North Star M51481A Owner's Manual

12v dc portable

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Instructions for Installation/Set-up, Operation, Maintenance & Storage
This NorthStar® compressor has a single-stage, single-cylinder pump made with a heavy-duty cast iron cylinder for
long life, and a compact design rated for 135 maximum PSI. Its continuous-duty rating ensures long-lasting
performance, and its cast iron pump head ensures superior heat dissipation.
Read and understand this Owner's Manual completely before using. Keep this manual for future review. Failure to
properly set up, operate and maintain the compressor in accordance with this manual could result in serious injury or
death to operator or bystanders.
WARNING: SPECIAL HAZARDS
 Injection Injury: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
 Flying Debris: High-pressure air stream can cause flying debris and possible surface damage.
 Not For Breathing Air: NorthStar compressors are NOT designed, intended, or approved for supplying breathing air. No
compressed air should be used for breathing unless air is treated in accordance with applicable standards.
 Fire/Explosion: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in
the vicinity. Exceeding the maximum pressure for air tools or attachments could cause them to explode.
 Burns: Compressor pump, motor and discharge tubing are hot surfaces that can cause burn injuries.
 Electric Shock: Operating equipment in wet conditions or where not properly grounded can cause electric shock.
Detailed safety information about these hazards appears throughout this manual.
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See the "Initial Set-Up" section for
instructions on reporting missing or damaged parts.
Pump: The Pump is an oil-free design. No oil is required.
Regulator: This air compressor includes a regulator to maintain constant pressure in the outlet hose line and provide
reduced pressure to the appropriate air tool being used.
Run Pump Unloaded for Break-in Period: Before initial use, run the compressor for 30 minutes to break in the
pump parts.
Follow Maintenance Schedule: Pump, air filter, and tank require periodic inspection and servicing to provide
efficient function and long life. See "Maintenance Schedule" for frequency of servicing.
Owner's Manual
12V DC Portable Air Compressor

Equipment Protection Quick Facts

M51481A
ITEM NUMBER: 51481
SERIAL NUMBER: _____________
1

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Summary of Contents for North Star M51481A

  • Page 1: Equipment Protection Quick Facts

    M51481A ITEM NUMBER: 51481 SERIAL NUMBER: _____________ Owner’s Manual 12V DC Portable Air Compressor Instructions for Installation/Set-up, Operation, Maintenance & Storage This NorthStar® compressor has a single-stage, single-cylinder pump made with a heavy-duty cast iron cylinder for long life, and a compact design rated for 135 maximum PSI. Its continuous-duty rating ensures long-lasting performance, and its cast iron pump head ensures superior heat dissipation.
  • Page 2: Table Of Contents

    Table of Contents Equipment Protection Quick Facts ............................1 Table of Contents ................................ 2 About Your Air Compressor ............................3 Specifications ................................4 Component Identification ............................5 Safety Signal Words ..............................6 Hazard Signal Word Definitions ............................6 Safety Labeling ................................7 Safety Decal Locations .................................
  • Page 3: About Your Air Compressor

    About Your Air Compressor Thank you for purchasing a NorthStar air compressor! It Adult Control Only. Only trained adults should set up is designed for long life, dependability, and top and operate the air compressor. Do not let children performance. operate.
  • Page 4: Specifications

    Specifications Item # 51481 Tank Size 1 Gallon Motor Voltage 12 Volts DC Maximum Current Consumption 36 Amps Recommended Fuse 50 Amps Battery Size (minimum) 50 Ah Horsepower 3/4 HP Maximum Working Pressure 135 PSI 0.85 CFM @ 135 PSI Volume Rating 1.30 CFM @ 90 PSI 2.00 CFM @ 40 PSI...
  • Page 5: Component Identification

    Component Identification Pressure Switch - Auto/Off Switch: In the AUTO position, the compressor shuts off automatically when the tank pressure reaches the maximum preset pressure. In the OFF position, the compressor will not operate. The switch should be in the OFF position when connecting or disconnecting the power cord from a 12-Volt power suppply.
  • Page 6: Safety Signal Words

    Safety Signal Words Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury.
  • Page 7: Safety Labeling

    Safety Labeling Safety Decal Locations WARNING: ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from NorthStar Product Support at 1-800-270-0810. On-Product Warning Labels Location Part numbers Description Corrosion Hazard...
  • Page 8: Safety Decals

    Safety Decals To order replacement safety labels, call NorthStar Product Support at 1-800-270-0810.
  • Page 9: Initial Set-Up

    Initial Set-Up Step 1. Inspect & Unpack Airflow: Provide access to adequate, clean and Upon receipt, inspect air compressor for missing or  unobstructed airflow for cooling and air supply. damaged parts. Verify that it is the compressor you Remember the supply air is passing through the ordered.
  • Page 10: Operation

    Operation Follow Operation Safety Rules WARNING: Entanglement hazard Before starting the compressor, review the safety rules Do NOT operate with protective covers or guards removed. Beneath these covers are high speed moving found below and throughout the manual. components, which can entangle the operator or WARNING bystanders.
  • Page 11: Proper Air Hose And Tool Use

    Quick Connect Procedure: WARNING: Overheating Keep finger off tool or activation switch until ready  This compressor is equipped with “auto shut off”. However, failure to allow adequate cooling ventilation or to use. a restriction in the intake airflow may cause the Pull quick connect collar back (Figure 14a).
  • Page 12: Shutdown

    For Malfunction During Operation Shutdown Immediately turn off the compressor if any of the Procedure following conditions arise during operation: Excessive change in motor speed, slow or fast When you are finished using the compressor:  1. Move the pressure switch to the OFF position. Overheating ...
  • Page 13: Maintenance & Repair

    Maintenance & Repair WARNING: Maintenance hazards ALWAYS disconnect, lock out and tag the main power supply and then release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. Maintenance Schedule Summary Item Frequency...
  • Page 14: Troubleshooting

    Troubleshooting This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, but others may require assistance of a qualified electrician or Service Center. Failure Possible Cause Corrective Action...
  • Page 15: Parts List - Model 51481 Rev A

    Parts List – Model 51481 Rev A...
  • Page 16: Parts List - Model 51481 Rev A

    Parts List – Model 51481 Rev A Ref# Part# Description 794951 Cylinder head 794952 Allen bolt set 794953 Plug 794954 Exhaust elbow 794955 Cylinder head gasket 794956 Exhaust valve seat assembly 794957 Valve seat gasket Cylinder liner Cylinder Cylinder gasket Rod set 794958 Allen bolt set...
  • Page 17: Limited Warranty

    Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care.
  • Page 18 Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, MN 55306 www.northerntool.com Made in Taiwan...

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