Pacific hydrostar 95977 Assebly And Operation Instructions

Pacific hydrostar 95977 Assebly And Operation Instructions

2” portable clear water pump with 6.5 hp gas engine

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CLEAR WATER PUMP
AssEMBLy And OPERATiOn insTRUCTiOns
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
sAVE THis MAnUAL.
©
Copyright
2007 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 10c
2" PORTABLE
With 6.5 HP Gas Engine
Model
®
. All rights reserved. No portion of this manual or any artwork
95977
Using an engine indoors CAn KiLL yOU in
MinUTEs.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
nEVER use inside
a home or garage,
EVEn iF doors and
windows are open.
Only use OUTsidE
and far away from
windows, doors, and
vents.

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Summary of Contents for Pacific hydrostar 95977

  • Page 1 2” PORTABLE CLEAR WATER PUMP With 6.5 HP Gas Engine Model 95977 AssEMBLy And OPERATiOn insTRUCTiOns Using an engine indoors CAn KiLL yOU in MinUTEs. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. Only use OUTsidE...
  • Page 2: Specifications

    Available Accessories (not included) Quarries • Item 65989 20 Ft. Suction Hose Item 95390 Septic Tanks 25 Ft. Discharge Hose or 95392 Deep Piling Industrial/ Agricultural Chemicals REV 08k, 08l SKU 95977 For technical questions, please call 1-800-444-3353. Page 2...
  • Page 3: General Safety Rules

    Engine before making any medication. A moment of inattention adjustments, changing accessories, while operating power tools may result in or storing the tool. Such preventive serious personal injury. SKU 95977 For technical questions, please call 1-800-444-3353. Page 3...
  • Page 4: Specific Safety Rules

    Use of unauthorized parts or failure to follow maintenance Keep all safety guards of the Water instructions may create a risk of injury. Pump in place and in proper working order. SKU 95977 For technical questions, please call 1-800-444-3353. Page 4...
  • Page 5: Mechanical Precautions

    Never store fuel or other flammable Avoid body contact with fuels, oils, materials near the Water Pump. and lubricants used in the Engine. If swallowed, seek immediate medical treatment. Do not induce vomiting if SKU 95977 For technical questions, please call 1-800-444-3353. Page 5...
  • Page 6: Controls And Features

    PRiMinG CAP (9A) dRAin PLUG (49) DIPSTICK (58) POWER sWiTCH (109) FUEL TAnK CAP (72) FUEL FILTER (74) (Under Cap) MUFFLER (77) FUEL TANK (70) sTARTER HAndLE (13) Figure 1 SKU 95977 For technical questions, please call 1-800-444-3353. Page 6...
  • Page 7: Connecting Hoses

    Do not over-tighten Hose until secure. See Figure 4, below. Clamps as the clamp may damage the HOsE COUPLER hose. (19A) sUCTiOn HOsE (SKU 65989) HOsE CLAMP Figure 4 (18A) SKU 95977 For technical questions, please call 1-800-444-3353. Page 7...
  • Page 8 Pump to bring the water impeller. from the water level to the Pump during the initial operation. Cause: When the surface pressure on a liquid becomes low enough, the REV 08l SKU 95977 For technical questions, please call 1-800-444-3353. Page 8...
  • Page 9 Running the Engine with no or low engine oil WILL permanently The water pump is self-priming. damage the Engine. However, for the initial use, the pump housing must be filled with water. SKU 95977 For technical questions, please call 1-800-444-3353. Page 9...
  • Page 10 (to the left). see Figure 7. note: This engine includes an automatic low oil shutdown sensor that disables the engine if the oil level is too low. REV 09i SKU 95977 For technical questions, please call 1-800-444-3353. Page 10...
  • Page 11: Maintenance And Servicing

    Secure the Air Cleaner Cover before and can cause burns. Wait for engine to use. cool before changing oil. Place a drain pan (not included) underneath the crankcase’s drain plug. SKU 95977 For technical questions, please call 1-800-444-3353. Page 11...
  • Page 12 Wait for engine to cool completely before the regular checks and maintenance proceeding. explained as part of the regular operation Wear protective gear including, ANSI- of the engine and equipment. approved safety goggles, NIOSH- SKU 95977 For technical questions, please call 1-800-444-3353. Page 12...
  • Page 13 After filling, run engine for about 5-10 minutes to circulate the treated gasoline through the carburetor. Wait for engine to cool before proceeding. Clean out area around spark plug. Remove spark plug and pour one SKU 95977 For technical questions, please call 1-800-444-3353. Page 13...
  • Page 14: Troubleshooting

    Use only fresh 87 octane unleaded gasoline. Incorrect compression. Diagnose and repair compression. (Use Engine will not start: COMPREssiOn RELATEd section.) Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 95977 For technical questions, please call 1-800-444-3353. Page 14...
  • Page 15 Filter clogged. Clean Filter. Discharge hose damaged, too long or Replace or adjust Discharge Hose. diameter too small. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 95977 For technical questions, please call 1-800-444-3353. Page 15...
  • Page 16 Hose Coupling Intake Valve Coupling Gasket Discharge Seal Gasoline Engine Priming Cap Tube Frame O-Ring Oscillation Absorber O-Ring Bolt (M6x12) Mechanical Seal Bolt (M8x40) Hex Bolt (M8x50) Nut (M8) Washer (8mm) SKU 95977 For technical questions, please call 1-800-444-3353. Page 16...
  • Page 17: Parts List - Engine

    Gasket, Air Supplement Valve Nut (M6) Spring (6mm) Air Filter Frame Air Supplement Valve Bolt (M6x20) Supporting Rubber, Carbon Pot Air Filter Base Shroud Air Filter Carbon Pot Winged Nut SKU 95977 For technical questions, please call 1-800-444-3353. Page 17...
  • Page 18 Exhaust Valve Oil Alert Oil Seal, Valve Stem Bolt (M6x16) Valve Spring Oil Sensor Spring Seat, Inlet Valve Nut (M10) Spring Seat, Exhaust Valve Side Air Baffle Plate REV 10a SKU 95977 For technical questions, please call 1-800-444-3353. Page 18...
  • Page 19: Assembly Diagram - Engine

    AssEMBLy diAGRAM - EnGinE SKU 95977 For technical questions, please call 1-800-444-3353. Page 19...
  • Page 20: Limited 1 Year / 90 Day Warranty

    This warranty gives you specific legal rights and you may also have other rights which vary from state to state. SKU 95977 For technical questions, please call 1-800-444-3353. Page 20...
  • Page 21: Emission Control System Warranty

    (2) years after the date of delivery to the first retail Hoses, belts, connectors, and assemblies. purchaser. REV 10a SKU 95977 For technical questions, please call 1-800-444-3353. Page 21...

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