Related Manuals for GAS GAS WILD HP 450-07
Summary of Contents for GAS GAS WILD HP 450-07
- Page 1 WILD HP 450-07 MANUAL DEL USUARIO USER MANUAL MANUEL D’ENTRETIEN LIBRETTO D’USO BETRIEBSANLEITUNG...
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Page 3: Presentation
GAS GAS thanks you for the trust you have placed in us. By choosing the new WILD H.P. 450 you have just entered the great GAS GAS family and, as a user of the number one off-road motorbike manufacturer, you deserve the distinguished treatment that we wish to offer to you both in our after-sale relationship and in the explanations that we provide in this manual Our WILD H.P. -
Page 4: General Warnings
GAS GAS Motos S.A. are constantly improving their vehicles so that death for the person using the vehicle, those in the proximity and those you may enjoy them more. -
Page 5: Table Of Contents
CONTENT - Presentation................3 Parking brake..............22 - General warnings..............4 Chain................22 - Contents................... 5 Throttle grip..............23 - Specifications................7 Lights................23 - Information about your safety........... 8 Tyres................23 - Important information..............10 Identification number............10 - Using the QUAD............... 24 - Component location..............12 Starting the engine............ - Page 6 - Regular maintenance and adjustments........34 Maintenance chart............34 Clutch lever adjustment..........38 Adjusting brake handle and pedal........35 Checking the brake fluid level........39 Level of rear brake fluid..........37 Checking the front and rear brake pads......37 Changing wheels............38 Swing arm shaft..............38 Adjusting and lubricating the chain guide.......38 Checking the coolant level..........
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Page 7: Specifications
SPECIFICATIONS ENGINE Displacement: 443 cc Type: Single-cylinder, 4-stroke with 4-valve cylinder head. Cooling system: Liquid. Bore x stroke: 95 x 62.6 mm. Injection system: Ignition: Integrated with injection system. Clutch: Hydraulic multi-disc . Gear box: 5 speeds and reverse. Transmission: Primary with gears, secondary with chain. -
Page 8: Information About Your Safety
SAFETY INFORMATION - Always perform the routine checks described in this manual before using the QUAD, to make sure it is in perfect operating condition, - Riding a QUAD is not like driving any other vehicle, especially The QUAD is not a toy: driving it can be dangerous. when cornering. - Page 9 - This vehicle has been designed to go through water no deeper than 35 cm. Do not use the vehicle in fast moving water; carefully read the instructions regarding this type of terrain. Take into account that braking efficiency is diminished when the brakes are wet. When coming out of the water, brake several times so that they dry more quickly by friction.
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Page 10: Important Information
IMPORTANT INFORMATION The vehicle leaves the factory with some elements not fitted, in order to make transportation easier. The dealer will make sure each element is correctly fitted and you will receive the QUAD ready for use. Thus, this paragraph is purely for your information. A carburettor-adjustment kit is included;... - Page 11 NOTE The vehicle's serial number is used to identify your machine. HOMOLOGATION PLATE Key identification number The vehicle has two pairs of keys. The first (C) is used for the steering lock while the second (D), and most important, is the ignition key The key identification number (C) appears where the keys are joined, and the key identification (D) is engraved on the key shaft itself.
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Page 12: Component Location
LOCATION OF COMPONENTS GAS GAS WILD HP 450 1- Clutch lever 8- Front brake lever 2- Light switch 9- Throttle control 3- Flash beam 10- Front guard 4- High beam switch 11- Brake pads 5- Ignition key 12- Fuel tank cap... - Page 13 15- Front guard 21- Swing arm 16- Throttle housing 22- Exhaust pipe 17- Seat 23- Front brake fluid tank 18- Front shock absorber 24- Brake pedal 19- Engine 25- Oil recovery tank 20- Shift pedal...
