North Star M45939B Installation, Operation And Maintenance Manual

Gasoline portable air compressor, honda gx160, 20-gallon tank

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Gasoline Portable Air Compressor
Installation, Operation and Maintenance Manual
To the Owner:
Thank you for purchasing a NorthStar Air Compressor. Your machine is designed for long life, dependability,
and the top performance you demand!
understand the machine's operation, maintenance and safety precautions. Everyone who operates this machine
must read and understand this manual. The time you take now will prolong your machine's life and prepare you
for its safe operation. Enjoy the exceptional performance of your NorthStar Air Compressor, the industry leader!
The manufacturer reserves the right to make improvements in design and/or changes in specifications at any
time without incurring any obligation to install them on units previously sold.
Engine Oil
Engine is shipped without oil. Fill before starting.
Use SAE 10W-30 motor oil.
Pump Oil
Check pump oil level before starting.
Use non-detergent pump oil (part # 4043).
Air Filter
Replacement air filter part number is AB2281000
Maximum
Maximum pressure = 130 psi.
Pressure
Maintenance
Engine:
Schedule
Tank:
Compressor
Pump:
Read and understand all manuals before operating.
Any Questions, Comments, Problems, or Parts Orders
Please take time now to read through this manual so you better
Quick Facts
Oil: change after first 20 hours, then annually or every 100 hours.
Spark Plug: clean every 100 hrs, replace annually or every 300 hrs.
Air Filter: clean weekly, replace annually or every 1000 hrs.
Refer to your Honda engine owner's manual for further instructions.
Drain water daily
Oil: change after first 50 hours, then every 3 months or 500 hours.
Call NorthStar Product Support 1-800-270-0810
M45939B
45939; Honda GX160,
20-Gallon Tank
®

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Summary of Contents for North Star M45939B

  • Page 1 M45939B 45939; Honda GX160, 20-Gallon Tank ® Gasoline Portable Air Compressor Installation, Operation and Maintenance Manual To the Owner: Thank you for purchasing a NorthStar Air Compressor. Your machine is designed for long life, dependability, and the top performance you demand! Please take time now to read through this manual so you better understand the machine’s operation, maintenance and safety precautions.
  • Page 2: Table Of Contents

    Table of Contents Important Safety Instructions Maintenance Receipt and Inspection Kits & Service Parts Machine Component Exploded View / Component List Identification Assembly Pneumatic Schematic Diagrams Operation Troubleshooting Limited Warranty Safety DEFINITIONS DANGER! BREATHING AIR PRECAUTION WILL cause DEATH, SEVERE INJURY or substantial NorthStar air compressors are not designed, intended property damage.
  • Page 3: Machine Component

    Machine Component Identification Machine Component Identification 1. Engine Control - Location of choke, engine speed and fuel valve. 2. Engine - Engine is NOT shipped with oil. Refer to engine owners’ manual for proper viscosity and capacity of oil for your engine. 3.
  • Page 4: Assembly

    Assembly Assemble tires on air compressor as shown. Allow 1/16” movement between hex nut and wheel. Item # Description Qty. 82240 3/4" x 3-3/4” Bolt 82040 3/4” Hex Nut 3/4” Hex Nut Tire 3/4” Bolt 2” Bolt Attach handle and rubber feet as shown. Item # Description Qty.
  • Page 5: Operation

    Operation WARNING! Never disconnect threaded joints with pressure in Breather the tank. NOTE: Reduce tank pressure below 10 psi, then drain moisture from tank daily to avoid tank Sight Glass corrosion. Drain moisture from tank(s) by opening the drain petcock located at the bottom of the tank. Drain 00858 COMPRESSOR LUBRICATION...
  • Page 6: Maintenance

    Maintenance WARNING! Disconnect spark plug wire from spark plug and release air pressure from system before performing maintenance. NOTE: All compressed air systems contain maintenance parts (e.g. lubricating oil, filters, separators), which are periodically replaced. These used parts may be, or contain, substances that are regulated and must be disposed of in accordance with local, state, and federal laws and regulations.
  • Page 7: Exploded View / Component List

    45939 Exploded View - Rev. B Item Description Part # Item Description Part # Belt Guard Cover 37636 3/4” Hex Nut 82040 Warning Decal 34782 Quick Connect 780773 Belt Guard 37633 Regulator 780771 Guard Bracket 35611 1/4” Street Elbow 780799 Bushing, 3/4”...
  • Page 8 779101 Pump Assembly Description Part # Description Part # Head AB3860400 Oil Pan Gasket AB3650100 Head Bolt (M8 x 45mm SHCS) AB9101594 Crankshaft AB3660200 Aftercooler Gasket AB3670200 Cover D.E. AB2060590 Aftercooler, 118mm AB2870100 Oil Seal AB9163010 Aftercooler Bolt AB9101144 Screw, Reverse Thread AB9110014 (M6 x 20mm SHCS) Head Gasket...
  • Page 9: Pneumatic Schematic Diagrams

    Pneumatic Schematic Diagram 779101 PUMP IDLE DOWN UNLOADE REGULATO SAFETY RELIEF VALVE 20 GALLON TANK...
  • Page 10: Troubleshooting

    Troubleshooting This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a qualified electrician or Service Center. PROBLEM POSSIBLE CAUSE Engine does not start.
  • Page 11: Limited Warranty

    Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability.
  • Page 12 ® Manufactured by Northern Tool + Equipment Co., 2800 SouthCross Drive West P.O. Box 1499 Burnsville, MN 55337-0499...

Table of Contents