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Jonsered J630ES Owner's Manual

Walk-behind snow throwers
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J6 30E
30E S
J6
Owner's Manual
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
585 49 64-27 Rev. 2

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Summary of Contents for Jonsered J630ES

  • Page 1 J6 30E 30E S Owner's Manual Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty. 585 49 64-27 Rev. 2...

  • Page 2: Safety Rules

    IMPORTANT Safe Operation Practices for Walk-Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury. WARNING: Snow throwers have ex- Look for this symbol to point out im- posed rotating parts, which can cause por tant safety precautions.

  • Page 3: Table Of Contents

    6. When cleaning, repairing or inspecting the snow thrower, 16. Never touch a hot engine or muffler. stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect Clearing a Clogged Discharge Chute the spark plug wire and keep the wire away from the Hand contact with the rotating impeller inside the discharge plug to prevent someone from accidentally starting the chute is the most common cause of injury associated with...
  • Page 4 PARTS PACKED SEPARATELY IN CARTON (1) MULTI- (1) RETAINER WRENCH SPRING (180684) (169675) (1) POWER CORD (198563) (2) LOCKNUTS (2) SHEAR BOLTS 1/4-20 x 1-3/4 1/4-20 (192090) (73800400) (2) FLAT WASHERS SAFTEY IGNITION KEY (S) (443059) (2) CARRIAGE BOLTS (1) LOCKNUT (1) CARRIAGE BOLT 3/8-16 x 2.25 5/16-18...

  • Page 5: Assembly / Pre-Operation

    ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product. Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for shipping purposes.
  • Page 6 ASSEMBLY / PRE-OPERATION INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) INSTALL TRACTION DRIVE CONTROL ROD The auger control rod is installed on the snow thrower. (See Figs. 3 and 4) 1. Remove plastic tie securing auger control rod to lower The traction drive control rod is installed on the snow thrower.
  • Page 7 ASSEMBLY / PRE-OPERATION INSTALL DISCHARGE CHUTE / CHUTE ROTATER INSTALL CHUTE DEFLECTOR REMOTE CONTROL HEAD (See Fig. 7) (See Figs. 8 and 9) 1. Install remote cable bracket to discharge chute with NOTE: The multi-wrench provided in your parts bag may 5/16-18 carriage bolt and 5/16-18 locknut as shown.

  • Page 8: Operation

    OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your snow thrower or in literature supplied with the product.
  • Page 9 OPERATION MUF FLER ELECTRIC AUGER DISCHARGE CHUTE CONTROL LEVER START CONTROL BUTTON LEVER DEFLECTOR TRACTION DRIVE SPEED GAS O LINE REMOTE DRIVE CON TROL LEVER FILLER CAP CONTROL CONTROL POWER LEVER LEVER CORD PLUG CHUTE CHOKE DE FLEC TOR CON- TROL SAFETY IGNITION...
  • Page 10 OPERATION TO CONTROL SNOW DISCHARGE (See Fig. 13) The operation of any snow thrower can result in foreign objects thrown into the eyes, which WARNING: Snow throwers have ex- can result in severe eye damage. Always wear posed rotating parts, which can cause safety glasses or eye shields while operating severe injury from contact, or from ma- your snow thrower or performing any ad just-...
  • Page 11 OPERATION USING THE CLEAN-OUT TOOL (See Fig. 15) CAUTION: Do not move speed con trol le ver In certain snow conditions, the discharge chute may be- when traction drive control lever is en gaged. come clogged with ice and snow. Use the clean-out tool Damage to the snow thrower can result.

  • Page 12: Before Starting The Engine

    OPERATION TO ADJUST SKID PLATES (See Fig. 18) ADD GASOLINE (See Fig. 19) NOTE: The wrench provided in your parts bag may be • Fill fuel tank to bottom of tank filler neck. Do not over- used to adjust the skid plates. fill.

  • Page 13: Operation

    OPERATION TO START ENGINE 6. When the engine starts, release the recoil starter han dle and slowly move the choke control to the “OFF” posi- • Be sure fuel shut-off valve is in the “OPEN” position. tion. Your snow thrower engine is equipped with both a 120 Volt Allow the engine to warm up for a few minutes.

  • Page 14: Maintenance Schedule

    MAINTENANCE GENERAL REC OM MEN DA TIONS LUBRICATION CHART The warranty on this snow thrower does not cover items SAE 5W-30 Motor Oil that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must See “ENGINE”...

  • Page 15: Maintenance

    MAINTENANCE SNOW THROWER Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil Always observe the safety rules when performing any fill cap / dipstick securely each time you check the oil level. main te nance.

