FOREWORD For your convenience, all service parts, identified in this manual are available through Eiki’s normal distribution channels. In addition to service part number, the generic descriptions have been given, where possible, to allow your service technicians to substitute equivalent components which might be available from other sources.
Contents SERVICE MANUAL ........... 1 Power supply control & power failure detection ..53 Contents ................ 2 LED indicators and projector condition..... 54 Safety Instructions ............3 Power failure detection system ........ 55 SAFETY PRECAUTIONS........... 3 Power failure detection tree ........56 PRODUCT SAFETY NOTICE ........
Safety Instructions SAFETY PRECAUTIONS WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.
Specifications Projector Type Multi-media Projector Dimensions (W x H x D) 12.6” x 6.6” x 16.8” (319mm x 168mm x 429.5mm) Net Weight 19.2 lbs (8.7 kg) LCD Panel System 1.21” TFT Active Matrix type, 3 panels Panel Resolution 1366 x 768 dots Number of Pixels 3,147,264 (1366 x 768 x 3 panels) Color System...
Circuit Protections This projector is equipped with the following circuit protections to operate in safety. If the abnormality occurs inside the projector, it will automatically turn off by operating one of the following protection circuits. Fuse The fuse is located inside of the projector. When either the LAMP indicator or the READY indicator is not illuminated, fuse may be opened.
Circuit Protections Warning temperature and power failure protection The TEMP WARNING indicator flashes red and the projector will automatically turn off when the internal tempera- ture of the projector exceeds the normal temperature or when stopping cooling fans or when the internal power supply lines are failed.
Lamp Replacement WARNING: ORDER REPLACEMENT LAMP - For continued safety, replace with a lamp assembly of the same type. - Allow the projector to cool for at least 45 minutes before you open the Type No. Service Parts No. lamp cover. The inside of the projector can become very hot. POA-LMP98 610 325 2957 - Do not drop the lamp module or touch the glass bulb! The glass can...
Mechanical Disassemblies Mechanical disassemble should be made following procedures in numerical order. Following steps show the basic procedures, therefore unnecessary step may be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
Mechanical Disassemblies Main Board removal Remove 6 screws to take the Main Board upward. Main Board Fig.3 AV, I/F Board & Rear Panel removal FN905 Remove 1 screw and take the Rear Panel ass’y upward off. Remove 4 screws to take the fan (FN905) off. Remove 5 screws and 1 screw to take AV Board...
Mechanical Disassemblies Lamp Ballast Unit removal Ballast Cover Remove 4 screws to take the Ballast Cover upward FN904 off. Remove 2 screws to take the Fan (FN904) off. Remove the Sub Power Board and Drive Board by pull- ing them upward. Sub Power Board Ballast Board...
Mechanical Disassemblies Prism Base removal Remove 2 screws to take the Prism Base ass’y upward off. Remove 2 screws to take the Lens Shift Motor and Sensor SW Holder from the Base. Prism Base Ass’y Motor and Sensor Holder Fig.7 Power Board removal Remove 3 screws to take the Power Board off.
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Mechanical Disassemblies Line Filter Board & Interlock SW & Thermal SW removal Remove 1 screw to take Interlock Switch(SW905). Remove 2 screws to take Filter Board Holder and remove 2 screws to take Filter Board from the Holder. Remove 1 screw to take Thermal Switch(SW902).
Optical Parts Disassemblies Before taking this procedure, remove Cabinet Top and Main Board following to the “Mechanical Disassemblies”. Disassembly requires a 2.0mm or 2.5mm hex wrench and a slot screwdriver. Projection Lens removal Remove Cabinet Front-Top following to the chapter “Mechanical Disassemblies”.
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Optical Pats Disassemblies Relay Lens disassembly Remove 2 hex screws and pull the Relay Lens ass’y upward. Remove 2 screws to take the Lens off from the holder. Note: There is no mounting direction of the lens. Holder Relay Lens Fig.3- Fig.3- -14-...
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Optical Pats Disassemblies Polarized Glass-Out and Optical Filter(WV) removal Remove 4 hex screws and take the LCD/Prism ass’y off upward. Remove 3 screws and take the Glass Holder, and then pull the Polarized Glass-Out, Pre-polarized Glass-Out and Optical Filter(WV) upward off. These glasses are mounted for R, G and B LCD panels respectively.
