Amana AM33LP-P Assembly, Installation Instructions And Use & Care Manual
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Amana AM33LP-P Assembly, Installation Instructions And Use & Care Manual

Amana AM33LP-P Assembly, Installation Instructions And Use & Care Manual

Four burner gas grill w/ rear burner
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AMANA
FOUR BURNER GAS GRILL w/ REAR BURNER
®
Assembly/Installation Instructions and Use & Care Guide
AM33LP-P
DPCI 009 07 0293
FOR OUTDOOR USE ONLY
For questions about features, operation/performance, parts, accessories or service,
call: 1-800-229-5647 or visit our website at www.sureheat.com
IMPORTANT:
Save for local inspector's use.
Installer: Leave installation instructions with the homeowner.
Homeowner: Keep installation instructions for future reference.

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  • Page 1 AMANA FOUR BURNER GAS GRILL w/ REAR BURNER ® Assembly/Installation Instructions and Use & Care Guide AM33LP-P DPCI 009 07 0293 FOR OUTDOOR USE ONLY For questions about features, operation/performance, parts, accessories or service, call: 1-800-229-5647 or visit our website at www.sureheat.com IMPORTANT: Save for local inspector's use.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS OUTDOOR GRILL SAFETY......................3-4 UNPACKING INSTRUCTIONS......................5 ASSEMBLY REQUIREMENTS.......................5-6 Parts Supplied...........................6 Tools Needed..........................6 Assembled Grill View........................7 ASSEMBLY INSTRUCTIONS.......................8-24 Step 1: Assemble Wheel Channels...................8 Step 2: Assemble Grill Cart....................9-12 Step 3: Assemble Grill Head....................13 Step 4: Assemble Drawers....................14-16 Step 5: Assemble Cart Door....................17 Step 6: Assemble Side Shelf Left....................18 Step 7: Assemble Side Burner Cover &...

  • Page 3: Outdoor Grill Safety

    OUTDOOR GRILL SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.

  • Page 4: Important Safety Instructions

    IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate.

  • Page 5: Unpacking Instructions

    UNPACKING INSTRUCTIONS 6. Using a utility knife, vertically cut at the side corners of 1. Using a utility knife, cut the tape to open top flaps of the carton, lay the box sides flat. carton. 7. Remove foam packaging and plastic wrap from top of 2.

  • Page 6: Assembly Requirements

    ASSEMBLY REQUIREMENTS Assembly Hardware Supplied ■ 40 - self-tapping screws ■ 4 - sunken head self-tapping screws ■ 1 - Side burner knob with bezel ■ 1 - “AA” battery NOTE: Other hardware required is attached to the grill where needed. Tools Needed ■...

  • Page 7: Assembled Grill View

    ASSEMBLED GRILL VIEW A. Control knob: main burners I. Electronic igniter: main burners, back IR burner and side burner B. Control knob: back IR burner J. Control knob: side burner C. Side shelf K. Drawers D. Grilling/cooking surface L. Cart door E.

  • Page 8: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Step 1: Assemble Wheel Channels A. Cart base B. Wheel channel left C. Wheel channel right 1. Remove the four (4) caster assembly nuts and two (2) bolts from the wheel channel assemblies. Note: The nuts and bolts are hand tightened to the wheel channels. 2.

  • Page 9: Step 2: Assemble Grill Cart

    ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart A. Cart base B. Cart side left C. Drawer rail brackets D. Wheel channel assembly bolt E. Wheel channel assembly nut 1. Place the cart side left onto the two (2) outer caster assembly bolts, make sure the large flange is toward the front of the cart base.
  • Page 10 ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart (Cont.) A. Cart side right B. Cart back C. Wheel channel assembly bolt D. Self-tapping screws 4. Repeat step 1-2 to install the cart side right in position. 5. Place the cart back onto the grill cart base. Place two wheel channel assembly bolts through the holes on the bracket and cart base, then tighten the bolts to the thread hole on the wheel channel.
  • Page 11 ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart (Cont.) A. Cart middle B. Self-tapping screws 6. Place the cart middle shelf onto the cart base. 7. Use three (3) self-tapping screws to secure the cart middle on the cart base. 8. Use three (3) self-tapping screws to secure the cart middle to the cart back. The screws should go from outside to the inside.