  • Page 16: Service And Adjustments

    SERVICE AND ADJUSTMENTS To replace the capscrew/shear bolts: WARNING: To avoid serious injury, before 1. Disengage all controls and move throttle control to performing any service or ad just ments: STOP position. Wait for all moving parts to stop. 1. Be sure the on/off switch is in the 2.

  • Page 17: Service And Adjustments

    SERVICE AND ADJUSTMENTS TO REPLACE BELTS (See Fig. 22) 8. RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around The auger and traction drive belts are not adjustable. If pulleys. the belts are damaged or begin to slip from wear, they should be replaced.

  • Page 18: Service And Ad Just Ments

    SERVICE AND ADJUSTMENTS TO ADJUST CABLE TENSION (See Fig. 24) TO REMOVE WHEELS (See Fig. 23) Adjust cable tension by turning the adjuster turn buckle, • Remove the wheel pin and retainer pin and remove located on the right hand cable. Grasp the long section wheel from axle.

  • Page 19: Storage

    STORAGE Immediately prepare your snow thrower for storage at • Empty the fuel tank by starting the engine and letting it run until the fuel lines and car bu re tor are empty. the end of the season or if the unit will not be used for 30 days or more.

  • Page 20: Troubleshooting

    TROUBLESHOOTING See appropriate section in manual unless directed to an authorized service center/department. PROBLEM CAUSE CORRECTION Does not start 1. Fuel shut-off valve (if so 1. Turn fuel shut-off valve to OPEN position. equipped) in OFF position. 2. Safety ignition key 2.
  • Page 21 SERVICE NOTES...

