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compactSchwank
Model P40-R
GAS-FIRED VENTED ROOM HEATER
VENTED OVERHEAD RADIANT TYPE
INSTALLATION / OWNER'S MANUAL
WARNING:
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance
Do not touch any electrical switch; do not use any phone in your building
Immediately call your gas supplier from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
FIELD CONVERTIBILITY:
This appliance is field con-
vertible to LP gas.
Use only the optional gas
conversion kit available
from the manufacturer.
If the information in these instructions is not followed
exactly, a fire or explosion may result causing prop-
erty damage, personal injury or loss of life.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
(located on heater rating label)
Compact Series
Model P40-R
GAS-FIRED VENTED ROOM HEATER
VENTED OVERHEAD RADIANT TYPE
.
P40-R I&O Manual
IM120801
RD: AUG 2013
RL: 1D
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Related Manuals for Schwank compactSchwank P40-R
Summary of Contents for Schwank compactSchwank P40-R
- Page 1 compactSchwank Compact Series Model P40-R Model P40-R GAS-FIRED VENTED ROOM HEATER GAS-FIRED VENTED ROOM HEATER VENTED OVERHEAD RADIANT TYPE VENTED OVERHEAD RADIANT TYPE INSTALLATION / OWNER’S MANUAL If the information in these instructions is not followed WARNING: exactly, a fire or explosion may result causing prop- erty damage, personal injury or loss of life.
- Page 2 NOTICE: This manual is current for this product. This publication, or parts thereof, may not be reproduced in any form, without prior written consent from The Manufacturer. Unauthorized use or distribution of this publication is strictly prohibited. Schwank Group Schwank and InfraSave brands 5285 Bradco Boulevard Mississauga, Ontario,L4W 2A6 PO Box 988, 2 Schwank Way...
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Page 3: Table Of Contents
P40-R GAS-FIRED VENTED OVERHEAD HEATER TABLE OF CONTENTS TOPIC ……...PAGE TOPIC ..PAGE 16. HIGH ALTITUDE INSTALLATION ....27 IMPORTANT INFORMATION - READ FIRST 17. LIGHTING INSTRUCTIONS ......27 OPERATING INSTRUCTIONS ......4 18. RECOMMENDED MAINTENANCE ....28 SAFETY WARNINGS........5 19. WIRING DIAGRAMS........ 29 - 30 START UP ‘SMOKE’........6 20. -
Page 4: Operating Instructions
P40-R I&O Manual IM120801 RD: AUG 2013 RL: 1D... -
Page 5: Safety Warnings
WARNING Improper installation, adjustment, alteration, service or mainte- nance can cause property damage, injury or death. Read and un- derstand this installation and operation manual thoroughly prior to assembly, installation, operation or service to this appliance. Installation and repair must be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. -
Page 6: Start Up 'Smoke
WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read and understand this installation and op- eration manual thoroughly prior to assembly, installation, operation or service to this appliance. This heater must be installed and serviced only by a trained gas service techni- cian. -
Page 7: Gas Connection
WARNING Gas Connection Improper installation, connection, or adjustment can result in property damage, toxic gases, asphyxiation, injury or death. The gas supply must be connected and tested in accordance with all local, state, pro- vincial, and national codes (ANSI Z223.1/NFPA 54 in USA; CSA B149.1 in Canada). Refer to Section 13 WARNING Clearance to Combustibles... -
Page 8: Clearances: Figures & Table
P40-R I&O Manual IM120801 RD: AUG 2013 RL: 1D... -
Page 9: Stacking Height Sign
TABLE 1 MINIMUM CLEARANCES TO COMBUSTIBLE SURFACES OR MATERIALS* SUSPENDED SUSPENDED AT AN ANGLE MODELS HORIZONTALLY UP TO 30 DEGREES C: BELOW S: SIDES C: BELOW F: FRONT B: BACK B: BACK A: TOP A: TOP inches (cm) inches (cm) inches (cm) inches (cm) inches (cm) -
Page 10: Vent Clearance
WARNING For your convenience a “peel and stick” sign is provided with this heater. Sign must be posted either adjacent to the IR heating system thermostat or in the absence of such thermostat, in a conspicuous place specifying the required clearances from the heater to the combustibles. Use a permanent marker to record the required clearance dimensions on the sign. -
Page 11: Application