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Page 14: The Main Parts Of The Quad
LIGHTS THE MAIN PARTS OF THE QUAD NOTE IGNITION KEY The headlights and rear lights will only work when the ignition key is in the ON position. The ignition lock (A) is located on the front part of the handlebars. To turn the ignition ON, turn the key clockwise to the "ON"... -
Page 15: Emergency Lights
Indicators (F) are located in the lower part of the same left hand side grip. Note that pushing the switch to the right turns on the right indicator, and to the left to operate the left indicator. On the same group we will find the horn button (G). DISTRESS LIGHTS The button is located on the front part of the vehicle (F), in front of the handlebars. -
Page 16: Front Brake Handle
STEERING LOCK FRONT BRAKE LEVER As its name suggests, this mechanism allows us to lock the steering. The front brake lever (A) is located on the right side of the handlebars. Operate it to apply the front-wheel brakes. The handlebars should be turned fully to the left, then the key inserted in the lock (A). -
Page 17: Shift Pedal
SHIFT PEDAL SEAT The machine is fitted with a 5-speed gear box. The gearchange To remove the seat, pull the closing tab of the seat (A) and raise it. pedal (E) is on the left side of the engine and is used with the clutch Then pull in the same direction when shifting gear. -
Page 18: Front Guard
- Initial charge current = 0.1 – 0.5 Cn FRONT GUARD - Charge duration = 6 hours minimum / 24 hours maximum. 3.2. Constant power charge mode. The front guard juts out from the QUAD assembly. In case of a frontal - Maximum charge current = 0.1 Cn collision, the protection, attached directly to the frame, will absorb - Recommended charge time = 5 - 8 hours. -
Page 20: Checks To Make Before Starting The Machine
VERIFICATIONS TO BE MADE BEFORE STARTING THE VEHICLE WARNING Always inspect the QUAD before use, to ensure it is safe to operate without any danger. Always follow the inspection and maintenance procedures and programs described in this manual. Failure to inspect the machine increases the risk of accident or breakdown. -
Page 21: Fuel
To open the fuel tank cap, pull upwards on the tab and then insert one of the two red keys that came with the GAS GAS quad.. Rotate to the right and pull on the cap with the key still in place, as shown in the above image. -
Page 22: Cooling System
COOLING SYSTEM Check the cooling liquid level in the reservoir (A) with the cold engine (the liquid level will vary with engine temperature). The level is correct Radiator hose when it is between the two marks. If it falls below the lower mark, add antifreeze. -
Page 23: Throttle Grip
THROTTLE GRIP Recomended Minimum Check the throttle grip for correct operation. It must accelerate Rear 0,400 bar/ 40 Kpa 0,370 bar/ 37 Kpa 0,430 bar/ 43 Kpa smoothly and return to the idle position when released. If necessary, Front 0,450 - 0,500 bar/ 0,420 - 0,470 bar/ 0,480 - 0,530 bar/ service the grip and grease the moving parts so that it works correctly. -
Page 24: Using The Quad
USING THE QUAD WARNING WARNING - Always use the parking brake before you start the engine. QUAD might start move off unexpectedly if the brake is not on. This could Read the User's Manual carefully so as to become familiar with all lead to a loss of control or to a collision. -
Page 25: Changing Gears
NOTE CAUTION If the engine does not start, turn the key to the "OFF" position Release the throttle to change gear, otherwise the engine and and wait some seconds before trying again. These attempts transmission may be damaged. should be as short as possible, in order to preserve the battery charge 2.- As we have already explained, the clutch must be activated to engage the first gear from neutral, then press on the shift pedal,... -
Page 26: Stopping The Engine
WARNING Make sure the engine’s revs are low enough to change into a lower gear. If the revs are too high when changing into a lower gear, the wheels may stop spinning rapidly enough. This might lead to loss of control, with an accident or injury risk. It can also damage the engine and transmission. -
Page 27: Parking On Slopes
WARNING The kick-starter must NEVER be operated when the reverse gear is engaged. PARKING ON SLOPES WARNING Avoid parking on hills or inclined terrain, as the QUAD may move by itself, with corresponding risk of accident. If it is necessary to park on a hill, engage the first gear, apply the parking brake and block the front and rear wheels with rocks or other objects. -
Page 28: Driving The Quad. Practical Recommendations