Optical Parts Disassemblies Optical Unit Top removal Remove 7 screws to take the Optical Unit Top off upward. Fig.5 Condenser Lens disassembly Remove 2 hex screws and take the Condenser Lens ass’y. Release 4 hooks to take the Lens off from the holder. * Lens should be placed as the flat surface side comes to the holder...
Optical Parts Disassemblies Locations and Directions Key No. Description When the optical parts in the optical unit mounting or assembling, Condenser lens (R) the parts must be mounted in the specified location and direction as Condenser lens shown in figure below. Condenser lens Mirror (B) Optical filter (UV cut)
LCD Panel/Prism Ass’y Replacement IMPORTANT NOTICE on LCD Panel/Prism Ass'y Replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism ass’y at once.
Adjustments Turning On the Projector If the PIN code is set on the projector, you cannot use the projector. The PIN code can be reset to the factory default setting (1234) according to the following procedure. When you reset the PIN code, the Logo PIN code and key lock will be reset, as well. 1.
Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top and Main Board following to the “Mechanical Disassemblies” Adjustments require a 2.0mm hex wrench and a slot screwdriver. Note: Do not disconnect connectors K8L, K8X, K8D, K8G and K8E on the main board, because the projector can not turn on due to operate the power failure protection.
Optical Adjustments Condenser Lens adjustment Turn the projector on by a state of without FPC cables. Adjust the adjustment base of condenser lens ass’y to make color uniformity in white. 1) If the shading appears on the left or right of the screen as shown in Fig.2-1, loosen 2 screws with the 2.0mm hex driv- White...
Electrical Adjustments Service Adjustment Menu Operation To enter the service mode To enter the “Service Mode”, press and hold the MENU and IMAGE button on the projector at the same time for more than 3 seconds. The service menu appears on the screen as follows. To adjust service data Select the adjustment group no.
Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the follow- ing adjustments except requiring the readjustments in servicing otherwise it may cause loss of perfor- mance and product safety. WARNING : USE UV RADIATION EYE AND SKIN PROTECTION DURING SERVICING.
Electrical Adjustments Video Center adjustment PC Input adjustment 1. Receive the 16-step gray scale computer signal with 1. Receive the 16-step gray scale computer signal with Input 1 [RGB(Analog)] mode. Input 1 [RGB(Analog)] mode. 2. Enter the service mode. 2. Enter the service mode. TPV1G 3.
Electrical Adjustments ⁄1 Common Center adjustment AV Gamma-shift adjustment 1. Receive the 1 line black/white pattern computer sig- 1. Receive the 100%whole-white component video sig- nal with Input 1 [RGB(Analog)] mode. nal (Y/Cb/Cr) with Input 3 [Y,Pb/Cb,Pr/Cr] mode. 2. Enter the service mode. 2.
Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust fol- lowing to the “Electrical adjustments”. Other items should be used with the initial data value.
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Electrical Adjustments Group No. Item Function Range Initial Value Operation History 0 OPERATION_HISTORY_1 Operation history in last operation 0~32767 49 OPERATION_HISTORY_50 Operation history last 50th operation 0~32767 50 OPERATION_HISTORY Reset It resets the history when the value is changed to 10. 0 ~ 10 * See "Power Falure Error His- Projector Failure History...
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Electrical Adjustments Group No. Item Function Range Initial Value Fan cloggle Setting for factory exam Shippment Setting 0 Shippment Setting All of settings are set to default when the value changes to 10 0 ~ 10 not used DDC Setting 0 HDCP EDID Data Setting 0:EDID Data for DVI / 1:EDID Data for HDCP 0 / 1...
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Electrical Adjustments Group No. Item Function Range Initial Value 26 B Gain Coefficient AV B Gain Coeficent adjustment [901h] 0 ~ 255 27 G GAMMA SHIFT Differential AV 50% Gamma AdjustmentG[503h] G, lnks with R,B -2048 ~ 2047 28 R GAMMA SHIFT Differential AV 50% Gamma AdjustmentR[103h] -2048 ~ 2047 29 B GAMMA SHIFT Differential...
