Schwank supraSchwank – 40 SERIES Installation And Owner's Manual

High efficiency combined intensity gas fired infra-red heaters

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INSTALLATION /
OWNER'S
MANUAL
supraSchwank – 40
primoSchwank – 40
FOR YOUR SAFETY:
Do not store or use gasoline or other flam-
mable vapours and liquids in the vicinity
of this or any other appliance.
If you smell Gas:
>Extinguish any open flames
>Don't touch electrical switches
>Call your Gas supplier immediately
SCHWANK GAS FIRED
INFRA RED HEATERS
SERIES
HIGH EFFICIENCY
COMBINED INTENSITY
FOR YOUR SAFETY
If you smell gas:
1) Open windows
2) Don't touch electrical switches
3) Extinguish any open flame
Immediately call your gas supplier
FIELD CONVERTIBILITY:
"The conversion shall be carried out in ac-
cordance with the requirements of the
authorities having jurisdiction and in
accordance with the requirements of the
B149.1-00 ( latest edition)
INSTALLATION CODE" in Canada, and
the
(
ANSI Z223.1
latest edition
) in the
U.S.A.
SP-MSU4-CX-09D
Supra/Primo - 40 Manual
RD: FEB 2009
RL: 9E
BA

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Summary of Contents for Schwank supraSchwank – 40 SERIES

  • Page 1 INSTALLATION / OWNER’S MANUAL SCHWANK GAS FIRED INFRA RED HEATERS supraSchwank – 40 primoSchwank – 40 SERIES HIGH EFFICIENCY COMBINED INTENSITY FOR YOUR SAFETY: FIELD CONVERTIBILITY: Do not store or use gasoline or other flam- “The conversion shall be carried out in ac-...
  • Page 2 NOTICE: Schwank Inc., reserves the right to make changes to equipment and specifications without obligation or notification. All codes are current at the time of printing. This publication, or parts thereof, may not be re- produced in any form, without prior written consent from Schwank Inc.
  • Page 3: Table Of Contents

    supraSchwank – 40 primoSchwank – 40 HIGH EFFICIENCY COMBINED INTENSITY GAS FIRED INFRA-RED HEATERS TABLE OF CONTENTS TOPIC PAGE NUMBER TOPIC PAGE NUMBER 1. GENERAL ..............1 8. SPECIFICATIONS AND DIMENSIONS ....6 2. INSTALLATION REQUIREMENTS ......1 8.1 DIMENSION DIAGRAM........6 2.1 INSTALLATION IN AIRCRAFT HANGARS ..1 8.2 MOUNTING HARDWARE .........6 2.2 INSTALLATION IN COMMERCIAL 8.3 HORIZONTAL MOUNTING DIAGRAM...7...
  • Page 4 SP-MSU4-CX-09D Supra/Primo - 40 Manual RD: FEB 2009 RL: 9E...
  • Page 5: General

    GAS FIRED INFRA-RED SUPRASCHWANK/PRIMOSCHWANK 40 INSTALLATION INSTRUCTIONS 1. GENERAL The Schwank gas fired infra-red combined tional code requirements including, National intensity heaters are suitable to be installed Fuel Gas code ANSI Z223.1 and the National for heating of non-residential indoor or out- Electrical Code ANSI/NFPA No 70 Due to door spaces.
  • Page 6: Installation In Commercial Garages

    8.5. It should also be located with WARNING: The Schwank Combined Intensity Heaters cannot be in- stalled inside degreasing plants, nor can they be in an area where chlorine, fluorine or bromine are present.
  • Page 7: Ventilation Requirements

    F. All piping joints should be tested for Schwank. leaks with a soap and water solution. C. A drip-pocket at the inlet connection must CAUTION: Do not install any gas piping in heat zones.
  • Page 8: Electrical Requirements

    3. INSTALLATION PROCEDURES any building vibration (available as A. Properly install gas line as outlined in option from Schwank Inc.) section 2.7, on page 3. E. Mount thermostat at desired location, B. Properly connect the ignition control as- away from direct infra-red rays of heater semblies to the heater.
  • Page 9: Lighting Instructions

    Schwank distributor. 5. SHUT DOWN INSTRUCTIONS A. Turn off electrical circuit for temporary B. Turn off the electrical circuit and turn shutdown. gas control knob to the “OFF” position 6.
  • Page 10: Specifications And Dimensions