  • Page 12: Step 2: Assemble Grill Cart

    ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart (Cont.) A. Middle bracket B. Self-tapping screws 9. Use two (2) self-tapping screws to secure the middle bracket onto the cart side left. Note: Install the self-tapping screws from outside of cart so that the point of screw is in the inside of the cart.

  • Page 13: Step 3: Assemble Grill Head

    ASSEMBLY INSTRUCTIONS Step 3: Assemble Grill Head A. Grill head assembly B. Grill head mounting bolts C. Self-tapping screws 1. Take the side burner package out from inside the grill head. 2. Tilt the grill head on its back and loosen the four (4) grill mounting bolts so that there is approxi- mately 1/4”...

  • Page 14: Step 4: Assemble Drawers

    ASSEMBLY INSTRUCTIONS Step 4: Assemble Drawers A. Handle B. Drawer front face C. Phillips head screws D. Drawer tray E. Self-tapping screws 1. With a Phillips head screwdriver, remove the two phillips pan head screws from the handle, then attach the handle to the drawer front face by these screws. 2.
  • Page 15 ASSEMBLY INSTRUCTIONS Step 4: Assemble Drawers (Cont.) A. Drawer assembly B. Slide attached to the drawer C. Slide rail assembly on the cart 5. Align the slides (attached to the drawer) with the front ends of the slide rail assemblies (attached to the cart).

  • Page 16: Step 4: Assemble Drawers

    ASSEMBLY INSTRUCTIONS Step 4: Assemble Drawers (Cont.) A. Drawer assembly B. Slide attached to the drawer C. Slide rail assembly on the cart 7. Take the other drawer, align the slides (attached to the drawer) with the front ends of the slide rail assemblies (attached to the cart).

  • Page 17: Step 5: Assemble Cart Door

    ASSEMBLY INSTRUCTIONS Step 5: Assemble Cart Door A. Cart door handle B. Cart door right C. Bottom door pivot D. Top door pivot pin 1. Remove the two phillips pan head screw on the cart door handle and use these two screws to install the handle on to the cart door right.

  • Page 18: Step 6: Assemble Side Shelf Left

    ASSEMBLY INSTRUCTIONS Step 6: Assemble Side Shelf Left A. Side shelf left assembly B. 5/16 - 24 hex head screws C. Self-Tapping Screw 1. Loosen the Four (4) 5/16-24 hex head screws located on the left grill side. 2. Attach the left side shelf by inserting the four (4) screws on the side of the grill head into the four (4) keyhole slots on the left side shelf.

  • Page 19: Step 7: Assemble Side Burner Cover & Igniter Module

    ASSEMBLY INSTRUCTIONS Step 7: Assemble Side Burner Cover & Igniter Module A. Side burner door F. 6 poles igniter module B. Side burner door handle G. Plastic nut C. Phillips pan head screw H. AA battery D. Hinges I. Push button cap E.

  • Page 20: Step 8: Assemble Side Burner Shelf Right

    ASSEMBLY INSTRUCTIONS Step 8: Assemble Side Burner Shelf Right A. Side burner shelf right assembly B. 5/16-24 hex head screws C. Self-tapping screw 1. Loosen the four (4) 5/16-24 hex head screws. 2. Attach the side burner shelf by inserting the four (4) screws on the side of the grill head into the four (4) keyhole slots on the side burner shelf.

  • Page 21: Step 9: Assemble The Side Burner Valve

    ASSEMBLY INSTRUCTIONS Step 9: Assemble the Side Valve A. Side burner valve assembly B. Large bezel C. Phillips pan head screw D. Control knob 1. Using a Phillips screwdriver, remove the 2 screws from the side burner valve assembly. 2. Push the valve stem out through the opening in the front of the side burner shelf, lining up the threaded holes in the side burner valve assembly with the openings on the side burner shelf.

