North Star M459382B.6 Owner's Manual

Gasoline stationary air compressor
Table of Contents

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Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This NorthStar® belt-driven compressor has a 2-stage 2-cylinder pump, an engine with cast iron cylinders for long
life, and a compact design rated for 175 maximum PSI. Its continuous-duty rating ensures long-lasting performance,
and its cast iron pump head ensures superior heat dissipation. Lift eyes are provided for lifting or tying down.
Read and understand this Owner's Manual completely before using and keep this manual for review. Failure to
properly set up, operate, and maintain this compressor in accordance to this manual could result in injury or death to
operator or bystanders.
WARNING: SPECIAL HAZARDS
 CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled.
 Injection Injury: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
 Flying Debris: High-pressure air stream can cause flying debris and possible surface damage.
 Electric shock: Operating equipment in wet conditions or near water can cause electric shock.
 Not For Breathing Air: NorthStar compressors are NOT designed, intended, or approved for supplying breathing air. No
compressed air should be used for breathing unless air is treated in accordance with applicable standards.
 Fire/Explosion: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in
the vicinity. Exceeding the maximum pressure for air tools or attachments could cause them to explode.
 Burns: Compressor pump, engine and discharge tubing are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See "Initial Set-Up" section for where
to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on capacity and viscosity
recommendations.
Check Pump Oil: Pump is shipped with oil. Check the pump oil level before starting. See "Preparing for Operation"
section of this Owner's Manual for capacity and viscosity.
Use Mechanical Lifting Equipment: Compressor is shipped on a pallet and is too heavy to handle manually. Use
proper lifting equipment for unloading and moving to installation site. Lifting eyes are provided.
Run Pump Unloaded for Break-in Period: Before initial use, open ball valve and run compressor for 20 minutes to
break in pump parts.
Follow Maintenance Schedule: Engine, pump, air filter, and tank require periodic inspection and servicing to keep
compressor functioning efficiently. See "Maintenance Schedule Summary" for frequency of servicing.
Owner's Manual
Gasoline Stationary Air Compressor
(For Outdoor Use only)

Equipment Protection Quick Facts

M459382B.6
ITEM NUMBER: 459382
SERIAL NUMBER: _____________
1

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Summary of Contents for North Star M459382B.6

  • Page 1: Equipment Protection Quick Facts

    M459382B.6 ITEM NUMBER: 459382 SERIAL NUMBER: _____________ Owner’s Manual Gasoline Stationary Air Compressor (For Outdoor Use only) Instructions for Installation/Set-up, Operation, Maintenance, & Storage This NorthStar® belt-driven compressor has a 2-stage 2-cylinder pump, an engine with cast iron cylinders for long life, and a compact design rated for 175 maximum PSI.
  • Page 2: Table Of Contents

    Table of Contents Equipment Protection Quick Facts ............................1 TABLE OF CONTENTS ..............................2 ABOUT YOUR AIR COMPRESSOR ..........................4 SPECIFICATIONS ................................ 5 COMPONENT IDENTIFICATION ..........................6 SAFETY ..................................7 Hazard Signal Word Definitions ............................7 SAFETY LABELING ..............................8 Safety Decal Locations .................................
  • Page 3 Drain Receiver Tank and Inspect Tank ..........................19 Check Drive Belt for Tension and Alignment........................19 Inspect & Clean Spark Arrestor (if Equipped) ........................20 Keep Compressor Clean ..............................20 TROUBLESHOOTING ..............................21 PARTS EXPLOSION- MODEL #459382- REV B.6 ....................22 PARTS LIST –...
  • Page 4: About Your Air Compressor

    About Your Air Compressor Thank you for purchasing a NorthStar air compressor! It Site Location. Intended for outdoor use only. is designed for long life, dependability, and top Personal Protection. Wear safety apparel during performance. operation, including safety glasses with side and top Intended Use.
  • Page 5: Specifications

    Specifications MODEL Model # 459382 FLOW OUTPUT Max. Pressure Rating 175 PSI Volume Rating @ 90 PSI 24.4 CFM Receiver Capacity 30 gal. ENGINE Engine Honda GX390 Engine Displacement (cc) 389 cc DIMENSIONS / COMPONENTS Length 41” Width 18” Height 40”...
  • Page 6: Component Identification

    Component Identification Engine Controls: Location of choke, engine speed Tank Drain Valve: Used to remove moisture from air and fuel valve. after compressor is shut off and air emptied from tank. Engine: NOT shipped with oil. Refer to engine Drain moisture daily after each use. Owner’s Manual for proper oil and capacity.
  • Page 7: Safety

    Safety Hazard Signal Word Definitions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER (red) indicates a hazardous situation, which if DANGER not avoided, will result in death or serious injury.
  • Page 8: Safety Labeling

    Safety Labeling Safety Decal Locations WARNING: ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels from NorthStar Product Support at 1-800-270-0810. On-Product Warning Labels Location Part numbers Description Air Compressor Instructions...
  • Page 9: Safety Decals

    Safety Decals To order replacement safety labels, call NorthStar Product Support at 1-800-270-0810.
  • Page 10: Initial Set-Up

    Initial Set-Up Step 1. Inspect & Unpack Airflow: The location should allow for adequate,  Upon receipt, inspect air compressor for missing or unobstructed airflow for cooling and combustion damaged parts. Verify that it is the air compressor you air. ordered.
  • Page 11: Step 3. Permanent Mounting

    Mounting on Service Vehicle Note: In frequently humid areas, moisture may form in the pump and produce sludge in the oil, causing parts If installing unit on a service vehicle you must: to wear out prematurely. Excessive moisture is likely Locate unit in an open-air environment, away ...
  • Page 12: Battery Connection