DRIVING THE QUAD. Practical considerations WARNING Never carry a passenger. Carrying a passenger could lead to an BECOME FAMILIAR WITH YOUR QUAD accident with the consequent injury risk for the driver and/or passenger. The quadricycle is fitted with an emergency-stop system in case the This QUAD is destined for experienced riders, to be used in rider falls off, but it has not been designed to cope with passenger recreational activities. -
Page 29: How To Turn Your Quad
The parts and accessories added to this vehicle must be original 1.- Turning to the right. GAS GAS parts or equivalent parts designed for use on this QUAD, 2.- Turning to the left. and must be fitted and used according to the instructions. Fitting... -
Page 30: Uphill
If the vehicle starts to turn over towards the outside of the corner, While climbing a slope you discover that you have not correctly reduce speed, compensate with the steering or lean even more to calculated your ability to reach the top, turn the QUAD while you still the inside. -
Page 31: Going Across Shallow Water
When crossing the slope, keep your body inclined uphill. It might be an accident. Keep your feet firmly placed on the footrests at all times. necessary to correct direction on loose surfaces by turning the Avoid jumping over obstacles with the vehicle as this could lead to steering slightly uphill. -
Page 32: Tuning
To adjust the rebound, turn the knob (B) on TUNING the lower part of the shock absorber by hand. TUNING THE FRONT SUSPENSION There is a possible 22 “Clicks” (adjustments) in total. Formed of two trapezoidal arms with 2 multi-adjustable shock The rebound is normally set to 7 “Clicks”. -
Page 33: Tuning The Rear Suspension
TUNING THE REAR SUSPENSION Adjusting the compression The back suspension is composed of an aluminium alloy swing arm To adjust this turn the screw (B) on the canister with no welding. It is a progressive system using rods, with an adjustable shock absorber The maximum number of ‘clicks’... -
Page 34: Regular Maintenance And Adjustments
PERIODIC MAINTENANCE AND ADJUSTMENTS MAINTENANCE CHART The first revision must be performed by a specialised workshop at 500 km or after two fuel tanks. The following revisions must be made every 2000 km or three months. BEFORE USING THE Fuel tank level QUAD Front and rear brake fluid levels Brake lever and pedal play... -
Page 35: Adjusting Brake Handle And Pedal
Regular inspections, adjustments and regular lubrication keep the Tighten the adjustment bolt to obtain the optimal play. machine in the best possible conditions of safety and efficiency. If the clutch lever adjustment is at its limit, play must be adjusted by Safety is an obligation for the owner of the machine. - Page 36 It is possible that air might have entered the brake system. Purge the system in the following way: 10 mm When the brake pedal is in rest - Remove the brake position, there fluid reservoir cap (E) should be a play of to check the level.
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Page 37: Level Of Rear Brake Fluid
When the fluid level is too low, fill up: Recommended liquid - With a cross-tip screwdriver, unscrew the two screws on the recipient. Use D.O.T 3 or D.O.T 4 - Next, add liquid as required. - Put the screws back in place and make sure the reservoir is tightly secured. -
Page 38: Changing Wheels
- To adjust the axle nut, we will go to the rear end of the QUAD. - the procedure laid out The nut is located at the right of the swing arm. below: - Use the (F) spanner, which comes with your GAS GAS Quad to adjust the shaft. -
Page 39: Checking The Brake Fluid Level
- Go to the rear of the Chain lubrication is one of the operations that must be performed QUAD. There are four frequently. bolts (A) on the swing arm. How often do you need to lubricate the chain? - Unscrew the 4 screws. - Page 40 Anti-freeze liquid information the level of both containers. They are located together on the left side of the quad. To protect the cooling system aluminium parts (engine and radiator) from rust and corrosion, the use of corrosion and rust inhibitor chemicals in the coolant is essential.
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Page 41: The Air Filter
Changing the coolant the specified torque shown in the table. Replace seals with new ones. - The coolant should be changed periodically to ensure long engine life. - Wait for the engine to cool completely. Bolt torque (see tightening torque table) - Place the QUAD in a horizontal position. - Page 42 NOTE Do not twist the element when drying. 4. Submerge the filter in a container with degreasing liquid for cleaning filters. This liquid should clean (C). Air filter housing. the filter without (D). Inspection hose. damaging it. Cleaning process WARNING 5.
