Related Manuals for GAS GAS WILD HP 50
Summary of Contents for GAS GAS WILD HP 50
- Page 1 MANUAL DEL USUARIO MANUAL DEL USUARIO SERVICE MANUAL SERVICE MANUAL MANUEL D’ENTRETIEN MANUEL D’ENTRETIEN LIBRETTO D´USO LIBRETTO D´USO...
- Page 3 USER MANUAL USER MANUAL...
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Page 5: Presentation
GAS GAS thank you for the trust you have placed in us. By choosing the new WILD H.P. 50 you have just joined the great GAS GAS family and, as a user of the number one off-road Quad, you deserve the distinguished treatment we would like to offer you both in our after sales service as well as in the explanations given in this manual. -
Page 6: Common Warnings
GAS GAS Motos S.A. is constantly the technicians responsible for its inspection and repair. -
Page 7: Table Of Contents
CONTENTS - Presentation ................3 - Verifications to be made before starting the machine ..20 - Common warnings ..............4 Front and rear tanks ........... 20 - Content ..................5 Fuel ................21 - Specifications ................7 Oil Tank ............... 22 - Information about your safety .......... - Page 8 - Periodic maintenance and adjustment ......... 31 Maintenance chart ..........31 Brake lever and pedal adjustment ........ 32 Checking the brake liquid level ........33 Checking the front and rear brake pads ...... 34 Changing the wheels ........... 35 Swing arm shaft ..........35 Adjusting and lubricating the chain ......
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Page 9: Specifications
SPECIFICATIONS ENGINE Type Two-stroke single cylinder, direct crankcase reed valve admission Cylinder size: 49 cc Cooling system: Liquid cooled Bore x stroke: 37.4 x 41 mm Carburettor: Dell'Orto PHVA 12 Ignition: Electromagnetic flywheel Clutch: Dry automatic centrifugal clutch Gearbox: Automatic regulator Transmission: Primary by gears, secondary by chain fitted with retainers Power:... -
Page 10: Information About Your Safety
SAFETY INFORMATION - Always perform the routine checks described in this manual before using the QUAD, to make sure it is in perfect operating condition, THE QUAD is not a toy: driving it can be dangerous. - Riding a QUAD is not like driving any other vehicle, especially when cornering. - Page 11 - This vehicle has been designed to go through water deeper than of 35 cm. Do not use the vehicle in fast moving water; carefully read the instructions regarding this type of terrain. Take into account that braking efficiency is diminished when the brakes are wet.
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Page 12: Important Information
IMPORTANT INFORMATION The vehicle leaves the factory with some elements not fitted, in order to make transportation easier. The dealer will make sure each element is correctly fitted and you will receive the QUAD ready for use. Thus, this paragraph is purely for your information. A carburettor-adjustment kit is included;... -
Page 13: Identification Number
NOTE The vehicle's serial number is used to identify your machine. Q. A. PLATE Key identification number The quad has two pairs of keys. The first and most important (C) is the ignition key, and the second (D) is used for the fuel tank and seat. -
Page 14: Location Of Components
LOCATION OF COMPONENTS GAS GAS WILD H.P. 50 1 - Light burst button 8 - Front brake lever 2 - Light switch 9 - Throttle control 3 - Full beam button 10 - Front guard 4 - Starter button 11 - Brake pads... - Page 15 15 - Front headlight casing 21 - Swing arm 16 - Fuel cut-off 22 - Exhaust pipe 17 - Seat 23 - Front brake fluid 18 - Front shock absorber 24 - Brake pedal 19 - Spark plug 25 - Exhaust 20 - Kick-start pedal...
