Napoleon GDS25N Installation And Operating Instructions Manual
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Napoleon GDS25N Installation And Operating Instructions Manual

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Download this manual See also: Installation Instructions and Operating Manual
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.88, CSA 2.33 FOR VENTED GAS FIREPLACE HEATERS.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed as an OEM
installation in manufactured home (USA only) or
mobile home and must be installed in accordance
with the manufacturer's instructions and the
Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, in the United
States or the Standard for Installation in Mobile
Homes, CAN/CSA Z240 MH, in Canada.
This appliance is only for use with the type(s) of
gas indicated on the rating plate. A conversion kit
is supplied with the appliance.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
GDS25N

NATURAL GAS

GDS25P
WARNING
!
PROPANE
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
1.28A
W415-0547 / G / 12.15.10
1

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  • Page 1: Safety Information

    INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.88, CSA 2.33 FOR VENTED GAS FIREPLACE HEATERS. CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. GDS25N SAFETY INFORMATION NATURAL GAS WARNING If the information in these instructions GDS25P are not followed exactly, a fi...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS SPECIAL VENT INSTALLATIONS 3.2.1 PERISCOPE TERMINATION 3.2.2 CORNER TERMINATION VENT TERMINAL CLEARANCES DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION VERTICAL TERMINATION VERTICAL THROUGH EXISTING CHIMNEY INSTALLATION WALL AND CEILING PROTECTION...

  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW Cast, see “CAST FRONT INSTALLATION AND REMOVAL” section. On/Off, see “SWITCH FUNCTIONS” section. Door, see “GLASS DOOR INSTALLATION AND REMOVAL” section. Blower, see “OPTIONAL BLOWER Rating plate, see “RATING INSTALLATION” PLATE INFORMATION” section. section. W415-0547 / G / 12.15.10...

  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...

  • Page 5: Dimensions

    DIMENSIONS " 7" DIA. 4" DIA. " " " " GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION.

  • Page 6: General Information

    The installation must conform with local codes or, in We suggest that our gas absence of local codes, the National Gas and Propane hearth products be installed Installation Code CSA B149.1 in Canada, or the National and serviced by professionals Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

  • Page 7: Rating Plate Information

    LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A. LES MAISONS MANUFACTURE MODEL MODEL MODE MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG) MANIFOLD PRESSURE: 10 INCHES W.C.(LP) PRESSION AU COLLECTEUR: 3.5" D'UNE GDS25N GDS25P GDS2 PRESSION AU COLLECTEUR: 10" D'UNE COLONNE D'EAU(GN) COLONNE D'EAU (P) 0-2000ft 2000-4500ft...

  • Page 8: Venting

    3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES.
  • Page 9 For optimum fl ame appearance and appliance operation, keep the vent length and number of elbows to a minimum. It is recommended that all horizontal runs have a minimum 1/4” rise per foot. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

  • Page 10: Special Vent Installations

    SPECIAL VENT INSTALLATIONS 3.2.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum of 12” above grade. The maximum allowable vent length is 10’.

  • Page 11: Vent Terminal Clearances

    VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS ††* = 3 feet = 2 x ACTUAL feet INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” Δ 9” Δ Clearance to windows or doors that open. 12” * 12”...

  • Page 12: Definitions

    DEFINITIONS For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet - combined horizontal vent lengths in feet - offset factor: .03 (total degrees of offset - 135°*) in feet - combined vertical vent lengths in feet...

  • Page 13: Horizontal Termination

    HORIZONTAL TERMINATION ) < (V See graph to determine the required vertical Simple venting confi guration (only one 45° and 90° rise V for the required horizontal run H elbow) REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
  • Page 14 ) > (V See graph to determine the required vertical Simple venting confi guration (only one 45° and 90° rise V for the required horizontal run H elbow) 147” REQUIRED VERTICAL RISE IN INCHES V 57” 12.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...

  • Page 15: Vertical Termination

    VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45°...
  • Page 16 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45°...

  • Page 17: Vertical Through Existing Chimney

    VERTICAL THROUGH EXISTING CHIMNEY This appliance is designed to be attached to a 3” co-linear aluminum fl ex vent system running the full length of a masonry chimney. The fl ex liner accommodates any contours of a masonry chimney, however, it is necessary to keep the fl exible liner as straight as possible. The inlet air collar of the termination cap must be connected to the air intake pipe.

  • Page 18: Installation

    4.0 INSTALLATION WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC.

  • Page 19: Horizontal Installation

    4.1.1 HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as VENT...

  • Page 20: Horizontal Air Terminal Installation

    HORIZONTAL AIR TERMINAL INSTALLATION WARNING TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.

  • Page 21: Vertical Air Terminal Installation

    VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

  • Page 22: Appliance Vent Connection

    APPLIANCE VENT CONNECTION NOTE: Ensure that the sealant is not visible on the exterior pipes once installation is completed. An optional decorative black band is available for this use. (Standard with a GD175 and GD176 kit). In the event that the venting must be disassembled, care must be taken to reseal the venting.