  • Page 22: Repair Parts

    REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) AUGER HOUSING / IMPELLER ASSEMBLY 2 (EXPLODED) 01.07.032-A...
  • Page 23 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) AUGER HOUSING / IMPELLER ASSEMBLY PART DESCRIPTION 532 18 41-05 IMPELLER 584 64 83-01 GEARBOX ASSEMBLY 532 18 89-09 BEARING 585 09 32-01 IMPELLER PULLEY 532 44 24-38 DISCHARGE BASE 532 18 40-95...
  • Page 24 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) AUGER HOUSING / IMPELLER ASSEMBLY PART DESCRIPTION 532 40 82-70 AUGER HOUSING 532 40 76-45 SCRAPPER BAR 872 27 05-05 CARRIAGE BOLT 5/16−18 X .625 532 15 53-77 NUT 5/16−18 3 (5x) 4 (5x) 01.07.003-A...
  • Page 25 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) AUGER HOUSING / IMPELLER ASSEMBLY PART DESCRIPTION 532 18 40-93 SKID PLATE LH 532 18 40-94 SKID PLATE RH 872 27 05-06 CARRIAGE BOLT 5/16−18 X .75 532 42 79-42 NUT 5/16−18 01.11.001-C...
  • Page 26 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) AUGER HOUSING / IMPELLER ASSEMBLY PART DESCRIPTION 532 18 47-47 DRIFT CUTTER BAR 872 27 05-06 CARRIAGE BOLT 5/16−18 X .750 532 17 92-46 PLASTIC WASHER 810 04 05-00 LOCKWASHER 5/16 532 12 86-38 NUT 5/16−18...
  • Page 27 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) CONTROL PANEL / DISCHARGE CHUTE PART DESCRIPTION 532 44 36-80 CHUTE WELDMENT 532 18 45-34 DEFLECTOR WELDMENT 585 27 17-01 DEFLECTOR CONTROL ASSEMBLY 532 42 03-25 DEFLECTOR SEAL 532 41 42-80 KNOB BLACK...
  • Page 28 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) CONTROL PANEL / DISCHARGE CHUTE 01.09.010-C PART DESCRIPTION 532 42 82-72 LEVER/CABLE ROTATOR ASSEMBLY 817 54 10-08 SCREW 10-24 X .625 532 42 06-78 ROTATOR HEAD 532 40 59-32 ROTATOR PIVOT BRACKET...
  • Page 29 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) HANDLES PART DESCRIPTION 532 41 39-27 CONSOLE PANEL 532 41 77-60 SWITCH GRIP 532 17 52-62 SCREW HX WHSR HEAD .10-24 X 1.25 532 18 44-71 SCREW SHOULDER .10-24 X .62 532 17 86-68...
  • Page 30 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) HANDLES 01.08.021-A PART DESCRIPTION 585 19 88-02 CONTROL PANEL 581 77 98-01 LH CONTROL LEVER 581 77 97-01 RH CONTROL LEVER 584 80 90-01 INTERLOCK CONTROL ROD 585 00 47-03 INTERLOCK BRACKET 874 78 04-10 1/4-20 X .625 HEX HEAD SCREW...
  • Page 31 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) HANDLES PART DESCRIPTION 584 80 87-01 ROD IMPELLER CONTROL 584 80 88-01 ROD TRACTION CONTROL 532 18 04-45 SHIFTER ROD TOP 532 18 77-16 SHIFTER ROD BOTTOM 532 18 04-47 SPRING SLEEVE...
  • Page 32 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) HANDLES PART DESCRIPTION 532 42 10-69 PLOW HANDLE LH 532 42 10-70 PLOW HANDLE RH 532 42 91-48 PANEL BRACKET LH 532 42 91-49 PANEL BRACKET RH 532 41 45-15 HEATED HANDLE GRIP 874 78 05-12 CREW 5/16−18 X .750...
  • Page 33 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) DRIVE 01.03.002-C PART DESCRIPTION 532 40 49-23 AXLE ASSEMBLY (assy of 1a,1b) 532 40 43-07 AXLE SHAFT 532 18 42-06 ROLL PIN 3/16 X 1.50 532 40 26-91 SPROCKET 532 44 49-49...
  • Page 34 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) DRIVE ITEM 42 EXPLODED 14 15 01.02.013-G...
  • Page 35 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) DRIVE PART PART DESCRIPTION DESCRIPTION 532 19 88-75 SPEED SELECTOR ASSEMBLY 532 17 53-44 BEARING 532 42 88-67 SCREW 10-24 X .625 532 17 86-13 WHEEL HUB 532 43 70-74 END PLATE 874 76 05-14 SCREW 5/16-18-.875...
  • Page 36 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) CHASSIS / ENGINE / PULLEYS PART DESCRIPTION – – 580 42 61-03 COMPLETE LCT ENGINE PW2HK19850781DE 01.00.034-A 532 43 70-71 FRAME 532 15 04-06 BOLT 3/8-16 532 42 88-67 SCREW 5/16-18 X .750...
  • Page 37 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) CHASSIS / ENGINE / PULLEYS 01.21.020-J PART PART DESCRIPTION DESCRIPTION 532 43 07-84 IMPELLER BELT 532 85 10-84 SCREW 3/8-24 X 1.375 532 42 73-04 TRACTION BELT 532 05 92-89 WASHER 584 23 24-02...
  • Page 38 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) WHEELS 10 11 01.15.021-B PART DESCRIPTION 532 40 51-61 COVER 532 18 44-71 SHOULDER SCREW 812 00 00-45 RETAINER SPRING 581 64 50-01 WHEEL DRIVER 532 18 24-66 RETAINING RING 532 18 76-22...
  • Page 39 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) WHEELS PART DESCRIPTION 532 43 61-07 WHEEL ASSEMBLY LH 532 43 61-08 WHEEL ASSEMBLY RH 01.06.015-A PART DESCRIPTION 532 43 84-46 CABLE BRACKET LH 532 43 84-47 CABLE BRACKET RH 817 49 04-08 SCREW 1/4 -20 X .500...
  • Page 40 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) BAG OF PARTS PART DESCRIPTION 532 19 85-63 POWER CORD 532 16 96-75 RETAINER PIN 532 42 91-12 WRENCH 532 18 45-05 REMOTE SPRING 532 17 98-29 SHOULDER BOLT 1/4-20 532 19 17-30...
  • Page 41 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) DECALS KEY PART DESCRIPTION 532 18 10-37 DECAL, DANGER 532 18 10-35 DECAL, DANGER, DEFLECTOR 532 18 10-42 DECAL, DANGER 532 18 10-33 DECAL, INSTRUCTION 581 43 01-01 DECAL, SPEED CONTROL/TRIGGER 581 43 01-02 DECAL, REMOTE DEFLECTOR CONTROL/ TRIGGER 585 49 64-27 OWNER’S MANUAL, ENGLISH...

  • Page 42: Engine Breakdown

    REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) COMPLETE ENGINE-580426103 *Included with part #1 Carburetor Repair Kit ILLUSTRATION FOR REFERENCE PURPOSES ONLY NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
  • Page 43 REPAIR PARTS SNOW THROWER - MODEL J630ES (96192006600) COMPLETE ENGINE-580426103 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 532 42 92-54 CYLINDER HEAD ASSEMBLY 532 42 92-90 ELECTRIC STARTER BRACKET- 532 42 96-13 PUSH ROD KIT (291CC) SNOW (INCL.

  • Page 44: Warranty

    LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in mate- rials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.

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