1. APPLICATION Model P40-R has been design certified to ANSI Z21.86 / CSA 2.32 Vented Gas-Fired Space Heating Appliances (Vented Overhead Heater). Model P40-R may be installed for heating of an indoor residential garage, workshop, or green- house. This heater can also be installed in light commercial/industrial locations. This heater must not be installed in any dwelling area of a residence, nor in a basement, mo- bile home, or recreational vehicle. -
Page 12: Labor Requirements
2. LABOR REQUIRMENTS Two persons are required to safely install this equipment. SHARP EDGES - Wear gloves and other required safety protection. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS Low intensity radiant tube heaters are suitable for use in aircraft hangars when installed in ac- cordance with the latest edition of the Standard for Aircraft Hangars, ANSI/NFPA No 409 in the USA, or the Canadian Natural Gas and Propane Installation Code, B149.1. -
Page 13: Pre-Installation Survey
PRE INSTALLATION SURVEY Carefully survey the area to be heated. It is recommended that a full heating design including heat loss calculation be conducted on the structure or area to be heated. Heater sizing, quan- tity, and placement must consider available mounting height, sources of greatest heat loss. The certified clearances to combustibles must always be maintained with respect to stored ma- terial, moveable objects (vehicles, lifts, overhead doors, etc), sprinkler system heads, furniture and draperies, and other obstructions at the site. -
Page 14: Heater Placement Guidelines
9. SUGGESTED GUIDELINES FOR HEATER PLACEMENT* - SPACE HEATING APPLICATIONS DISTANCE – HEATER LONG AXIS GUIDELINE * MAXIMUM PARALLEL TO WALL MOUNTING BETWEEN MODEL HEIGHT HEATERS HORIZONTAL ANGLE MOUNTED ft (m) ft (m) ft (m) MINIMUM: COMBUSTIBLE 8 – 18 5 –... -
Page 15: Heater Installation
10. HEATER INSTALLATION Inadequate or improper suspension of the tube heater can result in collapse of the system, property damage, and personal injury or death. Suspend the heater from a structural member that can adequately support the weight of the heater. Always maintain the required minimum clearances to combustible materials and vehicles (see pages 7 to 10). -
Page 16: Fig 4 - Typical Heater Suspension (End View)
5. Install the structural fastening hardware and any suspension hardware (chain, etc) prior to removing heater from the carton. Ensure that the support hardware system is firmly fas- tened to a structural member(s) of sufficient strength and integrity to support the weight of the heater. -
Page 17: Fig 5 - Typical Heater Suspension (3D View)
FIGURE 5 TYPICAL SUSPENSION Use all four suspension points plus a chain at the burner eye hook. Hardware capable of supporting minimum 100 lbs (45 kg) at each suspension point. For seismic and high wind restraint see Sections 10-A & 10-B. SERVICE ACCESS: ALLOW A MINIMUM OF 6 INCHES (15 cm) FROM THE ACCESS END OF THE BURNER AND A MINIMUM OF 24... -
Page 18: 10-A Seismic Restraint
10-A SEISMIC RESTRAINT - LATERAL AND LONGITUDINAL PLANES FIGURE 7 In areas prone to earthquake, or as specified on a project, install lateral and longitudinal seis- mic restraints as indicated in Figure 11. If the heater location can be impacted by wind (near overhead doors, aircraft hangars, etc) refer to High Wind Restraint section 10-B below. -
Page 19: Flue Venting
WARNING 11. FLUE VENTING Inadequate venting of a heater may result in asphyxiation, carbon monoxide poisoning, injury or death. This heater must be connected to a vent to remove products of combustion from the space. Seal all vent connections with high temperature sealant. -
Page 20: Side Wall Horizontal Vent
FIGURE 9 - Horizontal Vent - ALL vent pipe and adapters are field supplied A wall thimble is not required through a non- combustible wall. Seal pipe penetration. FIGURE 10 - Horizontal Vent Offset Allow free expansion and contraction of the system, and free flow of vent gas. - Page 21 : (Vertical vent through roof is on page 23) ORIZONTAL VENT THROUGH A SIDE WALL Refer to General Venting Requirements on page 19 Minimum length of a horizontal side-wall vent: Regardless if a 90° elbow is installed, a Minimum linear 36 inch (3 ft; 91 cm) single wall ‘C’...