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Electrical Adjustments Group No. Item Function Range Initial Value 14 Cur_MaxY Maximum Brightness at Hue Correction 128 ~ 255 15 CM_IsAccess For Debug 0 ~ 1 Buil-in Device: AD9882 0 GREEN_OFFSET 0 - 127 1 RED_OFFSET 0 - 127 2 BLUE_OFFSET 0 - 127 3 GREEN_GAIN 0 - 255...
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Electrical Adjustments Group No. Item Function Range Initial Value 49 GAIN G 0 Under 0 - 255 50 GAIN G 0-1 0 - 255 51 GAIN G 1-2 0 - 255 GAIN Thresh 52 GAIN G 2-3 0 - 255 Defferential data between X - X 53 GAIN G 3-4 0 - 255...
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Electrical Adjustments Group No. Item Function Range Initial Value 4 Disp Line 0 ~ 1500 5 (Not used) (Not used) 6 (Not used) (Not used) 7 (Not used) (Not used) 8 VSBEG 0 ~ 15 YCbCr (575i) 0 Total Dots * Read only 0 ~ 3000 1 Disp Dots...
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Electrical Adjustments Group No. Item Function Range Initial Value 6 (Not used) (Not used) 7 (Not used) (Not used) 8 VSBEG 0 ~ 15 YCbCr (1035i) 0 Total Dots * Read only 0 ~ 3000 2200 1 Disp Dots 0 ~ 3000 1872 2 H Back Porch 0 ~ 3000...
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Electrical Adjustments Group No. Item Function Range Initial Value RGB Video (720P-60 ) 0 Total Dots * Read only 0 ~ 3000 1650 1 Disp Dots 0 ~ 3000 1250 2 H Back Porch 0 ~ 3000 3 V Back Porch 0 ~ 3000 4 Disp Line 0 ~ 1500...
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Electrical Adjustments Group No. Item Function Range Initial Value 7 (Not used) (Not used) 8 VSBEG 0 ~ 15 RGB-Video (1080P-50) 0 Total Dots * Read only 0 ~ 3000 1878 1 Disp Dots 0 ~ 3000 1366 2 H Back Porch 0 ~ 3000 3 V Back Porch 0 ~ 3000...
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Electrical Adjustments Group No. Item Function Range Initial Value 10 GAIN target White Level adj. Target Value 0 - 255 11 GAIN torelance White Level Adj. Tolerance Range 1 - 255 Result of Auto Calibration (Maintain Last Adj.) 0: End correctly 12 Auto Status 0 / 1 / 9 (Read only)
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Electrical Adjustments Group No. Item Function Range Initial Value 3 Noise Region 2 <NSREGIONY2> / <NSREGIONUV2> 0 - 1023 4 Noise Gain Level <NSFILTERY**> / <NSFILTERUV**> 0 - 1023 2:2pull down setting 0 22Film Mode Sensitivity Film Detection Sensitivity <FILMSTVT22> 1 - 5 1 22Film Mode Threshold Low <FILMTHRD22A>...
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Electrical Adjustments Group No. Item Function Range Initial Value DXOUT [C06h] 0 ~ 1023 [C07h] 0 ~ 1023 [C08h] 0 ~ 1023 Reference for Sample & Hold [C13h:Rxx] 1 ~ 12 [C13h:xGx] 1 ~ 12 [C13h:xxB] 1 ~ 12 Timing Generator 0 ENBX*R 0 ~ 127 1 ENBX*G...
Chassis Description LED indicators and projector condition Check the Indicators for projector condition. Indicators Projector LAMP WARNING READY LAMP REPLACE TEMP. green yellow ● ● ● ● The projector is OFF. (The AC Power Cord is unplugged.) ● ❍ ❍ The projector is READY to be turned on with the POWER ON-OFF button.
Chassis Description Power failure detection system Detection of Power failure Projector provides a protection circuit to prevent the secondary failure when the power failure, fans failure or tem- perature failure occurs on the projector. The power failure detection lines "MAIN_S-5V_PF", "GAM_12V_PF", etc. are connected to the main power supplies and fans.
Error History Log This projector provides the error history log function. To check the logs, you need to enter the service mode and select Group No. "91" and Item No. "0" to "49". The error code is displayed on the Data column. The description of the error code is listed on the table below.
