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WARNING
To avoid damage from the electronic fuel injection system, do not remove or install the
battery when the ignition switch is in the " ON " position.
The long-term storage of the vehicle could cause fuel and engine oil deterioration and
probably get into a non-start situation.
Service more frequently when operating in severe conditions such as dusty area, high
speed riding, frequent start and stop or extreme riding habit.
Make sure to keep away from any flammable materials such as dry grasses or leaves,
avoid them in contact with the exhaust pipe or muffler when parking the vehicle.

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Summary of Contents for KYMCO Super 8 50R

  • Page 1 WARNING To avoid damage from the electronic fuel injection system, do not remove or install the battery when the ignition switch is in the " ON " position. The long-term storage of the vehicle could cause fuel and engine oil deterioration and probably get into a non-start situation.
  • Page 2 This Owner's Manual contains important information on safety, operation and maintenance of KYMCO Super 8 50. Anyone who is going to ride should carefully read and understand the contents of this manual before riding. For personal safety, understand and follow all of the warnings contained in this Owner's Manual and the labels attached on vehicle.
  • Page 3: Identification Numbers Record

    Vehicle Identification Number (VIN) Record the Vehicle Identification , Engine Serial Number Number , in the blanks above for a reference Engine Serial Number (ESN) to assist you in ordering parts from the authorized KYMCO dealer or in case the vehicle is stolen.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION 1–SAFETY INTRODUCTION...1 SECTION 4–MAINTENANCE....24 Maintenance Schedule......24 Forward..........1 Engine Oil..........28 Scooter Safety.........2 Engine Oil Replacement......29 Accessories & Modifications.....4 Transmission Fluid Change ......30 Locations of Parts & Controls....5 Air Filter Element Change ......31 SECTION 2–CONTROLS & FEATURES..8 Throttle Operation........32 Spark Plug..........33 Ignition Switch.........8...
  • Page 5: Section 1-Safety Introduction

    Due to improvements or other changes, there may be slightly different from the vehicle. KYMCO reserves the right to make product and publication changes at any time without notice or obligation.
  • Page 6: Scooter Safety

    SCOOTER SAFETY Keep the vehicle in safe condition IMPORTANT SAFETY INFORMATION It will be used with pleasure for a longer time For safe riding, it's important to inspect the if you take responsibility for your safety and vehicle before every ride and perform all understand the challenges that you could recommended maintenance.
  • Page 7: Protective Clothing

    SCOOTER SAFETY PROTECTIVE CLOTHING The recommended riding gears: For your safety, always wear an approved ①Wear gloves scooter or scooter helmet, eyes protection, ②Clothes that fit properly boots, gloves, long pants, and a long-sleeve ③Always wear a helmet with eye protection shirt or jacket during a ride.
  • Page 8: Accessories & Modifications

    ACCESSORIES & MODIFICATION There is a large variety of accessories available to KYMCO vehicle owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories can lead to unsafe operation. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories;...
  • Page 9: Locations Of Parts & Controls

    LOCATION OF PARTS & CONTROLS Rear Brake Lever Front Left Turn Signal Light 3 Headlight Reflector Helmet Hook 6 Side Stand 7 Engine Number 8 Air Cleaner Rear Left Turn Signal Light Tail/Brake Light Fuel Filler Cap Luggage Box Seat NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 10 LOCATION OF PARTS & CONTROLS Right Turn Signal Light Muffler Oil Filler Cap/dipstick Center Stand Rear Passenger Foot Peg Vehicle Identification Number Right Turn Signal Light Front Brake Lever Electric Starter Button Ignition Switch Reflector NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 11 LOCATION OF PARTS & CONTROLS Right Rearview mirror Left Rearview mirror Right Turn Signal Light Left Turn Signal Light NOTE: Your scooter may differ slightly in appearance from the images in this manual.
  • Page 12: Section 2-Controls & Features

    SECTION 2 - CONTROLS&FEATURES IGNITION SWITCH Use the ignition key to operate the ignition switch, the steering lock and open the seat. “ ON ” Position: The ignition circuit is "ON" and engine can now be started. The key can not be removed from the ignition switch in this position.
  • Page 13: Instruments

    CONTROLS & FEATURES INSTRUMENTS MODE Button ADJ Button...
  • Page 14 EFI or electrical system. It needs mile. immediate inspection by the authorized Speedometer: Indicates the road speed KYMCO dealer. in km/h or MPH Backlight In ODO mode, press and hold the MODE Turn Signal Indicator Light: Flashes when button for more than 2 seconds. The either turn signal is being used.
  • Page 15 CONTROLS & FEATURES Ser vice display Reset: After you change the engine oil, you need to reset the Service display. Press MODE button to toggle between ODO mode, TRIP1/2 mode ,OIL mode and BELT mode. 2.Choose OIL mode or BELT mode, press MODE button and ADJ button at the same time for 2 seconds and the display will turns to 0.0,the service...
  • Page 16 CONTROLS & FEATURES Adjust clock The setting procedure: 1. Turn the ignition switch to the ON position. 2.Push the MODE button to toggle between ODO mode, TRIP1/2 mode, OIL mode and BELT mode. ▆ NOTE: The digital clock can be only adjusted in ODO mode.
  • Page 17: Passenger Foot Pegs

