Amana AM27LP Installation Instructions Manual
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Amana AM27LP Installation Instructions Manual

Amana AM27LP Installation Instructions Manual

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AMANA
THREE BURNER GAS GRILL
®
Assembly/Installation Instructions and Use & Care Guide
AM27LP
DPCI 009 07 0291
FOR OUTDOOR USE ONLY
For questions about features, operation/performance, parts, accessories or service,
call: 1-800-229-5647 or visit our website at www.sureheat.com
IMPORTANT:
Save for local inspector's use.
Installer: Leave installation instructions with the homeowner.
Homeowner: Keep installation instructions for future reference.

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  • Page 1 AMANA THREE BURNER GAS GRILL ® Assembly/Installation Instructions and Use & Care Guide AM27LP DPCI 009 07 0291 FOR OUTDOOR USE ONLY For questions about features, operation/performance, parts, accessories or service, call: 1-800-229-5647 or visit our website at www.sureheat.com IMPORTANT: Save for local inspector's use.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS OUTDOOR GRILL SAFETY......................3-4 UNPACKING INSTRUCTIONS......................5 ASSEMBLY REQUIREMENTS.......................5-6 Parts Supplied...........................6 Tools Needed..........................6 Assembled Grill View.........................7 ASSEMBLY INSTRUCTIONS.......................8-24 Step 1: Assemble Grill Cart Base....................8 Step 2: Assemble Grill Cart Sides.....................9 Step 3: Assemble Casters.......................10 Step 4: Assemble Grill Cart back.....................11 Step 5: Assemble Cart Front Top Bar..................12 Step 6: Assemble Grill Cart Door.....................13 Step 7: Assemble Grill Head Assembly...................14...

  • Page 3: Outdoor Grill Safety

    OUTDOOR GRILL SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.

  • Page 4: Important Safety Instructions

    IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate.

  • Page 5: Unpacking Instructions

    UNPACKING INSTRUCTIONS 6. Using a utility knife, vertically cut at the side corners of 1. Using a utility knife, cut the tape to open top flaps of the carton, lay the box sides flat. carton. 7. Remove foam packaging and plastic wrap from top of 2.

  • Page 6: Assembly Requirements

    ASSEMBLY REQUIREMENTS Assembly Hardware Supplied ■ 20 - self-tapping screws ■ 2 - sunken head self-tapping screws ■ 8 - M6 x 40 Phillips pan head screws ■ 1 - Side burner knob with bezel ■ 1 - “AA” battery NOTE: Other hardware required is attached to the grill where needed.

  • Page 7: Assembled Grill View

    ASSEMBLED GRILL VIEW A. Control knob: main burners G. Side burner B. Side shelf H. Control knob: side burner C. Grilling/cooking surface I. Electronic igniter: main burners and side burner D. Roll top grill hood J. Grill cart with doors E.

  • Page 8: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Step 1: Assemble Grill Cart Base A. Cart base B. Cylinder limit handle C. Self tapping screw 1. Use two (2) self-tapping screws to secure the cylinder limit handle on the cart base as shown.

  • Page 9: Step 2: Assemble Grill Cart Sides

    ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart Sides Front Rear A. Cart base B. Cart side left C. Cart side right D. Phillips pan head M6 x 40 screw 1. Use four (4) phillips pan head M6 x 40 scews to secure the cart side left to the cart base. 2.

  • Page 10: Step 3: Assemble Casters

    ASSEMBLY INSTRUCTIONS Step 3: Assemble Casters Left Right A. Cart side left B. Cart side right C. 3” Swivel casters D. 3” Swivel casters with brake 1. Hand screw the two swivel casters to the cart side left, then use the supplied wrench to tighten the two swivel casters to the cart side left as shown.

  • Page 11: Step 4: Assemble Grill Cart Back

    ASSEMBLY INSTRUCTIONS Step 4: Assemble Grill Cart back Front Rear A. Cart back B. Self-tapping screws C. Tank secure ring 1. Use four (4) self-tapping screws to secure the grill cart back to the rear of the cart sides as shown.

  • Page 12: Step 5: Assemble Cart Front Top Bar

    ASSEMBLY INSTRUCTIONS Step 5: Assemble Cart Front Top Bar A. Cart front top bar B. Self-tapping screws C. Sunken head self tapping screws D. Cart door pivot bracket 1. Use four (4) self-tapping screws to secure the cart front top bar onto the cart sides. 2.