    WARNING: Battery hazards CAUTION: Battery connection hazard Batteries contain caustic acid, can emit explosive Be careful not to connect the battery in reverse polarity, gases, and can cause electric shock. Caution must be as this will short circuit the battery charging system. exercised when making connections to a battery to Since the engine has not yet been grounded to the avoid shock, contact with acid, and prevent any...
  • Page 13: Operation

    Operation Follow Safety Rules for Operation Ensure belt guards and covers are securely in  place. Before starting the compressor, review the safety rules WARNING: Entanglement hazard found below and throughout the manual. Do NOT operate with protective covers or guards WARNING removed.
  • Page 14: Check And Fill Gasoline Tank

    If gas is spilled on your skin or clothes,  CAUTION: Synthetic lubrication hazard change clothes and wash skin immediately. If you will be using a synthetic lubricant, all downstream piping material and system components must be 6. Store extra gas in a cool, dry place in a UL- compatible.
  • Page 15: Air Hose And Tool Use

    Starting engine. (See the Honda engine manual WARNING for more details.) NEVER over-pressurize the receiver tank or air tools a. Move fuel valve lever to the ON position. beyond nameplate capacity. Do not operate the unit at pressures, temperatures or rotational speeds in excess b.
  • Page 16: Using Compressor For Spraying

    3. Turn fuel valve lever to OFF position. WARNING: High pressure stream hazard 4. Drain air from the tank by releasing pressure. Never direct air stream at people or animals. A high- pressure stream produced by this compressor could Disconnect hoses and open the ball valve or pull pierce the skin and underlying tissues, leading to a the ring on the safety relief valve.
  • Page 17: Storage

    Storage Choose a storage location When you are finished using the compressor, you must: An appropriate storage location is: Make sure the compressor is shut down and all  Clean and dry tools are disconnected. (See “Shutdown” section.)  Away from sources of heat, open flames, sparks, Drain air receiver tank.
  • Page 18: Maintenance & Repair

    Maintenance & Repair WARNING: Maintenance hazards ALWAYS shut off the engine, disconnect the spark plug wire from spark plug and release air pressure from the receiver tank before cleaning, adjusting, or servicing the compressor. Make sure all guards and shields are replaced before re-starting. Maintenance Schedule Summary Item Frequency...
  • Page 19: Engine Maintenance

    Squirt soapy water around joints during  WARNING: Air tank hazards compressor operation and watch for bubbles. Failure to replace a rusted air receiver tank could result Developing bubbles indicate a leak is present. in tank rupture or explosion, which could cause substantial property damage, severe personal injury, or Tighten fittings if necessary.
  • Page 20: Inspect & Clean Spark Arrestor (If Equipped)

    Keep Compressor Clean 9. Attach the belt guard cover. Do not allow air intakes to become blocked. If dust or Inspect & Clean Spark Arrestor (if Equipped) debris accumulates in the compressor, clean the Equip engine with spark arrestor if machine will be used compressor with a damp cloth or soft bristle brush.
  • Page 21: Troubleshooting

    Troubleshooting This section provides a list of the more frequently encountered compressor malfunctions, their causes and corrective actions. Some corrective actions can be performed by the operator or maintenance personnel, and others may require assistance of a Service Center. Contact NorthStar at 1-800-270-0810 for service locations. PROBLEM POSSIBLE CAUSE Engine does not start.
  • Page 22: Parts Explosion- Model #459382- Rev B.6

    Parts Explosion- Model #459382- Rev B.6...
  • Page 23: Parts List - Model # 459382- Rev B.6

    Parts List – Model # 459382- Rev B.6 Ref# Part# Description 788222 Belt Guard Cover 788218 Belt Guard 788566 Belt, A70 788040 Manual Tube Bushing, H x1” w/ bolts 777790 788563 Sheave, 2AK56H 601092 Honda GX 390 777146 Grommet Ball Valve,3/4” NPT, F, Brass 35442 3/4”...
  • Page 24: Pump Explosion-Rev B.6

    Pump Explosion-Rev B.6...
  • Page 25: Pump Parts List- Rev B.6

    Pump Parts List- Rev B.6 Ref# Part# Description Kit # Cylinder head Allen bolt set Kit # 1 Allen bolt set 789375 Air filter * 789376 Filter element Cylinder head gasket Kit # 2 In.& ex. valve assembly Kit # 3 Valve seat gasket Kit # 2 Double head screw set...
  • Page 26: Pump Kits-Rev B.6

    Pump Kits-Rev B.6 Kit # 6 – Rod Kit– Part # 789382 Kit # 1 - Cylinder and Bolt Kit – Part # 789374 Ref# Description Kit Qty Ref# Description Kit Qty Cylinder head Allen bolt set Allen bolt set Kit # 7 –...
  • Page 27: Pneumatic Schematic

    Pneumatic Schematic SAFTEY RELIEF VALVE PUMP IDLE DOWN UNLOADER SAFTEY RELIEF VALVE 30 GALLON TANK...
  • Page 28: Appendix A: Lubricants And Compatibility

    Appendix A: Lubricants and Compatibility Alternate Lubricants. The following table lists materials that are suitable or not You may use a petroleum-based lubricant that is recommended for use with synthetic oil. As some oil premium quality, does not contain detergents, contains escapes into the compressed air, all components that only anti-rust, anti-oxidation, and anti-foam agents as come into contact with the air (i.e., piping, filters, hoses,...
  • Page 29: Limited Warranty

    Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care.
  • Page 30 Assembled by Northern Tool & Equipment Company, Inc. Burnsville, MN 55306 NorthernTool.com...

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