    CONTROLS & FEATURES Passenger foot pegs Your scooter is equipped with additional pegs for use when you are carrying a passenger. 1.To move the passenger pegs from the scooter's body, press the release button 2.When you are not carrying a passenger, press the pegs back into place.
  • Page 18: Right-Hand Handlebar Switch

    CONTROLS & FEATURES Right handlebar switch Starter button Press starter button and pull brake “ ” lever in the meantime to actuate the starter motor. Engine Stop Switch :At this position, engine is stopped and cannot be started; it requires switching ”position to start the engine.
  • Page 19: Left-Hand Handlebar Switch

    CONTROLS & FEATURES Left handlebar switch Tur n signal switch Push to signal other drivers for an intention to make a turn or change a lane. The turn signal light is blinking while the switch is pushed left or right. "...
  • Page 20: Fuel Recommendation

    CONTROLS & FEATURES Fuel Type and Octane Rating Fuel level inspection / Refilling When the fuel level gauge approaches "E" Use clean, fresh unleaded gasoline with an (indicating the tank is nearly empty), quickly ethanol volume content not more than 5% refill the fuel tank with the specified unleaded and an octane rating equal to or higher than gasoline.
  • Page 21: Seat

    CONTROLS & FEATURES Seat To unlock the seat Insert and rotate the key clockwise in the seat lock. When the Seat latch releases, lift up the seat. To lock the seat lower the seat and press down until it is secured by the latch.
  • Page 22: Helmet Holder And Hook

    CONTROLS & FEATURES Helmet Holder HOOK To use the helmet holders, open the seat and There is a front luggage hook on the scooter. hang the helmet on the holder hook , then lock the seat securely. WARNING Use the helmet holder only on parking. Maximum cargo weight: Do not ride with a helmet hanged on the HOOK FRONT....
  • Page 23: Suspension

    CONTROLS & FEATURES Suspension Each shock absorber assembly is equipped with a spring preload adjusting ring. Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring on each shock absorber assembly in direction (a).
  • Page 24: Section 3-Operation

    If you no brake fluid leakage. detect any problem, be sure to deal with it, or 4. Tires: have the KYMCO dealer to fix it. Check condition and inflation pressure. WARNING 5. Throttle: Improper maintenance of the motorcycle...
  • Page 25: Break-In

    OPERATION Break-in Avoid constant low speed Operate the engine at constant low speed The first 1600km (1000 miles) of riding is even of light load may cause the running very important to the life of usage. Proper part a fit-in problem. Be sure to start up the break-in operation during this period will engine gently during the break-in period.
  • Page 26: Starting The Engine

    OPERATION Star ting the engine Always follow the proper starting procedure described here and on the following pages. CAUTION To protect the catalytic converter in the engine's exhaust muffler, avoid idling too long and do not use leaded gasoline. CAUTION To prevent damage to the starter motor, do not operate the starter motor for more than 5 seconds at a time.
  • Page 27 OPERATION 3. Squeeze the left (rear) brake lever to connect electric power for ready to start engine . 4.Press the starter button with the throttle closed, releases it at once as the engine starts. 5.Keep the throttle closed while warming up the engine.
  • Page 28: Section 4-Maintenance

    It will also help reduce air pollution and involved in a crash, be sure to have the maximize fuel economy. KYMCO dealer inspect all major parts, even if you are able to make some repairs. To properly take care of the scooter, the...
  • Page 29 Maintenance should be performed according to the design standards and specifications by the authorized KYMCO dealer. Be serviced by the KYMCO dealer, unless you have the proper tools, service data and are technically qualified.
  • Page 30 MAINTENANCE FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST X 1000 km 11 REFER X 1000 mi PAGE ITEM NOTE MONTH * AIR CLEANER NOTE 2 SPARK PLUGS NOTE 4 * THROTTLE OPERATION * VALVE CLEARANCE * FUEL LINE CRANKCASE BREATHER NOTE 3 ENGINE OIL NOTE 7...
  • Page 31 MAINTENANCE FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST X 1000 km REFER X 1000 mi PAGE ITEM NOTE MONTH ** CLUTCH SHOE WEAR BRAKE FLUID NOTE 6 Replace at every 10000km,or every year BRAKE PAD WEAR BRAKE SYSTEM * BRAKE LIGHT SWITCH **...
  • Page 32: Engine Oil

    MAINTENANCE Engine oil Engine oil level inspection Engine oil recommendation Check the engine oil level each day before riding Use a high quality 4-stroke engine oil to ensure a your scooter. The level must be maintained between the upper and lower level marks on longer life.
  • Page 33: Engine Oil Replacement

    MAINTENANCE Engine oil replacement Start engine and keep idling for a few minutes. ● Engine oil quality is the major factor that affects Stop the engine and stand the scooter on level ● engine life. Change your scooter's engine oil ground by center stand.
  • Page 34: Transmission Fluid Change

