to navigate to the desired tab.

  • Page 23: Time/Date

    This tab allows access to the setup mode to make changes to parameters such as full scale, count accuracy and baud rate etc. Please refer to the 675 Series Technical Reference Manual for details on more advanced setups and configurations. An access...

  • Page 24: Chapter 3: Operation

    This chapter will give detailed operation instructions on how to use each preprogrammed mode. The Model 675 is designed to operate from the 5 soft keys or the dedicated keys of the keypad. The advantage of using the soft keys is they are placed in succession for easy operation.

  • Page 25: Without Auto Tare

    Without Auto Tare 1. Sampling pieces: (a) If the sample size is known and a container is used: (i) Place an empty container on the scale and press key. (ii) Place the sample in the container. (iii) Key in the sample size and then press the Sample or key.

  • Page 26: Apw Lookup

    APW Lookup Follow the steps below to perform a sample and count parts. AMPLE AND OUNT Auto Tare Method 1. Sampling Pieces: (a) If a container is used: (i) Place container on scale and press the Sample or key. The scale will automatically tare the container. - or - (b) If a container is not used: (i) Press the...

  • Page 27: Store A New Part Number

    1) If the sample size is known and no container is used: a. Place the sample on the scale. b. Key in the sample size and then press the Sample or key. The scale will accept the current weights as a sample and will display the quantity.

  • Page 28: Delete A Part Number

    ELETE A UMBER Any part number that is stored may be deleted. 1. Recall the part number to be deleted by keying in the part number and pressing (Rec/New). The part number does not have to be recalled if it already being viewed.

  • Page 29: Without Auto Tare

    Without Auto Tare 1) If the sample size is known and a container is used: a. Place an empty container on the scale and press key. b. Place the sample in the container. c. Key in the sample size and then press the key.

  • Page 30: Chapter 4: Calibration

    4: C HAPTER ALIBRATION The calibration mode is accessible through the configuration menu or from the weigh mode. Access Calibration from the configuration menu 1. From the main menu press the (Setup) key. 2. Press (Setup Menus) key. 3. Press (CAL) key.

  • Page 31: New Zero

    • A calibration weight can be applied before or after entering the calibration weight value. The display prompts you to Keyin CalWt (key in calibration weight) or Add CalWT (add calibration weight) at the appropriate time. • The digital filter is automatically set to 4 seconds during calibration. •...

  • Page 32: Last Zero

    9. Once the calibration is accepted in step 6, press at the ENTER=SAVE prompt and again at the ENTER=EXIT prompt to save the new calibration and exit the calibration mode. ~ or ~ To exit the calibration mode without saving the new calibration, press theENTER=SAVE prompt.

  • Page 33: Temporary Zero

    If you choose to “undo” the calibration when exiting the setup mode, you will also undo any unsaved changes made to the setup parameters. Temporary Zero Temp Zero is used to calibrate without establishing a new zero. Calibration can be performed without removing the currently applied gross load. A temporary zero is established so that test weights can be added during calibration.

  • Page 34: Only Zero

    Only Zero Only Zero is used for zero calibration only. This calibration procedure is primarily used for the zero reference after changing a scale’s dead-load, such as adding safety rails to a scale deck or installing a mixer motor on a hopper scale. Because the full scale capacity is referenced from the last zero calibration, performing a zero calibration helps to ensure that the full scale over-load will not occur prematurely due to the additional dead-load.

  • Page 35: Known Loadcell Output

    Press at the prompt reset the A/D amplifier. Cal Reset The display prompts . Proceed with calibration. New Zero? If an over-load condition exists at the time of calibration, the calibration method prompts are replaced by an Over load! message. Press to proceed directly to the Cal Reset procedure.

  • Page 36: Multi - Scale Calibration

    Press to display . Press to use a 0mV/V output as the zero Zero=0mVv? reference. ~ or ~ Press to display . Key in the known gross weight already Keyin CurWt applied to the scale and press ~ or ~ Press to bypass the zeroing option.

  • Page 37: Chapter 5: Legal For Trade

    (NIST). For more information, call (301) 975-3058, or visit http://www.nist.gov. The Model 675 NTEP Certificate of Conformance (C.O.C.) is pending. In order to configure the Model 675 to comply with NTEP requirements, parameter P440 (NTEP) must be enabled. This ensures the following: •...

  • Page 38: Ntep Custom Setup

    If the counting feature is enabled, NTEP requires a label on the front of the indicator stating “The counting feature is not legal for trade”. See Other Requirements on page 35 for other application specific considerations. NTEP C USTOM ETUP The “Custom Setup”...

  • Page 39: Additional Conformance Considerations

    The Model 675 has two types of sealing provisions, a physical seal and a three event audit trail counter. Check with your local weights and measures authority to determine...

  • Page 40: Physical Seal

    HYSICAL The most common sealing method is a lead-wire seal. The Model 675 provides an easy means of applying this type of seal as shown in Figure 4. Before applying a wire seal, move the program jumper to the ‘NO’ position as shown in Figure 3.

  • Page 41: Oiml Audit Trail

    OIML Audit Trail Changes to any of the following parameters will increment the OIML (Euro) audit trail at P60201: • P109 – P119 (Scale Setup) • P122 (Return to Zero) • P131 – P134 (Units) • P150 – P154 (Calibration and Custom Units) •...

  • Page 42: Enabling Oiml Operation

    Most NTEP requirements will also apply. See the NTEP section of this chapter for additional considerations. Enabling OIML Operation See the Model 675 Technical Reference Manual for details on enabling the OIML parameters. Other Requirements Several parameters must be considered on an individual basis as their configuration may vary with different applications.

  • Page 43: Chapter 6: Troubleshooting

    6: T HAPTER ROUBLESHOOTING Operational Errors ESSAGE ESCRIPTION Input signal less than negative full scale. If this is due to excessive loading, reduce the load. Otherwise check the load cell connections. If a 4 wire load cell cable is being used, check that the sense jumpers are in Code02 Under place.

  • Page 44: Hardware Errors

    ESSAGE ESCRIPTION The choice for the current parameter must be keyed in. CoDE14 Must Keyin The size of one of the input interpreter, macro or custom transmit tables CoDE15 Size has exceeded it’s limit. Input interpreter size is limited to 198 for 660 Series, 98 for all other products;...

  • Page 45: Calibration Errors

    The EEPROM size is too small to allocate the database requested. CoDE95 SyErr NvRam An error occurred at startup or during operation. Contact GSE. CoDE95 SyErr HSR00 An error occurred at startup. Contact GSE.
  • Page 46 ESSAGE ESCRIPTION The indicator did not check its receive data register in time, thus missing a character. To prevent the problem, try reducing the baud portX rate (P200). The ‘X’ in the error message represents the COMM port error number on which the problem occurred. Associated with Modbus.
  • Page 48 Part Number 39-10-40879...

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