    8.0 SPECIFICATIONS AND DIMENSIONS FOR 40KW COMBINED INTENSITY HEATERS 8.1 DIMENSION DIAGRAM TABLE 1: SPECIFICATIONS CAPACITY (BTU/HOUR) TOTAL MODEL VOLTAGE CURRENT WEIGHT BTUH BTUH IR AMPS Lbs. TYPE INPUT OUTPUT 118,000 95,600 supraSchwank 40 0.55 109,000 88,500 150,000 101,600 primoSchwank 40 0.55 137,000 89,200...
  • Page 11: Horizontal Mounting Diagram

    22-40’ 130’ supraSchwank-40 28’-34’ 34” 22-40’ 130’ ** These mounting distances are suggested and are subject to on sight conditions. If in doubt, please contact your Schwank distributor. SP-MSU4-CX-09D Page 7 Supra/Primo - 40 Manual RD: FEB 2009 RL: 9E...
  • Page 12: Horizontal Mounting Distance To Combustibles

    8.5 HORIZONTAL - MOUNTING DISTANCE TO COMBUSTIBLES TABLE 5: MINIMUM CLEARANCE TO COMBUSTIBLES APPROVED BY CSA, MEASURED FROM EDGE OF BURNER MODEL FRONT OF BOTTOM OF ENDS OF REAR OF TOP OF HEATER HEATER HEATER HEATER HEATER < A > <B>...
  • Page 13 SUPRA / PRIMO-40 AERATION RESTRICTOR PLATE ORIFICE HOLDER ORIFICE AERATION RESTRICTOR PLATE FOR ANGLE MOUNTING 40 SERIES ONLY) For Angle mounting Only : ( Aeration Plate not required for horizontal mounting) install the Aeration Restrictor Plate supplied, onto the Lower Orifice Holder. Slide plate inside and down over the orifice and locate the V across the bottom of the spoke.
  • Page 14: High Altitude Installations

    High be changed. (Contact your local distributor or or Low altitude. Schwank for further technical information). 10. SEQUENCE OF OPERATION FOR HONEYWELL S87C DSI CONTROL 1. On A call for heat the S87C DSI Control 6.
  • Page 15: Electrical Wiring Diagram

    10.1 WIRING DIAGRAM - LUMINOUS HEATERS - 24V THERMOSTAT CONTROL See 120V Thermostat Control on next page DIAGRAM 11: SP-MSU4-CX-09D Page 11 Supra/Primo - 40 Manual RD: FEB 2009 RL: 9E...
  • Page 16: Electrical Wiring Diagram Usa

    10.2 WIRING DIAGRAM - LUMINOUS HEATERS - 24V THERMOSTAT CONTROL See 24V Thermostat Control on previous page DIAGRAM 12: SP-MSU4-CX-09D Page 12 Supra/Primo - 40 Manual RD: FEB 2009 RL: 9E...
  • Page 17: Troubleshooting Guide

    10.3 TROUBLESHOOTING GUIDE SET THERMOSTAT TO CALL FOR HEAT IS THE HEATER BURNING? THE SYSTEM IS WORKING PROPERLY..STOP →CHECK CIRCUIT BREAKERS OR FUSE IS THERE LINE VOLTAGE TO →CHECK ON/OFF SWITCH THE THERMOSTAT CONTROL? →CHECK NIGHT TIME SET BACK CONTROL →CHECK ELECTRICAL CONNECTION FROM IS THERE VOLTAGE TO THE THERMOSTAT TO FAN MOTOR...
  • Page 18 →CHECK ELECTRICAL CONNECTION FROM A I R IS THERE VOLTAGE FROM AIR- SWITCH TO IGNITION CONTROL MODULES PROVING SWITCH TO IGNITION →ENSURE VOLTAGE WIRES CONTROL MODULE? PROPERLY INSTALLED, WIRING POLARITY IS CRITICAL →CHECK THAT THE VA RATING TRANSFORMER IS CORRECT. →ENSURE HOSE CONNECTED...
  • Page 19 →IF SIGNAL IS LOW REPLACE SENSOR AND WIRE →REPEAT THE ABOVE TROUBLE SHOOTING STILL HAVING TROUBLE PROCEDURES OPERATING THE HEATER? →IF THE PROBLEM PERSISTS, CONTACT YOUR SCHWANK DISTRIBUTOR. TROUBLESHOOTING COMPLETE SP-MSU4-CX-09D Page 15 Supra/Primo - 40 Manual RD: FEB 2009...
  • Page 20: Spark Ignition Circuit

