North Star NES05V060V1 Owner's Manual
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North Star NES05V060V1 Owner's Manual

Electric stationary air compressor
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REV02082024
5896641
NES05V060V1
North Star electric, stationary, belt-driven compressors has a 1-stage, 2-cylinder pump (Model 5896641), a 2-
stage 3-cylinder pump (Model 5899625), or a 2-stage 4-cylinder pump (Model 5899617)
Owner's Manual
5899625
NES07V080Y1
NORTH STAR
| ELECTRIC STATIONARY COMPRESSOR MANUAL REV02082024
ELECTRIC STATIONARY AIR COMPRESSOR
MODEL#(s):
NES05V060V1
NES07V080Y1
NES10V080V1
230V (+ or – 10%) ~ 60Hz,1 Phase
MOTOR:
PUMP:
5HP
7.5HP
10HP
NO LOAD MOTOR SPEED:
TANK OUTLET SIZE:
AIR DELIVERY @100PSI:
5899617
NES10V080V1
5896641
5899625
5899617
APP2V0518S
APP3Y0732TR2
APP4V1043TR2
1750 RPM
3/4" NPT FEMALE
5HP
19CFM
7.5HP 26CFM
10HP
38CFM

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Summary of Contents for North Star NES05V060V1

  • Page 1 5899625 5899617 NES05V060V1 NES07V080Y1 NES10V080V1 North Star electric, stationary, belt-driven compressors has a 1-stage, 2-cylinder pump (Model 5896641), a 2- stage 3-cylinder pump (Model 5899625), or a 2-stage 4-cylinder pump (Model 5899617) NORTH STAR | ELECTRIC STATIONARY COMPRESSOR MANUAL REV02082024...

  • Page 2: Warranty Statement

    NORTH STAR Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care.

  • Page 3: Table Of Contents

    NORTH STAR CONTENTS Warranty Statement Safety Information Breathable Air Pressurized Components Personal Protective Equipment Nomenclature Installation 7-13 Installation Area Lifting and Movement General Lifting Anchoring Electrical 10-11 Piping 12-13 Pre-use Inspection Operation Maintenance 15-16 Maintenance Schedule Oil Change/Selection Oil Disposal...

  • Page 4: Safety Information

    NORTH STAR SAFTEY INFORMATION This manual contains very important information to know and understand. This is to provide for SAFTEY and to PREVENT EQUIPMENT PROBLEMS. To help understand this information, observe the following: DANGER: Danger indicates and imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 5: Breathable Air

    NORTH STAR Breathable Air 1. NEVER use air from this compressor for breathable air except in full compliance with OSHA Standards 29 CFR 1910 and any other Federal, State or Local codes or regulations. 2. DO NOT use airline anti-icer systems in air lines supplying respirators or other equipment used to produce breathable air.

  • Page 6: Nomenclature

    NORTH STAR NOMENCLATURE 1. TANK DRAIN: 5-7.5HP: 2. QUIET ARMOR SYSTEM 3. OIL SIGHT GLASS: (SEE PUMP 4. OIL DRAIN: 5-7.5 HP: VALVE001, 10HP: DRAIN013 SPECIFIC DIAGRAM) FITTING076+FITTING077, 10HP: VALVE002 5. AIR INTAKE HOSE: HOSE002 6. COMPRESSOR PUMP: 5HP: 7. SAFETY POP OFF: 8.

  • Page 7: Installation Area

    NORTH STAR INSTALLATION Area 1. Install compressor in a clean, dry, and well-lit area. Be sure installation area can maintain a temperature range between 35˚ - 110˚ F. CAUTION: If ambient temperature drops below 32˚F, be sure to protect safety/relief valves and drain valves from freezing.

  • Page 8: Lifting And Movement

    NORTH STAR Lifting and Movement/Forklift Make sure lift operator stays aware while moving the compressor. Be sure to uncrate the compressor prior to movement. This will allow a visual reference for the balance of the unit. Be sure the load is secure and well balanced before moving the compressor.

  • Page 9: Anchoring

    NORTH STAR Anchoring To ensure proper and safe operation of the compressor the unit is required to be anchored to a flat, smooth, concrete floor. Compressors are also required to be on ¼ inch (6.35mm) MAXIMUM thick rubber anti- vibration pads.