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Page 22: Horizontal Vent Terminal Location
FIGURE 11: LOCATION OF HORIZONTAL (SIDE WALL) VENT TERMINAL TABLE 3 Clearance required: Canada Above grade, veranda, porch, deck, balcony 12” (30 cm) 12” (30 cm) To a window or door that may be opened 12” (30 cm) 9” (23 cm) To a permanently closed window Below a ventilated soffit within 2 ft horizontal from 12”... -
Page 23: Vertical Vent Through Roof
: (Horizontal vent through side wall is on pages 20 ERTICAL VENT THROUGH THE ROOF It is the sole responsibility of the installer to adhere to all current local codes and/or ANSI Z223.1 / CSA.B149.1 latest editions for all venting requirements, and practices. ... -
Page 24: Combustion Air Requirements
COMBUSTION AIR REQUIREMENTS Outside combustion air must not be ducted directly to this appliance. Do not install a filter at the combustion air inlet. Make provision to ensure adequate combustion and ventilation air in the space: USA: In accordance with Section 9.3 ANSI Z223.1 / NFPA-54 for a fan-assisted appliance. ... -
Page 25: Gas Supply & Connection
GAS SUPPLY - GAS CONNECTION … continued Provide a 1/8 in (3.2 mm) NPT plugged tapping, accessible for test gauge con- nection, immediately upstream of the gas supply connection to the heater. The gas supply should be checked first with heater turned “OFF” followed by an- other check with heater turned “ON”. -
Page 26: Orientation Of Flexible Gas
WHEN USING A FLEXIBLE GAS CONNECTION TO THE APPLIANCE: ORIENTATION OF FLEXIBLE GAS CONNECTOR Where allowed by local code, the installer may optionally use a flexible gas connector. Refer and adhere to local code requirements and NFPA 54 Section 9.6 (in the USA), and B149.1 Sections 4.1, 4.2, 4.3, and 6.21 (6.21.3(b)) in Canada. -
Page 27: Gas Conversion
14. GAS CONVERSION WARNING: Gas conversion must only be performed by a trained gas ser- vice technician. Do not convert heater to alternate gas without using the proper kit listed below. Property damage, injury or death could result. Standard production of this model heater is for use with natural gas. Field conversion be- tween Natural Gas and Propane Gas can be accomplished using field conversion kits avail- able from you local Schwank or InfraSave supplier: ... -
Page 28: Recommended Maintenance
18. RECOMMENDED MAINTENANCE Improper adjustment, alteration, service or maintenance can cause property damage, injury or death. This heater must be installed and serviced only by a trained gas ser- vice technician. At least annually inspect the entire heater system, venting, and gas supply connections prior to the heating season. -
Page 29: Wiring Diagrams
P40-R 19. MODELS WIRING DIAGRAM: 24V OR 120 VOLT THERMOSTAT SINGLE HEATER PER THERMOSTAT (Green) (Amber) (Red) Each tube heater requires 120V, 60 HZ electrical power sized for 145VA. The heater includes a 24V/120V relay switch . Maximum power draw for internal 24V burner components is 21VA. The heater must be electrically grounded in accordance with the National Electrical Code. - Page 30 19-A. MULTIPLE TUBE HEATERS per THERMOSTAT Line Voltage Thermostat Each tube heater requires 120V, 60 HZ electrical power sized for 145VA. Maximum power flow for internal 24V burner components is 21VA. See previous page for internal wiring. The heater must be electrically grounded in accordance with the National Electrical Code. ANSI / NFPA 70 or current Canadian Electrical code CSA C22.1.
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Page 31: Sequence Of Operation
20. MODEL P40-R SEQUENCE OF OPERATION The S87 ignition control module is powered by a 24v transformer and activated when the ther- mostat calls for heat. On every call for heat the S87J will delay start-up to provide a 30 second system pre-purge. -
Page 32: Troubleshooting Guide
21. TROUBLESHOOTING GUIDE Improper adjustment, alteration, service or maintenance can WARNING cause property damage, injury or death. This heater must be installed and serviced only by a trained gas service tech- nician SEQUENCE OF EVENTS APPLY 120 VOLTS - GREEN LIGHT IS ON SET THERMOSTAT TO CALL FOR HEAT ... - Page 33 MAIN BURNER LIGHTS CHECK FOR STRONG SPARK AT IGNITER.. (SEE PREVIOUS PAGE). CHECK FOR 24 VAC ACROSS GAS VALVE. CHECK OUTPUT VOLTAGE FROM CONTROL TER- MINALS TO GAS VALVE..IF NO VOLTAGE RE- PLACE CONTROL. CHECK ELECTRICAL WIRING, AND VOLTAGE BE- TWEEN IGNITION CONTROL AND GAS VALVE.