    11. SPARK IGNITION CIRCUIT The step-up transformer in the ignition control provides spark ignition at 30,000 volts (open circuit). To check the spark ignition circuit, proceed as follows. 1 Shut off gas supply to the gas control 2 Disconnect the ignition cable at the ignition control stud terminal to isolate the circuit from the spark igniter or igniter/sensor 3 Prepare a short jumper lead, using heavily insulated wire such as ignition cable CAUTION...
  • Page 21: Start Up Sheet

    12. START UP SHEET COMMISSIONING REPORT AS PER I&O MANUAL AND LOCAL CODES CONTRACTOR NAME: ................DATE........ ADDRESS:............................................................CITY:..................PHONE:................... CELL: ..................JOB SITE......................CITY........ HEATER MODEL NUMBER:................. HEATER SERIAL NUMBER: ................THIS EQUIPMENT HAS BEEN FACTORY FIRED AND TESTED BEFORE DELIVERY, NEVERTHELESS IT IS NOT A PLUG IN APPLIANCE..IT DOES REQUIRE COMMISSIONING AND FIELD ADJUSTMENTS TO ENSURE THAT SITE CONDITIONS ARE COMPATIBLE WITH THIS HEATER, AND TO ALLEVIATE NUISANCE CALL BACKS FOR THE CONTRACTOR, THE FOLLOWING...
  • Page 22 TO BE COMPLETED BY THE LICENSED INSTALLER: HIGH INTENSITY COMMISSIONING REPORT TYPE OF GAS: DOES BUILDING HAVE A NEGATIVE CONDITION: WILL HEATER BE EXPOSED TO WELDING FUMES: IS HEATER EXPOSED TO CHEMICAL OR CORROSIVE ATMOSPHERE: IS AN OPEN FLAME COMPATIBLE WITH THE INSTALLED LOCATION: MINIMUM CLEARANCES CONFORM AS PER I&O MANUAL: Feet IF THIS IS A HIGH ALTITUDE AREA WHAT IS THE ALTITUDE ABOVE SEA LEVEL...
  • Page 23: Optional Components

    13. OPTIONAL COMPONENTS PART # Line Voltage Thermostat JL-0772-XX TruTemp Thermostat JM-0150-XX FOR SECURITY TO PREVENT UNAUTHORIZED OPENING: 2 - Stainless Steel Tamper Proof Screws for TruTemp Thermostat, including 1 Tool. (only one Tool is necessary per project.) JM-0180-XX 2 - Stainless Steel Tamper Proof Screws for TruTemp Thermostat. JM-0180-AA Low Voltage Thermostat (24 Volts) JS-0569-XX...
  • Page 24 JL-0771-FF Flexible Gas connector 1/2” x 18” Pressure Equalizer Venturi Cover JO-0368-XX JO-0366-XX Control Protector Cover JM-0300-XX Transformer Relay JL-0776-XX AT72D-40VA Transformer JL-0778-XX 100 VA Transformer 150 VA Transformer JL-0779-XX 200 VA Transformer JL-0780-XX 250 VA Transformer JL-0781-XX 350 VA Transformer JL-0781-AA 500 VA Transformer JL-0781-BB...
  • Page 25 FANS AND MOTORS USED IN CONJUNCTION WITH SERIES HIGH INTENSITY HEATERS. WALL EXHAUSTER Price includes fan, motor, drive kit, air proving switch and wall mounting kit. PART # CAPACITY CFM* JL-0870-KT 600 CFM JL-0871-KT 900 CFM JL-0872-KT 1200 CFM JL-0873-KT 1500 CFM JL-0874-KT 1800 CFM...
  • Page 26 SP-MSU4-CX-09D Supra/Primo - 40 Manual RD: FEB 2009 RL: 9E...
  • Page 27: Limited Warranty

    Warranty is only applicable to Schwank components, other parts are limited to their own Manufacturers’ warranty. (1 year)

This manual is also suitable for:

Primoschwank 40

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