  • Page 13: Step 6: Assemble Grill Cart Door

    ASSEMBLY INSTRUCTIONS Step 6: Assemble Grill Cart Door A. Grill cart door right B. Grill cart door pivot C. Grill cart door pin D. Grill cart door pivot bracket E. Cart door Left 1. Remove the two screws on the door hanle and use them to install the handle on the cart door left. 2.

  • Page 14: Step 7: Assemble Grill Head Assembly

    ASSEMBLY INSTRUCTIONS Step 7: Assemble Grill Head Assembly A. Grill head assembly B. Self-tapping Screws 1. Remove the side burner valve/regulator hose assembly from underneath the control panel. 2. Have someone help you pick up the grill head assembly and set it on top of the cart as shown.

  • Page 15: Step 8: Assemble Side Shelf Left

    ASSEMBLY INSTRUCTIONS Step 8: Assemble Side Shelf Left A. Side shelf left assembly B. 5/16-24 Hex Head screws C. self-tapping screw 1. Loosen the four (4) 5/16-24 Hex Head screws on the left side of the grill as shown. 2. Attach the left side shelf by inserting the four (4) screws on the side of the grill head into the four (4) key hole slots on the left shelf.

  • Page 16: Step 9: Assemble Side Burner Shelf Right

    ASSEMBLY INSTRUCTIONS Step 9: Assemble Side Burner Shelf Right A. Side burner shelf right assembly B. 5/16-24 hex head screws C. Self-tapping screw 1. Remove the brass burner cap attached with tape along with side burner grate and set aside. 2.

  • Page 17: Step 10: Assemble The Side Burner Valve

    ASSEMBLY INSTRUCTIONS Step 10: Assemble the Side Valve A. Side burner valve assembly B. Large bezel C. Phillips pan head screw D. Control knob 1. Using a Phillips screwdriver, remove the 2 screws from the side burner valve assembly. 2. Push the valve stem out through the opening in the front of the side burner shelf, lining up the threaded holes in the side burner valve assembly with the openings on the side burner shelf.

  • Page 18: Step 11: Assemble The Side Burner Casting

    ASSEMBLY INSTRUCTIONS Step 11: Assemble the Side Burner Casting A. Side burner casting B. Side burner valve orifice 1. Remove the two phillips pan head screws from the side burner casting. 2. Angle the side burner casting and insert it into the center hole on the side burner tray. 3.

  • Page 19: Step 12: Assemble The Side Burner Bracket

    ASSEMBLY INSTRUCTIONS Step 12: Assemble the Side Burner Bracket A. Phillips pan head screw B. Small bracket C. Self tapping screws 1. Use the two (2) screws removed in step 1 on page 18 to secure the head of side burner casting on the rear bracket.

  • Page 20: Step 13: Assemble Igniter Module

    ASSEMBLY INSTRUCTIONS Step 13: Assemble Igniter Module A. Igniter module B. Side burner igniter wire C. Main burner igniter wires D. Igniter push button E. “AA” size battery 1. Unscrew the igniter button cap from the igniter module. 2. Install battery into battery compartment, negative (-) end in first. 3.

  • Page 21: Step 14: Assemble The Side Burner Accessories

    ASSEMBLY INSTRUCTIONS Step 14: Assemble the Side Burner Accessories A. Brass burner cap B. Side burner grate 1. Center the brass burner cap on top of the side burner head. 2. Place the side burner grate onto the side burner tray. Position the 3 longer legs of the grate into the holes around the side burner.

  • Page 22: Step 15: Assemble The Drip Pan

    ASSEMBLY INSTRUCTIONS Step 15: Assemble the Drip Pan A. Drip pan B. Drip pan holder 1. Place the drip pan holder on the grill head bottom. 2. Place the drip pan into the drip pan holder.

  • Page 23: Step 16: Complete The Grill Assembly

    ASSEMBLY INSTRUCTIONS Step 16: Complete the grill assembly A. Flavor grids B. Main cooking grates C. Bread warming rack 1. Insert the flavor grids into the cutouts with triangle ridges facing up. 2. Install main cooking grates on the ledges provided on the grill to create the cooking surface. 3.

  • Page 24: Installation Requirements

    INSTALLATION REQUIREMENTS Location Requirements Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction: ■ A minimum of 24” (61 cm) from grill hood sides and grill back must be maintained from any combustible construction.

  • Page 25: Product Dimensions

    INSTALLATION REQUIREMENTS Product Dimensions 27” 13.125” (68.8cm) (33.4cm) 53.625” (136.3cm) 45” (114.4cm) 33.875” (86.1cm) 21” (53.3cm) 20.875” (53.0cm) A. Model/serial number plate Gas Supply Requirements Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standards Institute, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149.1 - latest edition.