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Page 34: Spark Ignition Circuit
22. SPARK IGNITION CIRCUIT The step-up transformer in the ignition control provides spark ignition at 30,000 volts (open cir- cuit). To check the spark ignition circuit, proceed as follows. Shut off gas supply to the gas control Disconnect the ignition cable at the ignition control stud terminal to isolate the circuit from the Spark Igniter or Igniter / Sensor ... -
Page 35: Flame Sensing Circuit
23. FLAME SENSING CIRCUIT MODEL P40-R - HONEYWELL S87 DSI The output of the flame sensing circuit cannot be checked directly on the S87 body. Check the flame sensing circuit directly by checking the flame sensing current from the sensor to the S87 as follows. 1. -
Page 36: Start-Up / Commissioning Sheet
24. START-UP / COMMISSIONING SHEET THIS EQUIPMENT HAS BEEN FACTORY FIRED AND TESTED PRIOR TO SHIPMENT. HOWEVER, THIS APPLIANCE IS NOT “PLUG & PLAY”. IT RE- QUIRES COMMISSIONING AND FIELD ADJUSTMENT / SPECIFICATIONS CONFIRMATION TO ENSURE SAFE AND EFFICIENT OPERATION. COMMISSIONING REPORT AS PER I&O MANUAL AND LOCAL CODES CONTRACTOR NAME: ................DATE........ - Page 37 QUALIFIED INSTALLER TO COMPLETE THIS TUBE HEATER COMMISSIONING REPORT TYPE OF GAS: DOES BUILDING HAVE A NEGATIVE CONDITION: IF THIS IS A HIGH ALTITUDE AREA WHAT IS THE ALTITUDE ABOVE SEA LEVEL Feet DOES APPLICATION REQUIRE FRESH AIR TO BURNER IS HEATER EXPOSED TO CHEMICAL OR CORROSIVE ATMOSPHERE: ARE ACTUAL MINIMUM CLEARANCES AS PER TABLE 3 CAN HEATER BE AFFECTED BY OVERHEAD CRANES / VIBRATION...
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Page 38: Heater Dimensions / Weights
25. DIMENSIONS AND WEIGHT Assembled System: Weight: 96 pounds (44 kg) Dimensions: 119.5” L x 20” W x 12” H (3035 mm x 508 mm x 305 mm) Burner: Weight: 26 pounds (11.8 kg) Dimensions: 16” L x 10.25” W x 10.75” H ( 406 mm x 260 mm x 273 mm) Tube Reflector System: ... -
Page 39: High Altitude & Orifice Chart
26. HIGH ALTITUDE INSTALLATION When this appliance is installed above the altitude stipulated below, the input must be de-rated by 4% for each 1000 ft . If your local utility supplies gas with a de-rated heat content, no orifice change is required in the heater . Check with your local utility regarding de-rating. USA: The factory installed orifice for this appliance is approved for altitudes zero to 2000 feet above sea level. -
Page 40: Optional Accessories
27. OPTIONAL ACCESSORIES Flue Vent Terminal JA-0528-XX 4” wall horizontal JA-0529-XX 6” wall horizontal Clearance Sign - Metal 18” x 6” - Required in some jurisdictions: JL-0798-CS Vehicle service garages 3/4” high red lettering on white background #2 Lion Chain (115 lb work load) JL-0800-XX - 200 ft roll JL-0800-SH... - Page 41 JS-0502-UR-GK PROTECTIVE GUARD SCREEN OPTION – Recommended for heater mounted with less than 8 feet [2.4 m] between floor and bottom of heater Two sections make up the protective guard assembly that installs on the underside of the P40-R heater. Near the bottom edge at each side of the reflector are two sets of three holes.
- Page 42 Fig.5 Fig. 6 STEP 4: On the second side of the reflector, first Insert a guard pin into the center hole, Fig 5. Insert remaining guard pins in the reflector holes, Fig 6. Step 5: Repeat the process with the second guard section. Hold guard screen ...
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Page 43: Replacement Parts List
28. REPLACEMENT PARTS LIST P40-R BURNER PART # PART DESCRIPTION PART DESCRIPTION PRIMARY SUPPLEMENT Burner housing coated gray JS-0582-XX P40R BURNER HOUSING: Schwank P40U JS-0512-UL Burner Cup 40,000 BURNER CUP 40 NG & LP Burner Cup air restrictor ring - 2 Holes AIR RESTRICTOR RING JS-0592-RA-R 40 NG &... -
Page 44: P40-R I&O Manual Im120801 Rd: Aug 2013 Rl: 1D
PART # PART DESCRIPTION PART DESCRIPTION PRIMARY Ignition Replacement Kit JA-0568-KT DSI S87J + CABLE + IGNITER KIT (22 + 26 + 27) Low Voltage Wiring Kit w/ Harness JW-SUXX-HX WIRING KIT (not shown) Indicator light amber JW-0519-AM INDICATOR LAMPS JW-0519-GR Indicator light green JW-0519-RE... - Page 45 LIMITED WARRANTY CERTIFICATE FOR GAS-FIRED OVERHEAD VENTED ROOM HEATER : P40-R & P40R-I SERIES The Manufacturer warrants that this product is free from defects in material or workmanship under normal use and ser- vice subject to the terms of this document. THREE YEAR WARRANTY Subject to the conditions and limitations stated herein, during the term of this limited warranty, the manufacturer will sup- ply any component part (at their option a new or repaired component part) of the heater as defined below, excluding any...