    MAINTENANCE Transmission Gear Oil change 1. Stand the scooter by the center stand. 2. Remove the gear oil drain bolt ,and 3. Remove the gear oil filler bolt then slowly rotate the rear wheel to drain the gear oil off. 4.
  • Page 35: Air Filter Element Change

    KYMCO air cleaner element which is not of equivalent quality may cause premature engine wear or performance problems. Air cleaner is an important part of your scooter ,please go to a KYMCO dealer for air cleaner service.
  • Page 36: Throttle Operation

    2. Measure the throttle free play as shown at right. Throttle free play: 2.0 - 6.0 mm (0.08-0.24 in) 0. 08~0. 24in (2~6mm) NOTE: If your scooter's throttle free play requires adjustment, contact you KYMCO dealer for service.
  • Page 37: Spark Plug

    After cleaning, check to adjust the spark plug gap to specified limit by using a spark plug gap thickness gauge. The spark plug should be replaced periodically. Recommend to consult with the KYMCO dealer when choosing an alternative spark 0. 6~0. plug instead.
  • Page 38: Brake Fluid Level Inspection

    MAINTENANCE Brake fluid Brake fluid level inspection With the scooter in an upright position, check the front and rear fluid level. Change the brake fluid at the time specified in the maintenance schedule. The fluid level should be above the lower level .
  • Page 39: Brake Pad Inspection

    MAINTENANCE Brake Pad Inspection Inspect the thickness of brake pad to verify if there is enough lining to brake properly. If the wear indicated groove at the brake pad is no longer visible, this means that the b r a k e p a d i s w o r n a n d r e q u i r e s replacement.
  • Page 40: Brake Lever Free Play Inspection & Adjustment

    MAINTENANCE Brake lever free play inspection Brake pad inspection Inspect the brake pad and shoe thickness to & adjustment verify there is enough material for the brakes Before riding, inspect the rear brake lever to function properly. If the " Δ" mark on the free play and adjust it to the specified rear brake indicator aligns with the "Δ"...
  • Page 41: Battery

    Avoid any contact with skin, electrolyte is leaking to cause hard start or eyes or clothing and always shield your other electrical troubles, contact the KYMCO eyes when working near batteries. In case dealer immediately. of contact, administer the following FIRST AID.
  • Page 42: Fuse

    Fuse should be inserted according to this sticker. WARNING Fuse Specifications Never use a fuse of different rating. 10A*1 15A*1 7A*1 If the new fuse blows in a short time, consult the KYMCO dealer immediately. Good Blown...
  • Page 43: Tires

    MAINTENANCE Tires WARNING Tire pressure Insufficient tire pressure not only advances wear Fail to follow the instruction below may result but also affects the riding stability. Under- in an accident due to tire failure. The rider's inflated tires make turning not smooth and over- personal safety is dependent on the condition inflated tires decrease the contact area with the ground, which can lead to skid and loss of...
  • Page 44: Tires Inspection

    Ask the authorized KYMCO dealer, or a qualified tire shop to perform tire repair, replacement, and balancing due to the proper tools and experience are required.
  • Page 45: Clean The Vehicle

    MAINTENANCE Cleaning Washing your scooter 1.Rinse the scooter thoroughly with cool Clean your scooter regularly to protect water to remove any loose dirt. the surface finishes and inspect 2.Clean the scooter with a sponge or soft damage, wear, and oil, coolant or brake cloth using cool water.
  • Page 46: Crankcase Blow-By Drain

    MAINTENANCE Crankcase Blow-by Drain The air cleaner has a drain tube that is for draining the oil condensed fluid from the crankcase. When the fluid has accumulated to a certain amount in the transparent drain tube, remove , drain the fluid into a container, the clip and then reinstall in place.
  • Page 47: Storage

    MAINTENANCE Storage Removal from Storage Take necessary steps to be in good condition Remove cover from the vehicle ● for next use after long storage. Check the battery voltage or charge it if ● Perform any necessary periodic maintenance necessary, and then install it in the vehicle. ●...
  • Page 48: Emission Control

    EMISSION CONTROL Crankcase Emission Control System The scooter is equipped with a closed crankcase system. Blow-by gas is recycled into the combustion chamber via the intake system. This arrangement is to prevent blow-by gas from spreading to the atmosphere. Exhaust Emission Control System The exhaust emission from the scooter is controlled by combustion management, fuel delivery, ignition setting and exhaust system.
  • Page 49: Maintenance Record

    MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED&NOTES...
  • Page 50 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED&NOTES...
  • Page 51: Specifications

    Super 8 50 SPECIFICATIONS Dimensions Chassis Overall length ......2040 mm Tire size, front......120/70–14 Overall width......... 735 mm Tire size, rear......120/80–14 Overall height .......1100mm Brake (front) ........DISC Wheel base......... 1365mm Brake (rear) ........DRUM Seat height ........790 mm Electrical Dry weight........

This manual is also suitable for:

Super 8 50

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