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Page 43: Spark Plug
NOTE The element must be damp but not dripping. - When the element does not drip anymore, put it in a bath of lubricant and grease. We may avoid the use of a bath and soak the filter in the same liquid, the result is the same. Apply special air filter oil to the element foam. - Page 44 NOTE Always use spark plugs recommended by GAS GAS. Consult the The spark plug is protected by a cap. dealers or a qualified mechanic to know which spark plug is better Keep this clean and dry.
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Page 45: Inspecting And Lubricating The Cables
INSPECTION AND LUBRICATION OF THE CABLES 1. Remove the bolts (A) on both sides of the vehicle. WARNING Inspect the cables regularly and replace them if damaged. When the outside protection is damaged, corrosion may occur. The cables may also be worn out or damaged. Control operation could be restricted, which may result in accidents and injuries. -
Page 46: Front Side Light
REAR LIGHTS 1. The rear side light uses two LED diodes instead of a bulb. The LED diodes cannot be replaced separately. 2. If the light is damaged it must be completely replaced. 3. To do this, detach the connector and remove the bolts (G). 4. -
Page 47: Gearbox
Indicators - To remove the bulb, press it against the spring, turn it ¼'5f anti- clockwise, extract and replace it with a new one. - Put the lens back in place and make sure the assembly is well secured. - Using a cross- tipped screwdriver, unscrew the screws (A), located on the... - Page 48 Oil level WARNING NOTE - To maintain the engine in perfect conditions, check the oil Engine oil is a health risk. Avoid any contact with this given that this level and change it regularly. could provoke irritation and, in the worst cases, skin cancer. - The engine oil increases in volume when it is hot.
- Page 49 WARNING draining the engine oil Using a filter with an incorrect design may cause engine malfunction. Use the genuine oil filter designed by GAS GAS or an equivalent for your QUAD. WARNING An error in the fitting of a new element may cause engine malfunction.
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Page 50: Idling Adjustment
11. Start the engine and allow it to run some minutes. Check for oil CLEANING, LUBRICATION AND STORAGE leaking from the filter cover. CLEANING 12. Check that the oil level is correct according to the oil level verification process. Frequently cleaning your vehicle will not serve only to improve its aspect, but also to improve its overall performance and to preserve IDLING REGULATION the duration of components. -
Page 51: Lubrication
Where to be most careful. Avoid applying high-pressure water to: LUBRICATION Brake calliper and brake pump piston below the fuel tank (if water Lubricate the points shown here, with either motor oil or regular enters the electric coil or in the spark plug hood, the quad will not grease, periodically or whenever the vehicle has been exposed to start and the wet parts must be dried out), Front and rear hubs;... -
Page 52: Storage
Use a spray STORAGE with a tube to lubricate If you need to keep the QUAD for a long period of time (we consider under that long is 60+ days) you must: pressure: - Clean the entire vehicle thoroughly. - Run the engine for about five minutes to warm the oil, shut it off and drain the transmission oil (See the section on transmission). -
Page 53: Instructions For Multifunction
GAS GAS MULTIFUNCTION INSTRUCTIONS Panel description The multifunction apparatus, which is waterproof, has 4-8 LED 1. RESET button indicators on both sides of a central indicator screen 2. 2nd row of indicators This central indicator screen, made of liquid crystal and with 3. - Page 54 Technical characteristics FUNCTIONS Symbol TECHNICAL CHARACTERISTICS INCREMENTS PRECISION Bar tachometer 500 -11,000 rpm 500 rpm Digital Tachometer 100 -19,900 rpm 100 rpm Gear change indicator 100 -19,900 rpm 100 rpm Maximum tachometer value 100 -19,900 rpm 100 rpm ± 1 % o ± 0 , 1 Speedometer 2.3 - 300 kmph (187.5 mph) 0.1 kmph or mph...
- Page 55 Functions TRIP: Journey counter RPM: Bar This appears in the second line of the screen. The TRIP function Tachometer with bar graph. The bar graph of the tachometer displays contains the vehicle’s accumulated mileage since the last RESET up to 11,000 rpm. operation ODO: Mileometer RPM: Digital Tachometer...
- Page 56 Operation of the buttons MODE BUTTON 1. Press the MODE button to switch from one function screen to another when the speed sensor detects no signal. 2. Press the MODE button to switch from one partial screen to another when the speed sensor detects a signal.
