Club Car CARRYALL 1500 Owner's Manual page 52

Gearcase Lubrication
operation. The magnetic drain plug is included in the design to collect the metal particles generated from the gear
break in process. This is an established process and is not detrimental to gear service life.
Front differential:
Clean and install the drain plug (2) and washer before filling the front differential with new lubricant (Figure 37). Tighten
the drain plug to 108 in·lb (12 N·m). Use a funnel when filling the front differential through the lubricant level indicator
hole (1). See Periodic Lubrication Schedule on page 41. Tighten the level indicator plug to 120 in·lb (14 N·m).
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2
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Figure 37 Front Differential Lubrication Level
Transmission:
Clean and install the drain plug (2) before filling the transmission with new lubricant (Figure 38). Tighten the drain
plug to 96 in·lb (11 N·m). Remove the fill plug from the top of the transmission case and use a funnel to fill the
transmission with lubricant. See Periodic Lubrication Schedule on page 41. Apply Loctite 567 to the threads of
the fill plug and tighten to 21 ft·lb (28 N·m).
Check the level of lubricant at the level indicator plug (1). Apply Loctite 567 to the threads of the level indicator plug
and tighten to 21 ft·lb (28 N·m).
Rear differential:
Clean and install the drain plug (2) and washer before filling the rear differential with new lubricant (Figure 39). The fill
hole should not be used as a level indicator hole. Fill by volume. Tighten the drain plug to 96 in·lb (10.8 N·m). Use a
funnel to fill the differential through the fill hole (1). See Periodic Lubrication Schedule on page 41. Apply Loctite
567 to the threads of the fill plug and tighten to 21 ft·lb (28 N·m).
Page 50 CARRYALL 1500/1700 and XRT 1550/1550 SE All-Wheel Drive Owner's Manual
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Figure 38 Transmission Lubrication Level
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