  • Page 22: Step 10: Assemble The Side Burner Casting

    ASSEMBLY INSTRUCTIONS Step 10: Assemble the Side Burner Casting A. Side burner casting B. Side burner valve orifice 1. Remove the two phillips pan head screws from the side burner casting. 2. Angle the side burner casting and insert it into the center hole on the side burner tray. 3.

  • Page 23: Step 10: Assemble The Side Burner Casting

    ASSEMBLY INSTRUCTIONS Step 10: Assemble the Side Burner Casting (Cont.) A. Phillips pan head screw B. Small bracket C. Self tapping screws 1. Use the two (2) screws removed in step 1 on page 22 to secure the head of side burner casting on the rear bracket.

  • Page 24: Step 11: Assemble The Igniter Wires

    ASSEMBLY INSTRUCTIONS Step 11: Assemble Igniter Module A. Igniter module B. Side burner igniter wire C. Main burner igniter wires D. Back IR burner igniter wire 1. Connect loose igniter wires from the grill to the open terminals of the igniter. Note: The igniter is designed in such a way that it does not matter which terminal tab is used when connecting igniter wires...

  • Page 25: Step 12: Assemble The Side Burner Accessories

    ASSEMBLY INSTRUCTIONS Step 12: Assemble the Side Burner Accessories A. Brass burner cap B. Side burner grate C. Side burner griddle 1. Center the brass burner cap on top of the side burner head. 2. Place the side burner grate onto the side burner tray. Position the 3 longer legs of the grate into the holes around the side burner.

  • Page 26: Step 13: Assemble The Drip Pan

    ASSEMBLY INSTRUCTIONS Step 13: Assemble the Drip Pan A. Drip pan B. Drip pan guides 1. Pull out the top drawer. 2. Open the right cart door. 3. Slide the drip pan onto the drip pan guides underneath the grill head assembly.

  • Page 27: Step 14: Complete The Grill Assembly

    ASSEMBLY INSTRUCTIONS Step 14: Complete the grill assembly A. Flavor grids B. Main cooking grates C. Bread warming rack D. Back Ir burner wind sheild 1. Insert the flavor grids into the cutouts with triangle ridges facing up. 2. Install main cooking grates on the ledges provided on the grill to create the cooking surface. 3.

  • Page 28: Installation Requirements

    INSTALLATION REQUIREMENTS Location Requirements Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction: ■ A minimum of 24” (61 cm) from grill hood sides and grill back must be maintained from any combustible construction.

  • Page 29: Product Dimensions

    INSTALLATION REQUIREMENTS Product Dimensions 32” 13.125” (81.3cm) (33.4cm) 53.625” (136.3cm) 45” (114.4cm) 33.875” 21” (53.3cm) (86.1cm) 20.2” A. Model/serial number plate (51.3cm) Gas Supply Requirements Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standards Institute, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149.1 - latest edition.

  • Page 30: Gas Supply Line Pressure Testing

    INSTALLATION REQUIREMENTS Gas Supply Line Pressure Testing Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge): The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psig (3.5 kPa). Testing below ½...

  • Page 31: Check And Adjust The Burners

    INSTALLATION INSTRUCTIONS Check the burners The burners are tested and factory-set for most efficient operation. However, variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary. It is recommended that a qualified person make burner adjustments. Checking the grill burner flames requires removing the grate and flavor grids.

  • Page 32: Outdoor Grill Use

    OUTDOOR GRILL USE Control Panel A. Back IR burner control knob D. Middle right burner control knob G. Side burner control knob B. Left burner control knob E. Right burner control knob C. Middle Left burner control knob F. Igniter button Using Your Outdoor Grill Inspect the LP Gas Fuel Cylinder Supply Hose Inspect the gas pressure regulator/hose assembly before each use.

  • Page 33: Using Your Side Burner

    OUTDOOR GRILL USE Using Your Outdoor Grill (cont.) Manually Lighting Grill 1. Do not lean over the grill. 2. Remove the manual lighting extension and attach a match to the split ring. 3. Strike the match to light it. 4. Guide the lit match between the grill grate and one of the slots in the flavor grid. 5.