- Page 57 Multifunction and wheel circumference adjustment The configuration operations include the 112/24 hour clock, the gear change according to rpm indicator, the number of engine revolutions by signal, the wheel circumference and the units of measurement The configuration must be carried out step by step. The computer will return automatically to the main screen if no button is pressed in any adjustment screen for 75 seconds.
- Page 58 When cXXXX appears on screen, the c stands for circumference and is followed by four digits by default; the flashing digit is the one to be changed. Press the RESET button to increase the value of the flashing digit one by one; press the MODE button for 2 seconds to confirm the digit change and pass on to the following digit.
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Page 59: Table Of Tightening Torques
TIGHTENING TORQUE TABLE Tighten all of the bolts and nuts using the correct spanners. If not correctly tightened then this could result in machine damage or even an accident. Part name Assembly number Crankshaft bolts Cylinder nut Engine drain plug Kick pedal bolt Kick pedal nut Shift pedal bolt... -
Page 60: Diagram Of Tightening Torque Locations
TIGHTENING TORQUE SCHEMA The following is a diagram of the locations of the bolts numbered on the previous page. They are grouped by assembly. 1. Ass. Front wheel 6. Ass. Shift pedal 2. Ass. Front suspension 7. Ass. Rear suspension 3. -
Page 61: Fault Diagnosis
TROUBLE SHOOTING NOTE This is not an exhaustive list, it is meant simply as a rough guide to assist troubleshooting for some of the more common difficulties. FAULT CAUSE SOLUTION The starter motor does not work - The fuse for the starter relay is blown. - Remove the seat and change the fuse of the starter relay. - Page 62 FAULT CAUSE SOLUTION - Remove the seat and the fuel tank, clean the ECU pin Engine rotates but does not start - The ECU pin connector, generator or connector and treat it using a contact spray. coil oxidised or in bad condition. - Clean the petrol tank ventilation.
- Page 63 FAULT CAUSE SOLUTION - The quality or viscosity of the oil is - Empty the engine oil and fill with oil of the recommended High oil consumption insufficient. viscosity. - Ignition problems. - Go to a specialist workshop. Abnormal engine noise - Valve adjustment play.
- Page 64 FAULT CAUSE SOLUTION Gears don’t engage - The spring of the retro-selector is broken. - Go to a specialist workshop. - Cylinder change if broken. - Go to a specialist workshop. - Gear ratchet spring broken. - Go to a specialist workshop. Gears jump - Gear change fork damaged in the gears.
- Page 65 FAULT CAUSE SOLUTION Shock absorption too hard - Rotate the control on the upper part of the front and rear - Compression maladjusted. shock absorbers to the left. Remember to evenly adjust both front shock absorbers. For more details, see “suspension tuning”. - Verify tyre pressure.
- Page 66 FAULT CAUSE SOLUTION The handlebars vibrate - Handlebar bracket loose, steering shaft - Tighten the handlebar bracket and the steering shaft bolt bolt loose. to the correct tightening torques. The QUAD pulls to one side - Chassis twisted. - Go to a specialist workshop. - Steering incorrectly aligned.
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Page 67: Warranty Manual
Manufacturer’s guarantee regulations for GAS GAS Motos S.A. The Company GAS GAS Motos S.A. (hereafter referred to as GG) hereby guarantees the final purchaser of a vehicle manufactured by GG that both materials and workmanship are free from defects according to the maximum quality standards. Consequently, GG hereby warrants to the final purchaser (hereinafter referred to as the “purchaser”), subject to the conditions stated below, to remove any defects... - Page 68 Purchaser obligations. GG shall be entitled to refuse to accept warranty claims if and to the extent that: a) The purchaser has failed to subject the vehicle to any of the inspections and/or maintenance work prescribed in the operating manual or has exceeded the date stated for such inspections or maintenance work, also excluding from the warranty defects that appear before the prescribed date of such inspection or maintenance work not performed or performed after the prescribed date.
- Page 69 6.- When a used motorbike is sold by Gas Gas then the duration of the guarantee shall be one year from the delivery of the goods and the consumer cannot demand replacement of these goods.
- Page 70 Notes Notes...