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Page 16: The Main Parts Of The Quad
PRINCIPAL PARTS OF THE QUAD LIGHTS IGNITION KEY NOTE The headlight and the rear light can only be switched on when the engine is on. The key (A) is located in the front section of the handle bar. To turn the ignition ON, turn the key clockwise to the "ON"... -
Page 17: Emergency Lights
Indicators (F) are located in the lower part of the same left hand side grip. Note that pushing the switch to the right turns on the right indicator, and to the left to operate the left indicator. The button for the horn is located in the same area (G). HAZARD LIGHTS The hazard lights are operated by a button (H), located on the front part of the QUAD, in front of the handlebars. -
Page 18: Front Brake Lever
FRONT BRAKE LEVER EMERGENCY STOP The front brake lever (A) is located on the right side of the handlebars. The QUAD is fitted with an emergency stop system. This prevents Use the lever to apply the front wheel brakes. the vehicle from continuing out of control in case the rider should fall off. -
Page 19: Starter
We recommend that the cable is attached to a strong point, so that To use this, pull on the lever (F) upwards, and without operating the it is not accidentally released. (E.g. The cable may be attached to throttle control, start the engine. Note that the engine will start after trousers, jacket, ... -
Page 20: Seat
Turn the key clockwise, and then insert your hand between the seat and the chassis at the rear of the seat. The seat will lift easily. NOTE When putting the seat back in the normal position, ensure it is secured. When the lever (A) is in the centre position (open) then fuel flows to the carburettor. -
Page 21: Rear Guard
REAR GUARD protect feet and legs from the wheels in case of a loss of balance or if feet slip from the footrests. Width is provided for freedom of As with the front guard, the rear guard (D) also protrudes from the movement. -
Page 22: Verifications To Be Made Before Starting The Machine
CHECKS TO MAKE BEFORE STARTING THE MACHINE WARNING Always inspect the QUAD before use, to ensure it is safe to operate without any danger. Always follow the inspection and maintenance procedures and programs described in this manual. Failure to inspect the machine increases the risk of accident or breakdown. -
Page 23: Fuel
If the brakes do not provide adequate braking power, check the brake pads for wear. FUEL Recommended fuel: Unleaded 95/98 The GAS GAS WILD H.P. 50 has a 2-stroke engine that requires a mix of petrol and oil. Fuel tank capacity: 18 litres Reserve: 1.2 litres... -
Page 24: Oil Tank
Mixing oil in the engine THE COOLING SYSTEM The oil must be mixed with petrol in order to lubricate the piston, Radiator tubes cylinder, camshaft, sockets and ball bearings. Check the radiator hoses for cracks or deterioration, and connections Recommended oil: for leaks. -
Page 25: Chain
The level is correct when it is between the two marks. If it falls below the lower mark, add antifreeze. Change the coolant every two years. WARNING NOTE The use of inadequate tyres or riding the vehicle with incorrect or The liquid must be between the two marks, not above the upper unequal tyre pressures may lead to loss of control, with the subsequent mark or below the lower. -
Page 26: Using The Quad
If the tyre wears out at the edges, the tyre is a little flat. USE OF YOUR QUAD The tyre must be worn out equally over its surface. WARNING Read the User's Manual carefully so as to become familiar with all of the controls. -
Page 27: Starting The Vehicle
5 - If the engine is WARNING cold then pull on the choke button - Always use the parking brake before you start the engine. The (F). QUAD could move unexpectedly if the brake is not applied. This could lead to a loss of control or to a collision. - Remember to release the parking brake before moving off. -
Page 28: Running-In The Engine
3 - Use the During the subsequent 10 hours (10-20), it is advisable not to use parking brake (B) the engine at full throttle during long periods. to park the vehicle. PARKING ON A SLOPE WARNING Avoid parking on hills or inclined terrain, as the QUAD may move out of control, with a corresponding accident risk. -
Page 29: Driving Your Quad. Practical Recommendations
DRIVING THE QUAD. PRACTICAL ADVICE. WARNING Never carry passengers. The large seat is designed so that the rider GETTING TO KNOW YOUR QUAD may alter their position as required while driving. This is not designed to carry passengers. Transporting a passenger This QUAD is destined for experienced riders, to be used in on this QUAD considerably reduces the possibilities to balance and recreational activities. -
Page 30: How To Turn Your Quad
Do not modify this QUAD by fitting or using inadequate accessories. The parts and accessories added to this vehicle must be original GAS GAS parts or equivalent parts designed for use on this QUAD, and must be fitted and used according to the instructions. Fitting 1 - Turning to the right. -
Page 31: Uphill