  • Page 23: Mobile Home

    MOBILE HOME This appliance is certifi ed to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada.

  • Page 24: Minimum Clearance To Combustibles

    MINIMUM CLEARANCE TO COMBUSTIBLES WARNING MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD COULD RESULT. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS (I.E. STEEL STUDS, CEMENT BOARD, ETC.). NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

  • Page 25: Minimum Mantel Or Shelf Clearances

    MINIMUM MANTEL OR SHELF CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVER- HEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, HEARTH, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED.

  • Page 26: Finishing

    5.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS REMOVED, CRACKED, BROKEN OR SCRATCHED. 72.4 CAST FRONT INSTALLATION AND REMOVAL WARNING GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. Lift the top cast piece off of the appliance.

  • Page 27: Glass Door Installation And Removal

    GLASS DOOR INSTALLATION AND REMOVAL WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. Lift the top cast piece off of the appliance. Pull handle and rotate 90°. Slide the door straight up to remove. LATCHES Follow the above steps in reverse in order to reinstall the door.

  • Page 28: Log Placement

    LOG PLACEMENT WARNING LOGS MUST BE PLACED IN THE EXACT LOCATION IN APPLIANCE. DO NOT CHANGE FROM THE PROPER LOG POSITIONS. APPLIANCE MAY NOT FUNCTION PROPERLY. THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE. It is not necessary to remove the cast front, however, this will make for a more simple log installation. In order to assemble the log set, the glass door must be removed, see “CAST FRONT / GLASS DOOR INSTALLATION AND REMOVAL”...

  • Page 29: Switch Functions

    SWITCH FUNCTIONS MAIN ACCENT BURNER LIGHT SWITCH SWITCH CONTROL LOGO PLACEMENT Remove the backing from the logo and position onto the control door as shown. 1/2” LOGO 1/2” W415-0547 / G / 12.15.10...

  • Page 30: Optional Blower Installation

    6.0 OPTIONAL BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

  • Page 31: Wiring Diagram

    7.0 WIRING DIAGRAM WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPEN OR REMOVED. The on/off switch is located on the back of the GDS25 at the top right corner. For ease of accessibility, an op- tional remote wall switch or millivolt thermostat may be installed in a convenient location.

  • Page 32: Operation

    8.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 33: Adjustment

    9.0 ADJUSTMENT RESTRICTING VERTICAL VENTS Vertical installations may display a very active fl ame. Loosen the two screws and slide the restrictor plate blocking the exhaust path. This reduces the velocity of the exhaust gases, slowing down the fl ame pattern and creating a more traditional fl...

  • Page 34: Maintenance

    10.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

  • Page 35: Pilot Injector And Orifice Replacement

    10.2 PILOT INJECTOR AND ORIFICE REPLACEMENT WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPEN OR REMOVED. This must be carried out by an AUTHORIZED REPRESENTATIVE OF WOLF STEEL LTD.

  • Page 36: Replacement Parts

    11.0 REPLACEMENT PARTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor. FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.
  • Page 37 TERMINAL KITS PART NO. DESCRIPTION GD-175 WALL TERMINAL KIT BM6790 90° ELBOW - 7” DIAMETER GD-222 TERMINAL ASSEMBLY BM67ADJ 30” TO 53” ADJUSTABLE PIPE - 7” DIA W010-1313 FIRESTOP SPACER W585-0267 TOP VENT SHIELD W020-0032 HARDWARE BM3730 BLACK TRIM COLLAR BM6724 24”...
  • Page 38 ROOF TERMINAL KITS PART NO. DESCRIPTION GD-110 - 1/12 TO 7/12 PITCH W670-0006 AIR TERMINAL W490-0073 4/7 INNER / OUTER SLEEVE W010-0567 ROOF SUPPORT W170-0063 STORM COLLAR W263-0054 ROOF FLASHING GD-111 - 8/12 TO 12/12 PITCH W670-0006 AIR TERMINAL W490-0073 4/7 INNER / OUTER SLEEVE W010-0567 ROOF SUPPORT...
  • Page 39 W415-0547 / G / 12.15.10...

  • Page 40: Troubleshooting

    12.0 TROUBLESHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
  • Page 41 SYMPTOM PROBLEM TEST SOLUTION Continues to Short or loose Verify all connections. Verify the connections from the pilot spark and pilot connection in sensor assembly are tight; also verify these connections are not lights, but main rod. grounding out to any metal. burner will not Verify the TH wires are connected to the valve.

  • Page 42: Warranty

    13.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. The complete appliance is again thoroughly inspected by a qualifi...

  • Page 43: Service History

    14.0 SERVICE HISTORY 43.1 W415-0547 / G / 12.15.10...
  • Page 44 15.0 NOTES 44.1 W415-0547 / G / 12.15.10...

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