  • Page 26: Gas Supply Line Pressure Testing

    INSTALLATION REQUIREMENTS Gas Supply Line Pressure Testing Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge): The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psig (3.5 kPa). Testing below ½...

  • Page 27: Check And Adjust The Burners

    INSTALLATION INSTRUCTIONS Check the burners The burners are tested and factory-set for most efficient operation. However, variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary. It is recommended that a qualified person make burner adjustments. Checking the grill burner flames requires removing the grate and flavor grids.

  • Page 28: Outdoor Grill Use

    OUTDOOR GRILL USE Control Panel A. Left burner control knob D. Igniter button B. Middle burner control knob E. Side burner control knob C. Right burner control knob Using Your Outdoor Grill Inspect the LP Gas Fuel Cylinder Supply Hose Inspect the gas pressure regulator/hose assembly before each use.

  • Page 29: Using Your Side Burner

    OUTDOOR GRILL USE Using Your Outdoor Grill (cont.) Manually Lighting Grill 1. Do not lean over the grill. 2. Remove the manual lighting extension and attach a match to the split ring. 3. Strike the match to light it. 4. Guide the lit match between the grill grate and one of the slots in the flavor grid. 5.

  • Page 30: Tips For Outdoor Grilling

    TIPS FOR OUTDOOR GRILLING Before Grilling ■ Thaw food items before grilling. ■ Lightly oil the grill grates or the food when cooking low-fat cuts of meat, fish or poultry, such as lean hamburger patties, shrimp or skinless chicken breasts. ■...

  • Page 31: Outdoor Grill Care

    OUTDOOR GRILL CARE Replacing the Igniter Battery If igniters stop sparking, the battery should be replaced. 1. Unscrew igniter button cap counter clockwise to remove. 2. Remove battery from the battery compartment. 3. Replace with a new alkaline “AA” size battery. Install battery with negative end in first.

  • Page 32: Warming Shelf

    OUTDOOR GRILL CARE (cont.) General Cleaning (cont.) WARMING SHELF Cleaning Method: ■ Liquid detergent or an all-purpose cleaner. ■ Rinse with clean water and dry with soft, lint-free cloth. ■ For tough spots or baked-on grease, use a commercial degreaser designed for stainless steel. EXTERIOR IMPORTANT: Make sure gas supply is off and all control knobs are in the OFF position.
  • Page 33 OUTDOOR GRILL CARE (cont.) General Cleaning (cont.) DRIP PAN AND SHELF IMPORTANT: The drip pan should only be removed when grill is completely cool. The drip pan collects grease that runs out through the grill. Clean often to avoid grease buildup. The drip pan shelf collects grease and food particles that fall through the grill.

  • Page 34: Troubleshooting

    TROUBLE SHOOTING Grill will not light ■ Is the 20 lb LP gas fuel cylinder valve turned off? Turn the 20 lb LP gas fuel cylinder on. ■ Is the grill properly connected to the gas supply? Contact a trained repair specialist or see Installation Instructions. ■...

  • Page 35: Replacement Parts

    REPLACEMENT PARTS Hood Assembly Front Face Overlay FCTG2708001 FCTG2708005 1 set 1 set Hood Handle Amana Logo FCTG2608002 FCTG2608008 1 pcs 1 pcs Temp Guage Front Face Heat Shield FCCS0007030 FCTG2708006 1 pcs 1 pcs Hood Support Assy. Manifold & Valve Assy.
  • Page 36 REPLACEMENT PARTS Front top cross bar Cart side right FCTG2708017 FCTG27080013 1 set 1 set Cart back Swivel Caster with Lock FCTG2708008 FCTG2608022 1 set 2 pcs Cart door right assy. Swivel Caster FCTG2708009 FCTG2608023 1 set 2 pcs Cartl door left assy. Drip Pan Holder FCTG2708010 FCTG2608024...
  • Page 37 REPLACEMENT PARTS Side Burner Right Assy. Side burner igniter with wire FCTG2708016 FCTG2608030 1 set 1 pcs Igniter Module 4 poles Side Burner Valve FCTG3007029 FCTG2608032 1 pcs 1 pcs Additional Parts Not Shown FCBJ3308028 Main Igniter with Wire 740 1 pcs Side Burner Grate FCBJ3308029 Main Igniter with Wire 540...

  • Page 38: Warranty

    Sure Heat Manufacturing 1861 West Oak Parkway Marietta, GA 30062 RACEZ00043A © 2008. AMANA® is a registered trademark of Maytag Corporation or its related companies and is used under license to 11/07 All rights reserved. Sure Heat Manufacturing...

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