If the vehicle starts to turn over towards the outside of the corner, While climbing a slope you discover that you have not correctly reduce speed, compensate with the steering or lean even more to calculated your ability to reach the top, turn the QUAD while you still the inside. -
Page 32: Crossing Shallow Waters
on flat ground. Avoid slippery sections and rough terrain that may DRIVING ON ROUGH GROUND cause you to lose balance. When crossing the slope, keep your body inclined uphill. It might be Take precautions when riding on rough terrain. Beware of any necessary to correct direction on loose surfaces by turning the obstacle that may damage or destabilise the QUAD or even cause steering slightly uphill. -
Page 33: Periodic Maintenance And Adjustment
REGULAR MAINTENANCE AND ADJUSTMENTS MAINTENANCE CHART The first revision must be performed by a specialised workshop at 500 km or after two fuel tanks. Successive services should be made every 2,000 km or every three months. BEFORE USING THE Fuel level QUAD Brake fluid reservoir levels (front and back). -
Page 34: Brake Lever And Pedal Adjustment
Regular inspections, adjustments and regular lubrication keep the ADJUSTMENT OF THE BRAKE LEVER AND PEDAL machine in the best possible conditions of safety and efficiency. Safety is the responsibility of the owner of the machine. The most Disc and disc pad wear is automatically compensated for and has important points related to inspections, adjustments and lubrication no effect on the brake lever or pedal action. -
Page 35: Checking The Brake Liquid Level
It is possible that air might have entered the brake system. Purge When the brake pedal the system in the following way: is in rest position, there should be a play - Remove the brake of 10 mm. If not, then fluid reservoir cap (E) adjust this. -
Page 36: Checking The Front And Rear Brake Pads
When the brake fluid level is very low, top up: - Next make sure that the fluid container is well closed, put the seat - With a cross-tip screwdriver, unscrew the two screws on the back and lock it in place using the key. Ensure that the seat is recipient. -
Page 37: Changing The Wheels
NOTE Do not skip checking the brake pads, if the thickness is not checked they could cause damage to the brake calliper. When the thickness of the pads are considerably reduced, visit a specialist and have the pads changed. CHANGING THE WHEELS We must change the wheels when they are worn out or after a puncture. -
Page 38: Checking The Coolant Level
- Go to the rear of the Chain lubrication is one of the operations that must be performed QUAD. There are four frequently. bolts (A) on the swing arm. When? - Unscrew the 4 screws. - After riding on wet ground. - When the chain appears dry. - Page 39 Anti-freeze liquid information They are located together on the left side of the quad. To protect the cooling system aluminium parts (engine and radiator) from rust and corrosion, the use of corrosion and rust inhibitor chemicals in the coolant is essential. If coolant containing corrosion and rust inhibitor chemicals is not used, over a period of time, the radiator will rust.
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Page 40: Air Filter
Changing the coolant - Install the water pump cover drain plug with the specified torque shown in the table. Replace all seals with new ones. The coolant should be changed periodically to ensure long engine life. Water pump plug: - Wait for the engine to cool completely. 9 Nm / 0.9 Kgf - Put the QUAD in a horizontal position. - Page 41 Cleaning process NOTE Do not twist the element when draining. Use an engine filter cleaning kit. This consists of two components: a grease cleaning liquid and a special oil for impregnating the filter. 5 - Put the filter in a container with some WARNING de-greasing liquid.
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Page 42: Spark Plug Maintenance
NOTE The element should be damp but not dripping. The plug must be periodically - Once it has stopped dripping, place it in a bath of the special oil. removed to check We may avoid the use of a bath and soak the filter in the same liquid, the gap and the the result is the same. -
Page 43: Adjusting The Engine Idle
- Remove the spark plug to see if it is full of carbon and dirt. - Finish the adjustment of the spark plug using the spark plug wrench - Use a wire brush to clean off the carbon then use a little petrol to but without tightening excessively. -
Page 44: Inspection And Lubrication Of Cables
INSPECTION AND LUBRICATION OF THE CABLES (A) Allen bolts WARNING Inspect the cables regularly and replace them if damaged. When the outside protection is damaged, corrosion may occur. The cables may start to peel or be damaged. Control operation could be restricted, which may result in accidents and injuries. - Page 45 3 - Unscrew the bolts that hold the light from below, they must be Rear lights engaged to operate them. WARNING The bulb is hot when lit and immediately after turning off the lights. Wait for the bulb to cool down before touching or removing it. It can burn or could cause a fire if it comes in contact with flammable material.