  • Page 34: Using Your Rotisserie Burner

    OUTDOOR GRILL USE Using Your Outdoor Grill (cont.) Using Your Rotisserie Burner The grill rotisserie burner is designed to cook items from the back using infrared heat. The rotisserie burner is an infrared type which provides intense searing radiant heat. Preferred by chefs over other cooking methods, this intense heat sears in the natural juices and nutrients found in quality cuts of meats.
  • Page 35 OUTDOOR GRILL USE Using Your Back IR Burner (cont.) PROTECTION OF INFRARED BURNERS The burners of your grill are designed to provide a long life of satisfactory performance. However, there are steps you must take to prevent cracking of the burner's ceramic surfaces, which will cause the burners to malfunction.

  • Page 36: Tips For Outdoor Grilling

    TIPS FOR OUTDOOR GRILLING Before Grilling ■ Thaw food items before grilling. ■ Lightly oil the grill grates or the food when cooking low-fat cuts of meat, fish or poultry, such as lean hamburger patties, shrimp or skinless chicken breasts. ■...

  • Page 37: Outdoor Grill Care

    OUTDOOR GRILL CARE Replacing the Igniter Battery If igniters stop sparking, the battery should be replaced. 1. Unscrew igniter button cap counter clockwise to remove. 2. Remove battery from the battery compartment. 3. Replace with a new alkaline “AA” size battery. Install battery with negative end in first. 4.

  • Page 38: Warming Shelf

    OUTDOOR GRILL CARE (Cont.) General Cleaning (Cont.) WARMING SHELF Cleaning Method: ■ Liquid detergent or an all-purpose cleaner. ■ Rinse with clean water and dry with soft, lint-free cloth. ■ For tough spots or baked-on grease, use a commercial degreaser designed for stainless steel. EXTERIOR IMPORTANT: Make sure gas supply is off and all control knobs are in the OFF position.
  • Page 39 OUTDOOR GRILL CARE (Cont.) General Cleaning (Cont.) DRIP PAN AND SHELF IMPORTANT: The drip pan should only be removed when grill is completely cool. The drip pan collects grease that runs out through the grill. Clean often to avoid grease buildup. The drip pan shelf collects grease and food particles that fall through the grill.

  • Page 40: Troubleshooting

    TROUBLE SHOOTING Grill will not light ■ Is the 20 lb LP gas fuel cylinder valve turned off? Turn the 20 lb LP gas fuel cylinder on. ■ Is the grill properly connected to the gas supply? Contact a trained repair specialist or see Installation Instructions. ■...

  • Page 41: Replacement Parts

    REPLACEMENT PARTS Hood Assembly Front Face Overlay FCTG3308001 FCTG3308006 1 set 1 set Hood Handle Amana Logo FCTG3308002 FCTG2608008 1 pcs 1 pcs Temp Guage Front Face Heat Shield FCCS0007030 FCTG3308007 1 pcs 1 pcs Hood Support Assy. Manifold & Valve Assy.
  • Page 42 REPLACEMENT PARTS Side Burner Griddle Cart side right FCTG3308025 FCTG29080016 1 set 1 set Cart back Wheel channel left FCTG3308010 FCTG2908017 1 set 1 set Cart door right assy. Wheel channel right FCTG3308011 FCTG2908018 1 set 1 set Drawer front face assy. Drawer slide rail bracket FCTG3308012 FCTG2908019...
  • Page 43 REPLACEMENT PARTS Side Burner Right Assy. Side burner igniter FCTG3308022 FCTG2608030 1 set 1 pcs Igniter Module 6 poles Side Burner Valve FCCS3308012 FCTG2608032 1 pcs 1 pcs Side Burner Grate Side Burner Cover FCTG2707026 FCTG3308023 1 pcs 1 set Side Burner Casting Side Burner Cover Hinge FCTG2608029...

  • Page 44: Warranty

    Sure Heat Manufacturing 1861 West Oak Parkway Marietta, GA 30062 RACEZ00045A © 2008. AMANA® is a registered trademark of Maytag Corporation or its related companies and is used under license to 11/07 All rights reserved. Sure Heat Manufacturing...

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