  • Page 10: Electrical

    NORTH STAR Electrical Safety 1. Follow all NEC and local codes for electrical wiring. Allow only authorized service personnel or certified electricians to install electrical components. 2. Put unit on a dedicated circuit and make sure no other electrical equipment is wired into it. Failure to wire unit on an independent circuit can cause circuit overload and/or imbalance in motor phasing.
  • Page 11 NORTH STAR Wire and Breaker Requirements 1. Voltage should not vary more than 10% to ensure proper operation of the compressor. 2. Wire size and breaker requirements for single phase units:** Motor Breaker Wire Size Wire Size (More than Peak Start Amps (Locked...

  • Page 12: Piping

    NORTH STAR Piping (Safety steps) 1. Install appropriate flow-limiting valves as necessary according to pipe size(s) used and run lengths. This will reduce pressure in case of hose failure, per OSHA Standard 29 CFR 1926.302(b)(7). 2. Flow-limiting valve are listed by pipe size and rated CFM. Select appropriate valves according to manufacturer’s recommendations.
  • Page 13 NORTH STAR 2. Air systems should be checked daily for leaks. This helps to prevent unnecessary load on the compressor and helps increase energy savings. 3. Examples of air systems: Closed loop system. Install tee fitting in piping from air to minimize pressure drop and to allow air flow in two directions.

  • Page 14: Pre-Use Inspection

    NORTH STAR PRE-USE INSPECTION 1. The unit is shipped with pump break-in oil and should be ready to operate. Be sure to check for proper oil level before running the compressor. Break in oil should be changed after 70 Hours of operation (active pumping time).

  • Page 15: Operation

    NORTH STAR OPERATION Ensure all personnel that work around or operate the compressor have read this manual and are well versed in the operation of this machinery. NEVER allow untrained personnel to operate this unit. 1. Once the inspection is completed, open your discharge port (outlet ball valve). This should already be connected to your shop airline system or dryer if installed.

  • Page 16: Oil Change/Selection

    NORTH STAR Belt Monthly Verify belt tension. Replace if excessively loose or damaged. Environment Quarterly (four Air temperature should not exceed recommended levels. times per year) Humidity where compressor is stored should not exceed 70%. Consider relocating compressor if these conditions cannot be met.

  • Page 17: Faq And Troubleshooting

    NORTH STAR TROUBLESHOOTING Some unit issues can be fixed simply by verifying the following guide. It is advised to go through the guide prior to calling technical support to help expedite the assistance process. Issue Action Compressor does not run Check unit power supply.
  • Page 18 NORTH STAR Assembled by EMAX Compressor Englewood, OH 45315 emaxcompressor.com 18 | P a g e...

  • Page 19: Pump Break Down

    NORTH STAR PUMP PARTS DIAGRAMS APP2V0518S SINGLE STAGE HEAD AND VALVE ASSEMBLY CYLINDERS 19 | P a g e...
  • Page 20 NORTH STAR CASE AND ROTATING ASSEMBLY PISTON/ROD/RINGS 20 | P a g e...
  • Page 21 NORTH STAR APP3Y0732TR2 7.5HP TWO STAGE CYLINDERS COOLER AND LINES LP HEAD HP HEAD LP HEAD 21 | P a g e...
  • Page 22 NORTH STAR HEAD AND VALVE ASSEMBLY HP HEAD LP HEAD LP HEAD CRANKCASE 22 | P a g e...
  • Page 23 NORTH STAR APP4V1043TR2 10HP TWO STAGE CYLINDERS ROTATING ASSEMBLY 23 | P a g e...
  • Page 24 NORTH STAR CRANK CASE ASSEMBLY ROD/PISTON ASSEMBLY 24 | P a g e...
  • Page 25 NORTH STAR HEAD/VALVE ASSEMBLY 25 | P a g e...
  • Page 26 NORTH STAR 26 | P a g e...
  • Page 27 NORTH STAR MAINTENANCE LOG 27 | P a g e...

This manual is also suitable for:

Nes07v080y1Nes10v080v1589961758966415899625

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