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Page 46: Transmission
Indicators Checking the oil level - If the QUAD has been used, then wait some minutes. - To remove the bulb, press it against the spring, turn it anti-clockwise, - Unscrew the oil rod (A). extract and replace it with a new one. - The oil level should be between the maximum and the minimum. -
Page 47: Cleaning, Lubrication And Storage
NOTE CLEANING, LUBRICATION AND STORAGE In order to reach the correct engine oil temperature for measurement of the level, the engine must be allowed to CLEANING completely cool, then heat it once more during some minutes to the normal operation temperature. Frequently cleaning your vehicle will not serve only to improve its aspect, but also to improve its overall performance and to preserve - Stop the engine and place a recipient under the engine. -
Page 48: Lubrication
Where to be most careful. Avoid applying high-pressure water LUBRICATION Lubricate the points shown here, with either engine oil or regular Brake callipers and brake pump piston below the fuel tank (if water grease, periodically or whenever the vehicle has been exposed to enters the electric coil or in the spark plug hood, the quad will not wet conditions, and especially after using a high-pressure spray start and the wet parts must be dried out), Front and rear hubs,... -
Page 49: Storage
Use a spray STORAGE with a tube to lubricate If you need to keep the QUAD for a long period of time (we consider under that long is 60+ days) you must: pressure: - Clean the entire vehicle thoroughly. - Run the engine for about five minutes to warm the oil, shut it off and drain the transmission oil (See the section on transmission). -
Page 50: The Multifunction Instrument Panel
can be useful to coordinate times (ex: in competition). THE MULTIFUNCTION INSTRUMENT PANEL Chronometer The multi-function display has two buttons, a mode button and a To use the chronometer, press Reset to put it to zero. Counting reset button for certain functions. begins immediately. -
Page 51: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE NOTE: This is not an exhaustive list, it is meant simply as a rough guide to assist troubleshooting for some of the more common difficulties. CAUSE SOLUTION FAULT The engine does not rotate - Crankshaft locked. - Go to a specialist workshop. - Cylinder/ piston/ crankpin journal seizure. - Page 52 FAULT CAUSE SOLUTION The engine does not run - Dirty, broken or wet spark plug. - Check the condition of the spark plug and clean, adjust smoothly or replace it accordingly. - Spark plug hood or cable problem. - Check the condition of the spark plug hood, if it is deteriorated, change it.
- Page 53 FAULT CAUSE SOLUTION White fumes from the exhaust - Petrol valve cable maladjusted. - Go to a specialist workshop. Brown fumes from the exhaust - Air filter obstruction. - Clean or change the air filter. Go to a specialist workshop. - Main jet too high.
- Page 54 FAULT CAUSE SOLUTION Handlebar vibrates - Check front wheel convergence and divergence. Centre - Wheels not aligned, due perhaps to a the swing arm shaft. fall. - Tighten the handlebar bracket and the steering shaft bolt - Handlebar bracket loose, steering shaft to the correct tightening torques.
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Page 55: Warranty Manual
Warranty terms of the manufacturer GASGAS Motos, S.A. The company GAS GAS MOTOS, S.A. (hereafter referred to as “GG”), with this present document guarantees the consumer, the purchaser of a vehicle manufactured by GG, that both the materials and the manufacturing are free of defects in accordance with the highest standards of quality. - Page 56 Obligation of the purchaser GG will have the right to reject any claims under Warranty in the event that: a) The purchaser has failed to submit the vehicle to any of the inspections and/or maintenance work required in the Users’ Manual, or has exceeded the date set for such inspections or maintenance work.
- Page 57 6.- In the case of used motorcycles sold by Gas Gas the Warranty Period will be one year from date of delivery of the goods.
- Page 60 RECOMIENDA EL USO DE ACEITE: RECOMMENDS THE USE OF OIL: RECOMMANDE L’USAGE DE L’HUILE: CONSIGLIA L’USO D’OLIO: FEBRERO / FEBRUARY / FÉVRIER / FEBBRAIO 2005 C/ UNICEF nº 17 · Poligon Industrial Torremirona · 17190 Salt (Girona) SPAIN · Tel: +34 902 47 62 54 Fax: +34 902 47 61 60 E-mail: officegg @ gasgasmotos.es / partsgg @ gasgasmotos.es...