Chassis Description Diagnosis of Power Failure with RS-232C port This projector provides a function to get the error information of the projector by using the RS-232C serial port for the power failure diagnosis. The further error information of the power failure and fan failure can be found out by using this function. Diagnosis procedure Connect a RS-232C serial cross cable to SERIAL PORT IN on the projector and serial port on the PC.
Chassis Description Error information table Signal Name Connection Error Information Failue Area MAIN_6V_PF SUB POWER 6V (MAIN) MAIN, 6V line on Main MAIN_S-5V_PF SUB_POWER S-5V (MAIN) MAIN, S-5V S-5V line on Main MAIN_3.3V_PF SUB_POWER 3.3V (MAIN) MAIN, 3.3V 3.3V line on Main IC5871 AD_3.3V_PF AD9882 3.3V...
Control Port Functions System Control & I/O Port Table Function Name Function Pol. Action CPU(SH7727) (IC801) 1 1.9V Power for RTC(1.9V) 2 (Not used) X’TAL for built-in RTC (Open) 3 1.9V X’TAL for built-in RTC (Vcc) 4 GND Power for RTC(0V) 5 MD1 Clock Mode Setting [Default:L] Switch...
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Control Port Functions Function Name Function Pol. Action 63 A2 Address Bus 64 GND Power for Input/Output(0V) 65 A3 Address Bus 66 3.3V Power for Input/Output(3.3V) 67 A4 Address Bus 68 A5 Address Bus 69 A6 Address Bus 70 A7 Address Bus 71 A8 Address Bus...
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Control Port Functions Function Name Function Pol. Action 128 CKE CK Enable(SDRAM) 129 RAS3 SDRAM RAS 130 SH_EEP_WP EEPROM Write Protect H: Write Disable L: Write Enable 131 CAS SDRAM CAS 132 GND Power for Input/Output(0V) 133 STB_GAM_WP Control for Digital Gamma IC (3 line Serial Stlobe) Select L 134 3.3V Power for Input/Output(3.3V)
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Control Port Functions Function Name Function Pol. Action 193 (Not used) SIOF Send Data/Output Port for SCI (Open) 194 (Not used) SIOF Clock In/IO Port for SCI (Pull-up) 195 SH_EX_UART Send Data2 [External] 19200bps or 9600bps 196 (Not used) SIOF Clock/IO Port for SCI (Pull-up) 197 (Not used) SIOF Frame Sync/IO Port for SCI...
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Control Port Functions Function Name Function Pol. Action 16 TEMP_LED_EX Temp. LED Drive L: On, H: Off 17 LAMP_REP_LED_EX Lamp Replace LED Drive L: On, H: Off 18 PJ_UPDATE_EX Write Forcely for PJ-Net Board L: Write 19 (Not used) 20 (Not used) 21 W-SW Wired RC Detection L: Wired RC Connected...
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Control Port Functions Function Name Function Pol. Action IIC Bus I/O Expander (M62320FP) (IC5871) 1 Serial Data Output (Not Connected) 2 SH_SCL_S5V 3 SH_SDA_S5V 4 MAIN_6V_PF Power Fail Detection (6V) MAIN L: Error 5 MAIN_S-5V_PF Power Fail Detection (S-5V) MAIN L: Error 6 MAIN_3.3V_PF Power Fail Detection (3.3V) MAIN...
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Control Port Functions Function Name Function Pol. Action IIC Bus 8Bits 8ch 12V-D/A Converter(M62399FP) (Fan Control - IC7801) 1 Reset Input 2 IIC BUS SCL 3 IIC BUS SDA 4 FAN_CONT1 Control for FAN_E (Panel) 0:FAN Max255:FAN Min 5 FAN_CONT2 Control for FAN_F (Exhust) 0:FAN Max255:FAN Min 6 FAN_6_DRIVE...
Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
M4Y-W300 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety. It is particularly recommended that only parts specified on the following parts list be used for components replacement pointed out by the mark.
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M4Y-W300 Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. ● OUT OF CIRCUIT BOARD RC Front Board Sensor1 Board FN901 Cooling Fan FN904 Cooling Fan Drive Board Power Board Sub Power Main Board Board Lamp Ballast FN902 Unit...
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M4Y-W300 Mechanical Parts List Optical Unit CAUTION: Part must be placed in specified direction when replacing the optical parts. Please see “Optical Parts Disassemblies” for further instructions. -112-...
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